Water-jet cavitation shocking as a novel array micro-forming technique

2020 ◽  
pp. 095440542098222
Author(s):  
Fuzhu Li ◽  
Peiyu He ◽  
Zhipeng Chen ◽  
Shangshuan Chen ◽  
Jun Guo ◽  
...  
Keyword(s):  
High Speed ◽  
Thickness Distribution ◽  
Water Jet ◽  
Impact Zone ◽  
Large Area ◽  
Micro Forming ◽  
Jet Impact ◽  
Microscopic Features ◽  
The Impact ◽  
Metallic Sheet

Micro-feature arrays and large-area complex microscopic features on thin metallic sheet play an important role in micro-components. A novel technique-submerged water-jet cavitation shocking-is presented to generate micro-feature arrays on 304 stainless foils in this paper. High-speed camera shadowgraph images of the cavitation cloud were employed to analyze the impact zone. Then the forming depth, uniformity of forming depth and the thickness distribution of the micro-feature arrays were also studied. The results show that the forming region can be categorized into the jet-impact-zone, the bubble-impact-zone and the periphery-impact-zone radially. Bubble-impact-zone peaks in the depth of array micro-forming. The forming depth increases with time while the uniformity decreases with time. The forming parts have a uniform thickness distribution.

Dieless Water Jet Incremental Micro-Forming

2018 ◽  
Author(s):  
Yi Shi ◽  
Jian Cao ◽  
Kornel F. Ehmann
Keyword(s):  
Process Parameters ◽  
Thin Shell ◽  
High Speed ◽  
Single Point ◽  
Sheet Thickness ◽  
Water Jet ◽  
Micro Forming ◽  
Forming Process ◽  
Thin Foils ◽  
High Pressure Water Jet

Compared to the conventional single-point incremental forming (SPIF) processes, water jet incremental micro-forming (WJIMF) utilizes a high-speed and high-pressure water jet as a tool instead of a rigid round-tipped tool to fabricate thin shell micro objects. Thin foils were incrementally formed with micro-scale water jets on a specially designed testbed. In this paper, the effects on the water jet incremental micro-forming process with respect to several key process parameters, including water jet pressure, relative water jet diameter, sheet thickness, and feed rate, were experimentally studied using stainless steel foils. Experimental results indicate that feature geometry, especially depth, can be controlled by adjusting the processes parameters. The presented results and conclusions provide a foundation for future modeling work and the selection of process parameters to achieve high quality thin shell micro products.

scholarly journals Modelling of water jet impact on molten metal

2021 ◽  
Vol 2119 (1) ◽  
pp. 012073
Author(s):  
S E Yakush ◽  
N S Sivakov ◽  
V I Melikhov ◽  
O I Melikhov
Keyword(s):  
Steam Explosion ◽  
Water Jet ◽  
Point Of View ◽  
Change Model ◽  
Water Pool ◽  
Jet Impact ◽  
Melt Water ◽  
Height Dependence ◽  
The Impact ◽  
Primary Melt

Abstract Splashes of high-temperature melt spreading over a water pool bottom can be a reason for the formation of a zone where melt, water and steam are mixed, providing conditions for powerful steam explosions. The paper considers the formation of melt splashes arising from the impact of a water jet on the surface of the melt. Numerical simulations are performed in 3D formulation, using the VOF method and an improved phase change model. The evolution of melt surface following the water jet impact is demonstrated, including the formation of a cavern, a primary melt splash known as the crown, as well as a secondary splash following the collapse of the cavern, known as the cumulative jet. Parametric study for the melt splash height dependence on the water jet geometry and velocity is carried out. The results of numerical analysis are discussed from the point of view of the similarity with respect to the momentum and kinetic energy of water jet. The significance of the results for the steam explosion problem is discussed.

An experimental and simulation study of the flow pattern characteristics of water jet impingements in boreholes

2021 ◽  
pp. 014459872110520
Author(s):  
Yabin Gao ◽  
Xin Xiang ◽  
Ziwen Li ◽  
Xiaoya Guo ◽  
Peizhuang Han
Keyword(s):  
High Speed ◽  
Impact Force ◽  
Jet Impingement ◽  
Flow Patterns ◽  
Water Jet ◽  
Solid Boundary ◽  
Force Model ◽  
Water Jets ◽  
Contact Surfaces ◽  
The Impact

Hydraulic slotting has become one of the most common technologies adopted to increase permeability in low permeability in coal field seams. There are many factors affecting the rock breaking effects of water jets, among which the impact force cannot be ignored. To study the influencing effects of contact surface shapes on jet flow patterns and impact force, this study carried out experiments involving water jet impingement planes and boreholes under different pressure conditions. The investigations included numerical simulations under solid boundary based on gas–liquid coupling models and indoor experiments under high-speed camera observations. The results indicated that when the water jets impinged on different contact surfaces, obvious reflection flow occurred, and the axial velocity had changed through three stages during the development process. Moreover, the shapes of the contact surfaces, along with the outlet pressure, were found to have impacts on the angles and velocities of the reflected flow. The relevant empirical formulas were summarized according to this study's simulation results. In addition, the flow patterns and shapes of the contact surfaces were observed to have influencing effects on the impact force. An impact force model was established in this study based on the empirical formula, and the model was verified using both the simulation and experimental results. It was confirmed that the proposed model could provide important references for the optimization of the technical parameters water jet systems, which could provide theoretical support for the further intelligent and efficient transformation of coal mine drilling water jet technology.

scholarly journals Influence of Local Temperature Changes on the Material Microstructure in Abrasive Water Jet Machining (AWJM)

Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5399
Author(s):  
Sławomir Spadło ◽  
Damian Bańkowski ◽  
Piotr Młynarczyk ◽  
Irena M. Hlaváčová
Keyword(s):  
Local Heat Transfer ◽  
Water Jet ◽  
Local Temperature ◽  
Adjacent Area ◽  
Abrasive Water Jet ◽  
Material Microstructure ◽  
Temperature Changes ◽  
Abrasive Water Jet Machining ◽  
Jet Impact ◽  
The Impact

This article considers effects of local heat transfer taking place insteel cutting by abrasive water jet machining (AWJM). The influence of temperature changes during AWJM has not been investigated thoroughly. Most studies on AWJM suggest that thermal energy has little or no effect on the material cut. This study focused on the analysis of the material microstructure and indentation microhardness in the jet impact zone and the adjacent area. The structure features revealed through optical metallography and scanning microscopy suggest local temperature changes caused by the impact of the abrasive water jet against the workpiece surface. From the microscopic examinationand hardness tests, it is clear that, during the process, large amounts of energy were transferred locally. The mechanical stress produced by the water jet led to plastic deformation at and near the surface. This was accompanied by the generation and transfer of large amounts of heat resulting in a local rise in temperature to 450 °C or higher.

Ice breaking by a high-speed water jet impact

2022 ◽  
Vol 934 ◽  
Author(s):  
G.-Y. Yuan ◽  
B.-Y. Ni ◽  
Q.-G. Wu ◽  
Y.-Z. Xue ◽  
D.-F. Han
Keyword(s):  
High Speed ◽  
Water Jet ◽  
Crack Development ◽  
Water Tank ◽  
Water Jets ◽  
Cold Room ◽  
Water Region ◽  
Jet Impact ◽  
Plate Size ◽  
Series Of Experiments

Ice breaking has become one of the main problems faced by ships and other equipment operating in an ice-covered water region. New methods are always being pursued and studied to improve ice-breaking capabilities and efficiencies. Based on the strong damage capability, a high-speed water jet impact is proposed to be used to break an ice plate in contact with water. A series of experiments of water jet impacting ice were performed in a transparent water tank, where the water jets at tens of metres per second were generated by a home-made device and circular ice plates of various thicknesses and scales were produced in a cold room. The entire evolution of the water jet and ice was recorded by two high-speed cameras from the top and front views simultaneously. The focus was the responses of the ice plate, such as crack development and breakup, under the high-speed water jet loads, which involved compressible pressure ${P_1}$ and incompressible pressure ${P_2}$ . According to the main cause and crack development sequence, it was found that the damage of the ice could be roughly divided into five patterns. On this basis, the effects of water jet strength, ice thickness, ice plate size and boundary conditions were also investigated. Experiments validated the ice-breaking capability of the high-speed water jet, which could be a new auxiliary ice-breaking method in the future.

Structure of Emulsion Cavitation Jet and Jet Peening Impact on the Fatigue of Plan Carbon Steel Q235A

2011 ◽  
Vol 189-193 ◽  
pp. 476-483
Author(s):  
Zhi Sun ◽  
Yan Wei Sui ◽  
Jun Li ◽  
Yan Ni Zhou
Keyword(s):  
Carbon Steel ◽  
High Speed ◽  
Test System ◽  
Water Jet ◽  
High Speed Photography ◽  
Strengthening Effect ◽  
Initial Stage ◽  
Jet Impact ◽  
Upstream Pressure ◽  
Crack Initiation Life

Due to developing the strengthening effect of liquid jet peening on the surface modification for metallic materials, in this study, an emulsion jet peening is produced by injecting a high-speed emulsion jet into an emulsion filled tank. The test system and fixed emulsion of cavitation jet was developed. High speed photography technique was used to observe and analysis the structure of emulsion cavitation jet at various upstream pressures . The results indicate that the structure of emulsion cavitation jet in terms of jet impact pressure, intensive degree and uniformity is better than that water jet. The jet structure depends on the jet pressure. The cavitation jet length increases rapidly at the initial stage and then it stabilizes after few milliseconds. The stabilized length of jet increases and the diverges angle decreases with increasing pressures. Specimens made of plan carbon steel (Q235A, China standard) were exposed to emulsion jet peening at the stand-off distances of 20 mm with a constant upstream pressure, 20 MPa for 60 s. The fatigue test shows that the crack initiation life by treatment of emulsion jet peening increases about 12.5% and 20.2% compared to water jet and unpeened specimen respectively.

A discussion on deformation of solids by the impact of liquids, and its relation to rain damage in aircraft and missiles, to blade erosion in steam turbines, and to cavitation erosion - Some aspects of rock cutting by high speed water jets

1966 ◽  
Vol 260 (1110) ◽  
pp. 295-310 ◽  
Keyword(s):  
Pressure Distribution ◽  
High Speed ◽  
Frictional Heating ◽  
Water Jet ◽  
Short Exposure ◽  
Maximum Pressure ◽  
Steam Turbines ◽  
Target Plate ◽  
Water Jets ◽  
The Impact

When rocks are cut in coal mines by steel picks, frictional heating sometimes causes ignition of methane; high speed water jets may provide a method of cutting which is free from this hazard. A high speed water jet emerging from a nozzle slows down with increasing distance from the nozzle and breaks up into water drops. Studies were made of the behaviour of water jets: in most of the experiments the jets were produced by pressures of 600 atm., but some results are given of experiments at pressures up to 5000 atm. The jets were examined by short exposure optical photography with several different methods of illumination (parallel transmitted, diffuse, and schlieren) and by X-ray photography. In order to find out how the jet velocity decays with distance from a nozzle, and to compare nozzle designs, a target plate containing a hole smaller than the jet diameter was placed so that the jet impinged at right angles on to it, and the target plate was moved until the maximum pressure at the hole was found: this was measured for different distances from the nozzle. Nozzle shapes suggested in literature for minimizing jet dispersion were studied and an empirical investigation of a variety of nozzle shapes was carried out. Several nozzle shapes were found which gave good results, i.e. the maximum pressure on the target plate was half the pump pressure at a distance of about 350 nozzle diameters. In many cutting applications the first stage in the process would be the impingement of a water jet on a surface at right angles. The initial cutting would depend upon the stress distribution within the target, which in turn would depend upon the pressure distribution produced by the water jet on the surface. A theory is given of the pressure distribution on the target plate, which predicts that the pressure will fall to zero at about 2.6 jet radii: this was found to be in good agreement with experiments. Preliminary studies were made of the penetration of several types of rock by water jets of velocities up to about 1000 m/s (pressures about 5000 atm). It was found that a 1 mm diameter jet drills a cylindrical hole about 5 mm in diameter. The pressure that the water jet produces at the bottom of such holes was measured and shown to fall off to about one-tenth of the nozzle pressure at a hole depth of about 4 cm.

Water Jet Impact Damage at Convex, Concave, and Flat-Inclined Surfaces

1974 ◽  
Vol 41 (4) ◽  
pp. 907-911 ◽  
Author(s):  
G. W. Vickers
Keyword(s):  
Stress Wave ◽  
Liquid Flow ◽  
Impact Damage ◽  
Water Jet ◽  
Surface Cracks ◽  
Inclined Surfaces ◽  
Jet Impact ◽  
The Impact ◽  
Wave Phenomena

Results showing the damage arising from water jet impact on convex, concave, and flat-inclined polymethylmethacrylate targets are presented and discussed. The direction and distribution of surface cracks and pits within the zone of impact are related to liquid flow during the impact and the essential features of the damage are analyzed in terms of stress wave phenomena.

A novel design method of the impact zone of a high-speed train

2020 ◽  
pp. 1-10
Author(s):  
Hui Zhao ◽  
Ping Xu ◽  
Shihong Jiang ◽  
Benhuai Li ◽  
Shuguang Yao ◽  
...  
Keyword(s):  
High Speed ◽  
Design Method ◽  
High Speed Train ◽  
Impact Zone ◽  
The Impact ◽  
Novel Design

The Application of CEL Technique to Simulate the Behavior of an Underwater Explosion Bubble in the Vicinity of a Rigid Wall

2020 ◽  
Vol 902 ◽  
pp. 126-139
Author(s):  
Anh Tu Nguyen
Keyword(s):  
Finite Element ◽  
High Speed ◽  
Bubble Dynamics ◽  
Underwater Explosion ◽  
Flow Simulation ◽  
Rigid Wall ◽  
Water Jet ◽  
Complex Structures ◽  
Explicit Finite Element ◽  
Jet Impact

The dynamic process of an underwater explosion (UNDEX) is a complex phenomenon that involves several facets. After detonation, the shockwave radially propagates at a high speed and strikes nearby structures. Subsequently, bubble oscillation may substantially damage the structures because of the whipping effect, water jet impact, and bubble pulse. This paper presents an application of explicit finite element analyses to simulate the process of an UNDEX bubble in the vicinity of rigid wall, in which the coupled Eulerian-Lagrangian (CEL) approach was developed to overcome the difficulties regarding the classical finite element method (FEM), large deformations, and flow simulation of fluid and gas. The results demonstrate that the method is well suited to manage the UNDEX bubble problem and can be used to model the major features of the bubble dynamics. Furthermore, the behavior of an UNDEX bubble near a rigid wall was also examined in the present study, which showed that the migration of the bubble and the development of the water jet are influenced strongly by the standoff distance between the initial bubble position and the wall. This method can be used in future studies to examine UNDEX bubbles in the vicinity of deformable and complex structures.

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