scholarly journals Manufacturing and development of a bolted GFRP flange joint for oil and gas applications

Author(s):  
Muhsin Aljuboury ◽  
Md Jahir Rizvi ◽  
Stephen Grove ◽  
Richard Cullen

The goal of this experimental study is to manufacture a bolted GFRP flange connection for composite pipes with high strength and performance. A mould was designed and manufactured, which ensures the quality of the composite materials and controls its surface grade. Based on the ASME Boiler and Pressure Vessel Code, Section X, this GFRP flange was fabricated using biaxial glass fibre braid and polyester resin in a vacuum infusion process. In addition, many experiments were carried out using another mould made of glass to solve process-related issues. Moreover, an investigation was conducted to compare the drilling of the GFRP flange using two types of tools; an Erbauer diamond tile drill bit and a Brad & Spur K10 drill. Six GFRP flanges were manufactured to reach the final product with acceptable quality and performance. The flange was adhesively bonded to a composite pipe after chamfering the end of the pipe. Another type of commercially-available composite flange was used to close the other end of the pipe. Finally, blind flanges were used to close both ends, making the pressure vessel that will be tested under the range of the bolt load and internal pressure.

Author(s):  
Pierre Mertiny ◽  
Fernand Ellyin

Advanced fiber-reinforced polymer composite pipes offer high strength and superior corrosion resistance properties compared to conventional metallic pipeline materials. However, damage mechanisms in composite pipes are not fully understood and failure prediction methodologies are currently inadequate. Research is required to resolve these deficiencies which are an encumbrance to the certification of high-pressure composite pipe and its introduction into service. This is underlined by the findings reviewed in the present paper which derive from a comprehensive study on the performance and damage mechanisms in composite pipes and joint modules.


Author(s):  
Radoslav Stefanovic ◽  
Peter Ranieri ◽  
Jose I. Dorado ◽  
George Miller

Pressure vessel towers used in the petrochemical and chemical industry are designed to accommodate numbers of internals including trays and beds resulting in tall vertical structures. Transportation of tall towers from the fabrication shop to the construction site presents challenges that can result in high transportation costs or a logistically impossible task of moving the vessel. One of the solutions to this problem is to shorten the tower for transport by cutting part of the tower skirt and welding it in the field. Depending on the location, welding on site can be expensive, labour intensive and may cause problems in the quality of the weld and the tower being out of level. Using a flanged skirt connection will reduce the field labour spent on connecting the bottom part of the skirt to the rest of the vessel. The challenge that lies in front of designers is that the current codes and available literature do not give a specific design and calculation guidance for implementing such a solution. This paper looks at different analytical methods to be used for the design of a skirt splice. Methods provided by Jawad and Farr, the Canadian Institute of Steel Construction, the American Institute of Steel Construction, and the Peterson Method from the European Commission’s High-Strength Tower in Steel for Wind Turbines (HISTWIN) are analyzed. Based on this analysis, the most optimal and safe design and fabrication methodology for implementing a Flanged Skirt Connection is proposed.


Author(s):  
Ya. V. Doroshenko ◽  
V. A. Kucheriaviy ◽  
N. M. Andriishyn ◽  
S. M. Stetsiuk ◽  
Yu. M. Levkovych

Foreign experience in the construction of industrial pipelines of flexible composite pipes for the transportation of hydrocarbons is considered. The expediency of using such pipes in the gas-oil complex of Ukraine is substantiated. The designs of flexible composite pipes are described, a brief description of their construction materials is given, the advantages of these pipes over steel ones are considered. The largest manufacturers of flexible composite pipes are listed and the technical specifications of their products are indicated. Schemes and methods for laying flexible composite pipelines are considered. The technology of preparing flexible composite pipes for transportation is described and the means used for handling are given. The requirements as to trenching for laying single and multi-stranded flexible composite pipelines are described. The article presents the technologies and tools used to unwind flexible composite pipes from reels and coils before laying them. The methods of connecting flexible composite pipes to each other and to technological equipment, steel pipes, and Xmas-trees are analyzed. The designs of union fittings are considered and the technology of their installation is described. The authors consider methods, technologies and requirements for laying flexible composite pipelines in a trench, their ground laying and laying at the point where the flexible composite pipe exits to the ground for attachment to a steel pipe or technological equipment. The article presents the features of laying flexible composite pipelines through highways, water barriers and swamps by both trench and trenchless technologies, features of trenchless reconstruction of defective, worn steel pipelines with flexible composite pipes, and features of pigging flexible composite pipes and their trying out.


Author(s):  
Ramin Hosseinzadeh ◽  
Nader Cheraghi ◽  
Farid Taheri

Due to their low manufacturing cost, low stress concentration and ease of maintenance, adhesively bonded joints are now one of the most commonly and widely used joining systems in various industrial applications. As the use of composites gains popularity in oil and gas industry, the use of such joints for joining composite pipes is also gaining demand. The design and analysis methodologies applied to these joints under different loading conditions are however non-standard and rather controversial. The inherently complicated equations governing the behaviour of these joints have also impeded their use among the design engineers. As stated, however, as the use of composite pipes gains more popularity in oil and gas industry, the need for standardization of the methodology used for designing such joints becomes more essential. This paper discusses the details of 2D axis-symmetric and full-3D finite element models developed using the ABAQUS commercially available FEM software [1] for modeling and characterizing a series of adhesively bonded tubular joints used in isotropic and orthotropic pipes. The parametric script module of ABAQUS was used to systematically investigate the influence of several design parameters (such as the adhesive thickness, joint length, joint diameter, pipe material, and loading conditions), which govern the performance of such joints. The influence of various parameters specific to composite pipes (including the effect of laminate stacking sequence) was also investigated. Generated from the investigations was a set of useful design curves that provide the relationships among the parameters governing the behaviour of the joints. An important feature of the approach is its ability to establish the most optimized and effective joint length. The integrity of the optimization procedure was evaluated by comparing the response of the joints designed based on the developed design curves with those analyzed in detail by the finite element method (FEM).


2012 ◽  
Vol 233 ◽  
pp. 88-91 ◽  
Author(s):  
Zhou Ling Wei ◽  
Bo Fu

In view of the growing market demand for self-locking nuts and the relative backward processing technology, a nut crimping machine was studied. According to the working principle of nut crimping and performance requirements, the body structure of the nut crimping machine was designed. The stress analysis of the main stressed components was performed using simulation Xpress function of SolidWorks. Results show that body structure has high strength and rigidity. Based on electro-hydraulic proportional technology, the hydraulic control circuit was developed. The design results improve the control precision on speed and pressure of the nut crimping machine and ensure the quality of self-lucking nuts.


High Density Poly Ethylene (HDPE) is one of the best materials for use in different environmental conditions. This is due to the mechanical, chemical and electrical specifications of this type, in terms of thermal insulation, lightweight, low cost, and most importantly the time factor. The molecular structure of the High Density Poly Ethylene material has made it the ideal choice for use in the pipe industry, and the transportation of various liquids, compared with the metal pipes and especially in the transportation of water, oil, and gas. And because of the frequent use, especially in the workplace. The need to use the cutting for these pipes has become necessary for the purpose of establishing networks for the transfer of fluids. In this research, the construction of holes in the pipes and measurements and angles of different for the purpose of taking advantage of these openings in the construction of networks. The laser was used as one of the modern cutting methods for the purpose of studying the efficiency and performance of CO2 laser cutting on High Density Poly Ethylene, especially on pipes, PN 16 PE 100, 110 mm diameter, and tested under a CO2 laser machine, by using a three different kinds of gases, such as the air and the nitrogen N2 , to estimate the changing and evaluate the quality of cutting with striation and kerf width of the High Density Poly Ethylene.


2019 ◽  
Vol 1 (1) ◽  
pp. 92
Author(s):  
Fazidah Hanim Husain

Lighting is one of the key elements in any space and building infrastructure. Good design for an area in the building requires sufficient light that contributes to the efficiency of the activities. The correct method allows natural light to transmit, reduce heat and glare in providing a conducive learning environment. Light plays a significant influence to the quality of space and contributes focus of the students in an architecture studio. Previous research has shown that the effect of light also controlled emotions, behavior, and mood of the students. The operations of artificial lighting that have been used most of the time in an architecture studio during day and night may create lavishness and inadequacy at the same time. Therefore, this paper focuses on the identifying the quality of light for the architecture studio in UiTM (Perak), to instill a creative learning environment. Several methodologies adopted in this study such as illuminance level measurement using lux meter (LM-8100), and a questionnaire survey in gauging the lighting comfort level from students’ perspective. The study revealed that the illuminance level in the architecture studio is insufficient and not in the acceptable range stated in the Malaysian: Standards 1525:2007 and  not evenly distributed.  The study also concluded that the current studio environment is not condusive and appears monotonous. 


2020 ◽  
Vol 16 (4) ◽  
pp. 730-744
Author(s):  
V.I. Loktionov

Subject. The article reviews the way strategic threats to energy security influence the quality of people's life. Objectives. The study unfolds the theory of analyzing strategic threats to energy security by covering the matter of quality of people's life. Methods. To analyze the way strategic threats to energy security spread across cross-sectoral commodity and production chains and influences quality of people's living, I applied the factor analysis and general scientific methods of analysis and synthesis. Results. I suggest interpreting strategic threats to energy security as risks of people's quality of life due to a reduction in the volume of energy supply. I identified mechanisms reflecting how the fuel and energy complex and its development influence the quality of people's life. The article sets out the method to assess such quality-of-life risks arising from strategic threats to energy security. Conclusions and Relevance. In the current geopolitical situation, strategic threats to energy security cause long-standing adverse consequences for the quality of people's life. If strategic threats to energy security are further construed as risk of quality of people's life, this will facilitate the preparation and performance of a more effective governmental policy on energy, which will subsequently raise the economic well-being of people.


Alloy Digest ◽  
1995 ◽  
Vol 44 (1) ◽  

Abstract SANDVIK SANICRO 41 is a nickel-base corrosion resistant alloy with a composition balanced to resist both oxidizing and reducing environments. A high-strength version (110) is available for oil and gas production. This datasheet provides information on composition, physical properties, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: Ni-475. Producer or source: Sandvik.


Alloy Digest ◽  
1969 ◽  
Vol 18 (12) ◽  

Abstract Pyromet 600 is a corrosion-resisting nickel-base alloy, having a very desirable combination of high strength and workability, both hot and cold. It has high strength and resistance to oxidation at high temperatures. It is designed to meet the highest quality of the nuclear industry. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Ni-149. Producer or source: Carpenter Technology Corporation.


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