Register control of roll-to-roll gravure-offset printing equipment considering time difference between measurement and actuation

2012 ◽  
Vol 226 (11) ◽  
pp. 2726-2738 ◽  
Author(s):  
Chung Hwan Kim ◽  
Ha-Il You ◽  
Seung-Hyun Lee
Keyword(s):  
Measurement System ◽  
Position Control ◽  
Printed Electronics ◽  
Control Method ◽  
Axial Direction ◽  
Time Difference ◽  
Offset Printing ◽  
Drying Time ◽  
Roll To Roll ◽  
The Web

The manufacture of printed electronics by roll-to-roll printing machine requires more accurate register performance than conventional media printing technology. Moreover, high drying temperature and long drying time to sinter the inks can induce the substantial changes in the length of the substrate and consequently register errors. Among the roll-to-roll printing methods, the gravure one, despite its relatively fast productivity and fine-line printing capacity, has difficulty in achieving the required register specifications for printed electronics because of the dependence of the register control on web dynamics. This study proposes a roll-to-roll gravure-offset printing equipment, including the register measurement system designed to enhance register performance and the related register control method for the application of printed electronics. Each cylinder constituting the printing unit is driven independently by an individual servomotor. Moreover, the printing patterns of the plate cylinder can move in the axial direction by position control, as well as in the web transport direction by a phase shift of the plate cylinder, without affecting the dynamics of the web. The time difference between the measurement and the actual control action is considered and modeled. The register measurement system, including selections of sensors and marks is also proposed to consider the effect of the time difference. The simulation results and the experiments of the register control are shown to verify the effect of the time difference on the control performances. It is found that a proper estimation of time difference should be obtained in order to guarantee more accurate and stable control performances.

A Precise Position Measurement System of Roll-to-Roll Printing Using Burst Alignment Patterns

2018 ◽  
Author(s):  
Taehyeong Kim ◽  
Dongho Oh ◽  
Youngjin Kim ◽  
Jihyeon Kim ◽  
Byeongcheol Lee
Keyword(s):  
Measurement System ◽  
High Speed ◽  
Printed Electronics ◽  
High Volume ◽  
Measurement Range ◽  
Generation Process ◽  
Position Measurement ◽  
Process Technology ◽  
Precise Position ◽  
Roll To Roll

Printed electronics is a next-generation process technology that is suitable for high speed and high volume production and can make electronic devices and circuits on flexible materials. To commercialize printed electronics, it is necessary to improve the alignment precision of printing. In order to improve the alignment precision of the roll-to-roll process, accurate measurement of the web position is required. Therefore, in the previous research of this paper, we proposed a measurement system of the moving direction and the lateral movement using an encoder. However, in the previous study, the direction of error control had to be set according to the measurement position of the encoder, and the measurement range was so narrow. In this paper, we propose a measurement system that can detect the direction of error and increase the effective measurement range using the burst alignment pattern that generates the burst signal. Applying it to roll-to-roll printing position measurement systems, measurements can be performed with greatly improved efficiency and measurement range.

scholarly journals Kalman-Filter-Based Tension Control Design for Industrial Roll-to-Roll System

Algorithms ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 86 ◽  
Author(s):  
Hyeongjin Hwang ◽  
Jehwon Lee ◽  
Sangjune Eum ◽  
Kanghyun Nam
Keyword(s):  
Kalman Filter ◽  
Control Method ◽  
Tracking Error ◽  
Tension Control ◽  
External Disturbances ◽  
Roll To Roll ◽  
Control Scheme ◽  
Roll System ◽  
The Web

This paper presents a robust and precise tension control method for a roll-to-roll (R2R) system. In R2R processing, robust and precise tension control is very important because improper web tension control leads to deterioration in the quality of web material. However, tension control is not easy because the R2R system has a model variation in which the inertia of the web in roll form is changed and external disturbances caused by web slip and crumpled web. Therefore, a disturbance observer (DOB) was proposed to achieve robustness against model variations and external disturbances. DOB is a robust control method widely used in various fields because of its simple structure and excellent performance. Moreover, the web passes through various process steps to achieve the finished product in the R2R process. Particularly, it is important to track the tension when magnitude of the tension varies during process. Feedforward (FF) controller was applied to minimize the tracking error in the transient section where tension changes. Moreover, the signal processing of a sensor using the Kalman filter (KF) in the R2R system greatly improved control performance. Finally, the effectiveness of the proposed control scheme is discussed using experimental results.

Advanced Motion Control Design for Longitudinal Web Dynamics in Roll-to-Roll Systems: Velocity or Position Control?

2013 ◽  
Author(s):  
Y. Martz ◽  
J. Frechard ◽  
D. Knittel
Keyword(s):  
Control Strategy ◽  
Position Control ◽  
Tension Control ◽  
Web Handling ◽  
Reference Tracking ◽  
External Loop ◽  
Roll To Roll ◽  
Processing Line ◽  
The Web ◽  
Web Tension

Roll-to-Roll systems handling web material such as papers, polymers, textiles or metals are very common in the industry. One of the main objectives in web handling plant is to reach an expected web speed while maintaining the web tension within an acceptable range around the tension reference in the entire processing line. In the recent years, several works have focused on the topic of web tension control using H∞ approaches. In the traditional way, each motor driven roller is controlled in speed and the web tension control is ensured by an external loop. This paper proposes to compare, for the first time, the traditional control strategy with a control strategy including position control rather than speed control. In fact, position control is commonly used in printing industry. The comparison will be ensured in frequency and time domain and take into account the reference tracking performances and the robustness to web elasticity variations.

Towards roll-to-roll printed batteries based on organic electrodes for printed electronics applications

2021 ◽  
Vol 40 ◽  
pp. 102680
Author(s):  
T. Syrový ◽  
T. Kazda ◽  
J. Akrman ◽  
L. Syrová
Keyword(s):  
Printed Electronics ◽  
Roll To Roll ◽  
Organic Electrodes

scholarly journals Backstepping Sliding-Mode Control of Piezoelectric Single-Piston Pump-Controlled Actuator

Actuators ◽  
2021 ◽  
Vol 10 (7) ◽  
pp. 154
Author(s):  
Bin Wang ◽  
Pengda Ren ◽  
Xinhao Huang
Keyword(s):  
Sliding Mode Control ◽  
Position Control ◽  
Control Method ◽  
Sliding Mode ◽  
Piezoelectric Pump ◽  
Mode Control ◽  
Control Precision ◽  
Backstepping Sliding Mode Control ◽  
Actuator System ◽  
The Mathematical Model

A piston piezoelectric (PZT) pump has many advantages for the use of light actuators. How to deal with the contradiction between the intermittent oil supplying and position control precision is essential when designing the controller. In order to accurately control the output of the actuator, a backstepping sliding-mode control method based on the Lyapunov function is introduced, and the controller is designed on the basis of establishing the mathematical model of the system. The simulation results show that, compared with fuzzy PID and ordinary sliding-mode control, backstepping sliding-mode control has a stronger anti-jamming ability and tracking performance, and improves the control accuracy and stability of the piezoelectric pump-controlled actuator system.

scholarly journals Thermal Characteristics of Plastic Film Tension in Roll-to-Roll Gravure Printed Electronics

2018 ◽  
Vol 8 (2) ◽  
pp. 312 ◽  
Author(s):  
Kui He ◽  
Shanhui Liu ◽  
Kedian Wang ◽  
Xuesong Mei
Keyword(s):  
Printed Electronics ◽  
Thermal Characteristics ◽  
Plastic Film ◽  
Roll To Roll ◽  
Film Tension

The Lower Extremity Exoskeleton Coordinated Control Method Based on Human Electromechanical Coupling

2012 ◽  
Vol 220-223 ◽  
pp. 1012-1017
Author(s):  
Qing Guo ◽  
Dan Jiang
Keyword(s):  
Lower Extremity ◽  
Electromechanical Coupling ◽  
Position Control ◽  
Control Method ◽  
Angular Displacement ◽  
Stability Margin ◽  
Hydraulic Cylinder ◽  
Load Force ◽  
Hydraulic Cylinders ◽  
Coupling Characteristics

This paper has introduced electromechanical coupling characteristics in the lower extremity exoskeleton systems, considered model ,according to legs supporting gait when people walking, established the load torque compensation model , and a mathematical model of knee position control system which is made of the servo valve, hydraulic cylinders and other hydraulic components, designed hydraulic cylinder position control loop in case of existing load force interference compensation, and used the method of combining the PID and lead correction network for frequency domain design ,ensured system to meet a certain stability margin. The simulation results show that this position control method can servo on the knee angular displacement of normal human walking, reached a certain exoskeleton boost effect, at the same time, met the needs of human-machine coordinated motion.

Design of multi-purposed roll-to-roll printing system for printed electronics

2011 ◽  
Author(s):  
Chung Hwan Kim ◽  
Ha-Il You ◽  
Seung-Hyun Lee ◽  
Jeongdai Jo
Keyword(s):  
Printed Electronics ◽  
Roll To Roll ◽  
Printing System

An Investigation onto Polydimethylsiloxane (PDMS) Printing Plate of Multiple Functional Solid Line by Flexographic

2013 ◽  
Vol 844 ◽  
pp. 158-161 ◽  
Author(s):  
M.I. Maksud ◽  
Mohd Sallehuddin Yusof ◽  
M. Mahadi Abdul Jamil
Keyword(s):  
Laser Ablation ◽  
Line Width ◽  
High Speed ◽  
Printed Electronics ◽  
Low Cost ◽  
Flexible Substrates ◽  
Large Area ◽  
Printing Plate ◽  
Roll To Roll ◽  
Printing Processes

Recently low cost production is vital to produce printed electronics by roll to roll manufacturing printing process like a flexographic. Flexographic has a high speed technique which commonly used for printing onto large area flexible substrates. However, the minimum feature sizes achieved with roll to roll printing processes, such as flexographic is in the range of fifty microns. The main contribution of this limitation is photopolymer flexographic plate unable to be produced finer micron range due to film that made by Laser Ablation Mask (LAMs) technology not sufficiently robust and consequently at micron ranges line will not be formed on the printing plate. Hence, polydimethylsiloxane (PDMS) is used instead of photopolymer. Printing trial had been conducted and multiple solid lines successfully printed for below fifty microns line width with no interference between two adjacent lines of the printed images.

Suitability of roll-to-roll reverse offset printing for mass production of millimeter-wave antennas: Progress report

2016 ◽  
Author(s):  
Antti V. Raisanen ◽  
Juha Ala-Laurinaho ◽  
Viktar Asadchy ◽  
Ana Diaz-Rubio ◽  
Subash Khanal ◽  
...  
Keyword(s):  
Millimeter Wave ◽  
Mass Production ◽  
Progress Report ◽  
Offset Printing ◽  
Roll To Roll ◽  
Millimeter Wave Antennas
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