Design and research of 2D piston pumps with a stacked cone roller set

2021 ◽  
pp. 095440622110282
Author(s):  
Heyuan Wang ◽  
Chuan Ding ◽  
Yu Huang ◽  
Sheng Li ◽  
Jian Ruan
Keyword(s):  
Theoretical Analysis ◽  
Rolling Friction ◽  
Mechanical Efficiency ◽  
Piston Pump ◽  
Test Results ◽  
Oil Viscosity ◽  
Load Pressure ◽  
New Type ◽  
The Difference ◽  
Enclosed Chamber

A new type of two-dimensional (2D) piston pump with a stacked cone roller set was introduced to eliminate the influence of the gap between the guiding rail and the cone roller. First, the structure and working principle of the 2D piston pump were studied; then, a corresponding mathematical model which considered the oil viscosity and oil churning loss caused by the rotation of the guiding rail in the enclosed chamber was established to examine the volumetric and mechanical efficiency of the 2D piston pump. The effects of different speeds, load pressures, and rolling friction coefficients between the guiding rail and the cone rollers on the efficiency were considered. During the test, when the speed was 6000 r/min and the load pressure was 6 MPa and 8 MPa, the volumetric efficiency reached 98.3% and 96.8%, respectively, basically consistent with the theoretical analysis. Because the temperature rise of the tested pump caused the oil viscosity and the eccentricity of the piston and piston rings increased the leakage, the test result was slightly lower than that of the theoretical analysis. When the speed was 1000 r/min and the load pressure was 5 MPa, the mechanical efficiency was 69.3%, and the mechanical efficiency model was consistent with the test results. However, with the increase in speed and load pressure, the difference between the test results and theoretical analysis results increased because the supporting force of the cone roller on the guiding rail increased, increasing the rolling frictional losses.

scholarly journals Research on the Mechanical Efficiency of High-Speed 2D Piston Pumps

Processes ◽  
2020 ◽  
Vol 8 (7) ◽  
pp. 853 ◽  
Author(s):  
Yu Huang ◽  
Jian Ruan ◽  
Chenchen Zhang ◽  
Chuan Ding ◽  
Sheng Li
Keyword(s):  
Friction Coefficient ◽  
High Speed ◽  
High Pressures ◽  
Weight Ratio ◽  
Rolling Friction ◽  
Mechanical Efficiency ◽  
Load Pressure ◽  
Axial Piston Pumps ◽  
Series Of Experiments ◽  
Rolling Friction Coefficient

Since many studies on axial piston pumps aim at enhancing their high power-weight ratio, many researchers have focused on the generated mechanical losses by the three friction pairs in such pumps and attempted to diminish them through abundant and new structural designs of the pump’s components. In this paper, a high-speed 2D piston pump is introduced and its architecture is specifically described. Afterward, a mathematical model is established to study the pump’s mechanical efficiency, including the mechanical losses caused by the viscosity and stirring oil. Additionally, in this study the influences of the rotational speed, the different load pressures, and the rolling friction coefficient between the cone roller and the guiding rail are considered and discussed. By building a test rig, a series of experiments were carried out to prove that the mechanical efficiency was accurately predicted by this model at low load pressures. However, there was an increasing difference between the test results and the analytical outcomes at high pressures. Nevertheless, it is still reasonable to conclude that the rolling friction coefficient changes as the load pressure increases, which leads to a major decrease in the mechanical efficiency in experiments.

scholarly journals Study on Seismic Performance of Porcelain Pillar Electrical Equipment Based on Nonlinear Dynamic Theory

2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Yaodong Xue ◽  
Yongfeng Cheng ◽  
Zhubing Zhu ◽  
Sheng Li ◽  
Zhenlin Liu ◽  
...  
Keyword(s):  
Theoretical Analysis ◽  
Dynamic Model ◽  
Electrical Equipment ◽  
Nonlinear Parameter ◽  
Seismic Excitation ◽  
Test Results ◽  
Nonlinear Seismic Response ◽  
Calculation Results ◽  
The Difference ◽  
The Impact

In order to consider the influence of nonlinear characteristics of porcelain pillar electrical equipment on the dynamic response under seismic excitation, a theoretical analysis method of nonlinear dynamics was raised to define the nonlinear parameter of the flange connection and establish a dynamic model of porcelain pillar electrical equipment. The theoretical analysis and the test results have a good degree of fitting, which verifies the correctness of the dynamic model and reveals the nonlinear seismic response law of the porcelain pillar equipment. According to the results, both the nonlinear calculation results of the displacement at the top end of the porcelain pillar and the stress at the bottom end of the porcelain pillar are smaller than the results in the linear calculation. The difference between them increases gradually with the increase of seismic excitation. The differences in displacement and stress at a seismic excitation of 0.5 g are 14.58% and 23.25%, respectively. When the nonlinear parameter increases to a certain value, the impact of maximum stress on the bottom of the porcelain pillar is very small and the change is not obvious. The research provides a theoretical reference for the seismic design of pillar electrical equipment.

scholarly journals Effect of clearance on volumetric efficiency in 2D piston pumps

2021 ◽  
Vol 13 (10) ◽  
pp. 168781402110477
Author(s):  
Yu Huang ◽  
Jian Ruan ◽  
Chuan Ding ◽  
Sheng Li
Keyword(s):  
Rotational Speed ◽  
Mechanical Efficiency ◽  
Volumetric Efficiency ◽  
Experimental Results ◽  
Reciprocating Motion ◽  
Load Pressure ◽  
Axial Piston Pumps ◽  
The Difference ◽  
Axial Piston ◽  
Two Degree Of Freedom

In order to solve the limitations of the friction pairs in axial piston pumps on rotational speed and mechanical efficiency, a 2D piston pump whose 2D piston has two-degree-of-freedom motions of rotation and reciprocating motion was proposed by the author team. The volumetric efficiency of 2D pumps predicted by the original volumetric efficiency model is higher than the experimental results. A new mathematical model of the volumetric efficiency is researched by considering effect of clearance between the cone roller and the guiding rail. In previous studies, the volumetric losses of the 2D pump were considered to be composed of leakage and compressibility loss. However, it is found that the effect of the clearance on the volumetric efficiency in 2D pumps is greater than that of leakage and compressibility loss. The experimental results show that the difference between the prediction of the new model and the volumetric efficiency of the tested pump with 0.19 mm clearance is reduced from 8% to 1.5% comparing with the original model. The volumetric efficiency of the tested pump without the clearance is 96.5% at 5000 rpm rotational speed and 8 MPa load pressure.

scholarly journals Methods of enlarging material to the concentration table

2019 ◽  
Vol 2 (1) ◽  
pp. 59-68
Author(s):  
Jacek Feliks ◽  
Magdalena Krawczyk
Keyword(s):  
Air Pollution ◽  
Theoretical Analysis ◽  
Perforated Plate ◽  
High Water ◽  
Test Results ◽  
Air Concentration ◽  
Enrichment Method ◽  
The Difference ◽  
Concentration Table ◽  
Very High

Abstract Concentration tables are one of the oldest oscillatory enrichments with over 100 years of tradition. On this type of distribution tables are made according to material mass in many recurring cycles induced by appropriate drives. So-called wet tables are the devices most often used for coal enrichment in Polish mines because this process generates very high costs, high water consumption and pollution of the environment, as well as the need for, among others, water and mud management is increasingly being replaced mainly in areas poor in water by the modern model of the air concentration table – FGX produced in China. The process of enrichment on this type of table itself runs in a manner comparable to the method of wet enrichment with the difference that the FGX is distributed on a perforated plate, in this case we deal with air pollution. Department of Machinery Engineering and Transport's attempts to use the differences in coefficients of friction in over-resonance screens have shown that it is possible effective separation of grains with different coefficients of friction. The article presents a theoretical analysis and presents the results of performed dry enrichment trials using different coefficients of friction. The summary presents the advantages of using the enrichment method using the differences in friction coefficients and test results.

scholarly journals Influence of Tool Length and Profile Errors on the Inaccuracy of Cubic-Machining Test Results

2021 ◽  
Vol 5 (2) ◽  
pp. 51
Author(s):  
Zongze Li ◽  
Hiroki Ogata ◽  
Ryuta Sato ◽  
Keiichi Shirase ◽  
Shigehiko Sakamoto
Keyword(s):  
Machine Tools ◽  
Test Accuracy ◽  
Test Results ◽  
Machining Error ◽  
Tool Profile ◽  
Machining Test ◽  
The Difference ◽  
Side Error ◽  
Profile Errors ◽  
Five Axis

A cubic-machining test has been proposed to evaluate the geometric errors of rotary axes in five-axis machine tools using a 3 × 3 zone area in the same plane with different tool postures. However, as only the height deviation among the machining zones is detected by evaluating the test results, the machining test results are expected to be affected by some error parameters of tool sides, such as tool length and profile errors, and there is no research investigation on how the tool side error influences the cubic-machining test accuracy. In this study, machining inaccuracies caused by tool length and tool profile errors were investigated. The machining error caused by tool length error was formulated, and an intentional tool length error was introduced in the simulations and actual machining tests. As a result, the formulated and simulated influence of tool length error agreed with the actual machining results. Moreover, it was confirmed that the difference between the simulation result and the actual machining result can be explained by the influence of the tool profile error. This indicates that the accuracy of the cubic-machining test is directly affected by tool side errors.

scholarly journals Experimental Study of the Space–Time Effect of a Double-Pipe Frozen Curtain Formation with Different Groundwater Velocities

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3830
Author(s):  
Shicheng Sun ◽  
Chuanxin Rong ◽  
Hua Cheng ◽  
Bin Wang ◽  
Xiaogang Jiang ◽  
...  
Keyword(s):  
Freezing Temperature ◽  
Physical Model Test ◽  
Sand Layer ◽  
Test Results ◽  
Groundwater Velocity ◽  
Test Platform ◽  
The Difference ◽  
Freezing Test ◽  
Double Pipe ◽  
Thermal Physical Properties

Groundwater velocity has significant effects on the formation of a frozen curtain during freezing. In order to study the influence of the velocity on a frozen curtain, a large physical model test platform was established for double-pipe freezing. Based on this platform, freezing tests for different velocities were carried out. Quartz sand was selected as a similar material. The freezing temperature of the saturated sand layer was found by analyzing the results of the nuclear magnetic resonance (NMR). Based on the study of the thermal physical properties of the sand layer, the freezing test results were analyzed, and the results showed that the flow led to the differential development of the temperature between the upstream and downstream sections of the freezing pipes. Moreover, the larger the velocity, the greater the difference. The flow prolonged the overlapping time of the frozen curtains. Additionally, the flow slowed down the development of the frozen curtain area and the frozen curtain thickness. The larger the flow velocity, the greater the inhibition of the flow on the development of the frozen curtain. The test results can provide more references for the design and construction of freezing engineering with flowing groundwater.

Upgrading of Tubular Heat Exchangers by the Helical Spacer Method and Evaluation

2002 ◽  
Author(s):  
F. L. Eisinger ◽  
R. E. Sullivan
Keyword(s):  
Theoretical Analysis ◽  
Acoustic Wave ◽  
Heat Exchangers ◽  
Test Results ◽  
Vibration Testing ◽  
Safe Operation ◽  
Shell Side ◽  
Full Load ◽  
Post Modification ◽  
Side Flow

The tubular heat exchangers described exhibited a sensitivity to flow-induced tube vibration at about 50% of their design shell-side flow. Following a detailed theoretical analysis, the heat exchangers were modified by the helical spacer method providing additional tube supports in-between the existing support plates and in the U-bend. This modification aimed at allowing the heat exchangers to operate safely and reliably at full load, including a 25% overload. Post modification sound and vibration testing was performed which confirmed the adequacy of the modification. The test results showed however, that at the overload condition, an unusual acoustic wave inside the shell was developing. It was determined that this wave would not be harmful to the safe operation of the heat exchangers. The paper will discuss the findings in more detail.

Influence of Collagen Status on Microstructures of Porous Collagen/TCP Composites

2007 ◽  
Vol 330-332 ◽  
pp. 495-498
Author(s):  
Chao Zou ◽  
Wen Jian Weng ◽  
Xu Liang Deng ◽  
Kui Cheng ◽  
Pi Yi Du ◽  
...  
Keyword(s):  
Tissue Engineering ◽  
Cell Growth ◽  
Tricalcium Phosphate ◽  
Freeze Drying ◽  
Alkali Treatment ◽  
Test Results ◽  
Collagen Matrices ◽  
The Difference ◽  
Porous Composites ◽  
Better Than

Two starting collagens, sponge and floc collagen, were used to prepare collagen/tricalcium phosphate (TCP) composites. The resulting composites were porous and had 200μm pore size. However, there was a difference in the microstructure of the pore walls for the composites derived from the two collagens, the pore walls in sponge collagen/TCP composite were still porous and had 200 nm micropores size, TCP particles were trapped in collagen matrices. While floc collagen/TCP composite had smooth and dense walls in which TCP particles were embedded. The difference could be attributed to the starting collagen with different status. Sponge collagen has a soft structure, which easily becomes disassembled fibrils during alkali treatment, the disassembled fibrils are integrated again to form a dense morphology for pore walls after freeze-drying. While floc collagen has already a low disassembly degree, the alkali treatment could not be able to separate the fibrils, this remains as micropores in pore walls after freeze-drying. Both porous composites are significant in bone tissue engineering or regeneration. MTT test results showed the two composites had good cytocompatibility, and sponge collagen/TCP composite was somewhat better than floc collagen/TCP composite, which could result from that micropores derived roughness in pore walls of sponge collagen/TCP composite is suitable for cell growth.

The Performance Analysis and Experimental Research of Multiple Oil Ports Axial Piston Pump which Able to Control the Movement of Differential Cylinder Directly in the Closed Circuit

2011 ◽  
Vol 308-310 ◽  
pp. 388-400
Author(s):  
Xiao Gang Zhang ◽  
Long Quan
Keyword(s):  
Digital Simulation ◽  
Flow Distribution ◽  
Closed Circuit ◽  
Piston Pump ◽  
Distribution Area ◽  
Axial Piston Pump ◽  
Hydraulic Pump ◽  
Asymmetric Flow ◽  
New Type ◽  
Axial Piston

In order to realize that an asymmetric flow piston pump can control an asymmetric differential cylinder, a proposal about the application of an asymmetric flow-distributing axial piston pump is put forward. The new type of piston pump can output the flows with two different values to control the movement of the differential cylinder directly in the closed circuit and realize much ideal result of the control of the differential cylinder by a single pump. Also a simulation model of the hydraulic pump is established under the circumstance of SimulationX software, considering the characteristics of the movement of an individual piston, the oil compressibility, and the flow distribution area changed with the rotation angle. The key data of the pump is defined by means of digital simulation. In particular, an analysis is made on the dimension of the unloading groove of the port plate and the characteristics of the flow pulse of the pump. Furthermore, an experimental model pump is manufactured, the basic performances of the pump is tested on the experimental platform at various rotatory speeds such as pressure, flow and noise, in the end the accuracy of the principle is verified.

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