scholarly journals Optimal control for jitter suppression of clutch engagement in upshift process of electric vehicles

2016 ◽  
Vol 8 (12) ◽  
pp. 168781401667484
Author(s):  
Junqiu Li ◽  
Yihe Wang ◽  
Yizheng Wang

In the shift process of large-order automatic transmission, jitter phenomenon is common in clutch engagement process, which greatly affects the ride comfort of the vehicle. In this article, the jitter dynamic model of clutch engagement process was established with lumped mass method and virtual displacement principle. Specific to clutch engagement stage, the optimal control of the coordination between driving motor and wet clutch was studied. In accordance with the jitter dynamic model, the state–space equation with controlling variables of motor torque and clutch friction torque was established. In this optimization problem, the torsion angle, torsion angular velocity, and shift jerk are selected as optimization targets. Utilizing the linear quadratic optimal control theory, the optimal trajectory of motor torque and clutch friction torque was obtained. Aiming at the dynamic responses in clutch engagement process, the optimal control in different conditions of weight coefficients, initial torsion angles, and resistance torques was studied. Results showed that the optimal control strategy could obviously reduce the jitter; in addition, the weight coefficient should be determined according to actual situation reasonably.

2019 ◽  
Vol 32 (1) ◽  
Author(s):  
Laikuang Lin ◽  
Yimin Xia ◽  
Zhengguang Li ◽  
Caizhang Wu ◽  
Yongliang Cheng ◽  
...  

AbstractThe cutterhead of a full-face rock tunnel boring machine (TBM) is constantly subjected to varying impact and dynamic loads during tunneling processes, resulting in relatively large vibrations that could easily lead to fatigue cracking of the entire machine and affect the tunneling performance and efficiency. To explore the dynamic characteristics of the TBM mainframe, a TBM from a water-diversion project is investigated in this research. According to the TBM vibration transmission route, an equivalent dynamic model of the TBM mainframe is established using the lumped-mass method in which the relevant dynamic parameters are solved. Additionally, the dynamic response characteristics of the TBM mainframe are analyzed. The results indicate that the vibration levels in three directions are approximately the same, the multi-directional vibration of the cutterhead is more intense than that of other components, and the vibration and external excitation exhibit identical change trends. A set of vibration field tests is performed to analyze the in situ dynamic responses of the mainframe and verify the correctness of the dynamic model. The theoretical and measured acceleration values of the TBM mainframe have the same magnitude, which proves the validity of the dynamic model and its solution. The aforementioned results provide an important theoretical value and practical significance for the design and assessment of the TBM mainframe.


Author(s):  
Yingying Zhang ◽  
Changle Xiang

The driving performance of the vehicle with automatic transmission is influenced by the performance of the wet clutch directly. But at present it is still a challenge to build a reliable predictable model for the torque of the engagement process of the wet clutch. Focusing on the wet clutch of vehicle, this paper starts from mechanism analysis, and a modified Reynolds equation with the consideration of the centrifugal force of the squeeze-film is established. In the model, we can consider the speeds of the friction and separator plates independently. At the same time, flow factors have been used to research the impacts of rough surface on the flow of the lubrication oil. In the three-dimensional solution domain, the circumferential pressure gradient of lubrication oil is considered. The model is solved with the finite volume method. The simulation of the torque of the asperity contact calculates the real contact area changed with the engagement process, and the microscopic texture direction of rough surface is considered. Subsequently, the squeeze-film flow model is combined with the asperity contact model to create an integrated clutch engagement model. Finally, the influence of applied force, viscosity of lubrication oil, friction material, the depth of grooves and the width of the grooves are investigated. Based on the comparison with the experimental data, the performance of the proposed model is found satisfactory. Because in this model more detail properties of material and geometric features of the friction plate are include, the wet clutch model developed in this research can become a baseline model for the prediction of the engagement behavior of a real wet clutch. The present model may become an efficient alternative to laboratory testing and lead to designs that can not be envisioned by other approaches.


Author(s):  
Liang Yu ◽  
Il Yong Kim

In order to explore the effects of the initial temperature on the clutch hot judder, the thermodynamic analysis was conducted during the clutch engagement process. The finite element analysis was adopted to explore the contact pressure based on the consideration of the concentrated reactive force on the circlip. A 4-degree-of-freedom torsional vibration model was established to evaluate the hot judder behavior. The results demonstrated that the closer the surface was to the circlip, the greater the friction torque generated on friction surfaces was. Moreover, the higher the initial temperature was, the shriller the clutch hot judder was. The increased initial temperature not only resulted in the increase in the maximum surface temperature, but also could make the clutch engagement much shorter.


2020 ◽  
Vol 68 (1) ◽  
pp. 48-58
Author(s):  
Chao Liu ◽  
Zongde Fang ◽  
Fang Guo ◽  
Long Xiang ◽  
Yabin Guan ◽  
...  

Presented in this study is investigation of dynamic behavior of a helical gear reduction by experimental and numerical methods. A closed-loop test rig is designed to measure vibrations of the example system, and the basic principle as well as relevant signal processing method is introduced. A hybrid user-defined element model is established to predict relative vibration acceleration at the gear mesh in a direction normal to contact surfaces. The other two numerical models are also constructed by lumped mass method and contact FEM to compare with the previous model in terms of dynamic responses of the system. First, the experiment data demonstrate that the loaded transmission error calculated by LTCA method is generally acceptable and that the assumption ignoring the tooth backlash is valid under the conditions of large loads. Second, under the common operating conditions, the system vibrations obtained by the experimental and numerical methods primarily occur at the first fourth-order meshing frequencies and that the maximum vibration amplitude, for each method, appears on the fourth-order meshing frequency. Moreover, root-mean-square (RMS) value of the acceleration increases with the increasing loads. Finally, according to the comparison of the simulation results, the variation tendencies of the RMS value along with input rotational speed agree well and that the frequencies where the resonances occur keep coincident generally. With summaries of merit and demerit, application of each numerical method is suggested for dynamic analysis of cylindrical gear system, which aids designers for desirable dynamic behavior of the system and better solutions to engineering problems.


2011 ◽  
Vol 697-698 ◽  
pp. 701-705
Author(s):  
D.D. Ji ◽  
Y.M. Song ◽  
J. Zhang

A lumped-parameter dynamic model for gear train set in wind turbine is proposed to investigate the dynamics of the speed-increasing gear box. The proposed model is developed in a universal Cartesian coordinate, which includes transversal and torsional deflections of each component, time-varying mesh stiffness, gear profile errors and external excitations. By solving the dynamic model, a modal analysis is performed. The results indicate that the modal properties of the multi-stage gear train in wind turbine are similar to those of a single-stage planetary gear set. A harmonic balance method (HBM) is used to obtain the dynamic responses of the gearing system. The responses give insight into the impact of excitations on the vibrations.


2001 ◽  
Author(s):  
Gene Y. Liao

Abstract Many general-purpose and specialized simulation codes are becoming more flexible which allows analyses to be carried out simultaneously in a coupled manner called co-simulation. Using co-simulation technique, this paper develops an integrated simulation of an Electric Power Steering (EPS) control system with a full vehicle dynamic model. A full vehicle dynamic model interacting with EPS control algorithm is concurrently simulated on a single bump road condition. The effects of EPS on the vehicle dynamic behavior and handling responses resulting from steer and road input are analyzed and compared with proving ground experimental data. The comparisons show reasonable agreement on tie-rod load, rack displacement, steering wheel torque and tire center acceleration. This developed co-simulation capability may be useful for EPS performance evaluation and calibration as well as for vehicle handling performance integration.


2011 ◽  
Vol 467-469 ◽  
pp. 1066-1071
Author(s):  
Zhong Xin Li ◽  
Ji Wei Guo ◽  
Ming Hong Gao ◽  
Hong Jiang

Taking the full-vehicle eight-freedom dynamic model of a type of bus as the simulation object , a new optimal control method is introduced. This method is based on the genetic algorithm, and the full-vehicle optimal control model is built in the MatLab. The weight matrix of the optimal control is optimized through the genetic algorithm; then the outcome is compared with the artificially-set optimal control simulation, which shows that the genetic-algorithm based optimal control presents better performance, thereby creating a smoother ride and improving the steering stability of the vehicle.


2019 ◽  
Vol 71 (1) ◽  
pp. 94-101 ◽  
Author(s):  
Yanzhong Wang ◽  
Yuan Li ◽  
Yang Liu ◽  
Wei Zhang

PurposeTo gain in-depth understandings of engaging characteristics, the purpose of this paper is to improve the model of wet clutches to predict the transmitted torque during the engagement process.Design/methodology/approachThe model of wet clutch during the engagement process took main factors into account, such as the centrifugal effect of lubricant, permeability of friction material, slippage factor of lubricant on contact surface and roughness of contact surface. Reynolds’ equation was derived to describe the hydrodynamic lubrication characteristics of lubricant film between the friction plate and the separated plate, and an elastic-plastic model of the rough surfaces contact based on the finite element analysis was used to indicate the loading force and friction torque of the contact surface.FindingsThe dynamic characteristics of wet clutch engagement time, relative speed, hydrodynamic lubrication of lubricating oil, rough surface contact load capacity and transfer torque can be obtained by the wet clutch engagement model. And the influence of the groove shape and depth on the engaging characteristics is also analyzed.Originality/valueThe mathematical model of the wet clutch during the engagement process can be used to predict the engaging characteristics of the wet clutch which could be useful to the design of the wet clutch.


2014 ◽  
Vol 6 ◽  
pp. 921720 ◽  
Author(s):  
Jing Lu ◽  
Zhonglai Wang ◽  
Wei Chen ◽  
Xuefei Zhang ◽  
Hao Liu

Dynamic reliability analysis of a filtering reducer is performed by accounting for discrete shocks from the space environment. Gears are considered as the lumped mass and meanwhile the meshing between different gears is equivalent to a dynamic system consisting of springs and dampers during construction of the dynamic model. The Newmark method is employed to resolve differential equations, and then the additional acceleration could be obtained, caused by shocks to the filtering reducer. Dynamic reliability analysis is conducted with the help of the Simulink tool for the outputs. The results are hopefully useful for spacecraft mechanism design.


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