scholarly journals IMPROVEMENT OF HARD-ALLOY END COMPOUND MILLER

2017 ◽  
Vol 2017 (1) ◽  
pp. 50-57
Author(s):  
Анна Морозова ◽  
Anna Morozova ◽  
Борис Мокрицкий ◽  
Boris Mokritskiy ◽  
Максим Подойницын ◽  
...  

The paper reports the concept, the methodology and results of the investigation of possibilities in the application of compound hard-alloy end millers equally with monolithic ones. It is shown that in the majority of operation conditions for general mechanical engineering the compound millers ensure the reduction of tool costs in the cost price of a product at the expense of tool hard alloy saving through manufacturing a miller shank with the use of cheaper material and a place of joining a shank and a cutting element ensures miller operation on high performance modes of cutting without detriment to productivity and machining quality. Material costs at the expense of the reduction of tool hard alloy used are decreased by 30-70% depending on material of a shank and a miller length. The example of compound miller design is presented. The method and results of the deformation computer simulation of such a miller under different operation conditions, error values in machining with a compound miller are illustrated.

Author(s):  
T. N Novozemtseva ◽  
R. S Zaslavskij ◽  
Egor Evgen'evich Olesov ◽  
D. I Morozov ◽  
E. V Glazkova

The article presents the results of the phased timing of the implantation and the production of a permanent prosthesis on implants with complete absence of teeth. The results of the economic calculation of the cost price of prosthetics on implants are given in view of labor costs, material costs, wages and other expenses. The labor intensity and cost of the implantation and prosthesis manufacturing operation were determined, in the amount of 18.8 hours and 98.5 thousand rubles, respectively. In the structure of labor, prosthetics on implants with complete absence of teeth, the labor of the surgeon, orthopedist, dental technician and the operation of technological equipment without the participation of the operator are approximately uniform. In the structure of the cost of prosthetics on implants up to 70.0% is occupied by material costs (cost of implants and components, alloys and ceramics); The salaries of medical personnel and support staff are 22.0%. The discrepancy between the calculated cost price of prosthetics on implants and the higher prices for such prosthetics existing in clinics is due to the need to purchase new equipment and materials, as well as the need to pay higher wages to qualified dentists and dental technicians in comparison with the minimum salary under the Presidential Decrees of May.


2020 ◽  
pp. 538-542
Author(s):  
B.Ya. Mokritsky ◽  
E.S. Sitamov ◽  
V.Yu. Shelkovnikov

Specialized stainless 09Kh17N7Yu steel becomes more usable in various fields of mechanical engineering due to its unique properties, but recommendations for parameters of the cutting mode and for rational tool materials are out of date. Due to this, excessive consumption of tool materials is observed. It is necessary to develop new recommendations with adaptation to high-performance processing on CNC machines. The recommendations of foreign tool manufacturers are insolvent for choosing their tool, because there are no direct foreign analogues of this steel. Researches are carried out to reduce the consumption of hard tool alloys of VK, ТК and ТТК groups, as well as number of foreign tool materials. The possibility of using VК8 alloy with coatings for turning by removable standard hard alloy plates is established. Rational coatings are chosen from the number of known coatings. New coatings are developed for specified operating conditions


Author(s):  
SAFITRI NURHIDAYATI ◽  
RIZKI AMELYA SYAM

This study aims to analyze whether the difference that occurs in the cost of raw materials, direct labor, and factory overhead costs between the standard costs and the actual costs in PLTU LATI is a difference that is favorable or unfavorable. Data collection techniques with field research and library research. The analytical tool used is the analysis of the difference in raw material costs, the difference in direct labor costs and the difference in factory overhead costs. The hypothesis in this study is that the difference allegedly occurs in the cost of raw materials, direct labor costs, and factory overhead costs at PT Indo Pusaka Berau Tanjung Redeb is a favorable difference. The results showed that the difference in the cost of producing MWh electricity at PT Indo Pusaka Berau Tanjung Redeb in 2018, namely the difference in the price of raw material costs Rp. 548,029.80, - is favorable, the difference in quantity of raw materials is Rp. 957,216,602, - is (favorable) , the difference in direct labor costs Rp 2,602,642,084, - is (unfavorable), and the difference in factory overhead costs Rp 8,807,051,422, - is (favorable) This shows that the difference in the overall production cost budget is favorable or profitable. This beneficial difference shows that the company is really able to reduce production costs optimally in 2018.  


2019 ◽  
pp. 123-130

The scientific research works concerning the field of mechanical engineering such as, manufacturing machine slate, soil tillage, sowing and harvesting based on the requirements for the implementation of agrotechnical measures for the cultivation of plants in its transportation, through the development of mastering new types of high-performance and energy-saving machines in manufacturing machine slate, creation of multifunctional machines, allowing simultaneous soil cultivation, by means of several planting operations, integration of agricultural machine designs are taken into account in manufacturing of the local universal tractor designed basing on high ergonomic indicators. For this reason, this article explores the use of case studies in teaching agricultural terminology by means analyzing the researches in machine building. Case study method was firstly used in 1870 in Harvard University of Law School in the United States. Also in the article, we give the examples of agricultural machine-building terms, teaching terminology and case methods, case study process and case studies method itself. The research works in the field of mechanical engineering and the use of case studies in teaching terminology have also been analyzed. In addition, the requirements for the development of case study tasks are given in their practical didactic nature. We also give case study models that allow us analyzing and evaluating students' activities.


2020 ◽  
pp. 73-75
Author(s):  
B.M. Bazrov ◽  
T.M. Gaynutdinov

The selection of technological bases is considered before the choice of the type of billet and the development of the route of the technological process. A technique is proposed for selecting the minimum number of sets of technological bases according to the criterion of equality in the cost price of manufacturing the part according to the principle of unity and combination of bases at this stage. Keywords: part, surface, coordinating size, accuracy, design and technological base, labor input, cost price. [email protected]


2021 ◽  
Vol 7 (10) ◽  
pp. eabe8130
Author(s):  
Shangshang Chen ◽  
Xun Xiao ◽  
Hangyu Gu ◽  
Jinsong Huang

Perovskite-based electronic materials and devices such as perovskite solar cells (PSCs) have notoriously bad reproducibility, which greatly impedes both fundamental understanding of their intrinsic properties and real-world applications. Here, we report that organic iodide perovskite precursors can be oxidized to I2 even for carefully sealed precursor powders or solutions, which markedly deteriorates the performance and reproducibility of PSCs. Adding benzylhydrazine hydrochloride (BHC) as a reductant into degraded precursor solutions can effectively reduce the detrimental I2 back to I−, accompanied by a substantial reduction of I3−-induced charge traps in the films. BHC residuals in perovskite films further stabilize the PSCs under operation conditions. BHC improves the stabilized efficiency of the blade-coated p-i-n structure PSCs to a record value of 23.2% (22.62 ± 0.40% certified by National Renewable Energy Laboratory), and the high-efficiency devices have a very high yield. A stabilized aperture efficiency of 18.2% is also achieved on a 35.8-cm2 mini-module.


Author(s):  
Yan Zhang ◽  
Hao Li ◽  
Xuda Qin ◽  
Jie liu ◽  
Zhuojie Hou

To fulfill the demands of higher precision, better quality, and more flexibility, the usage of high-performance industrial robots is rapidly increased in aerospace industry. Considering the anisotropic and inhomogeneous characteristics of composite materials, this study focuses mainly on dynamic response investigation of a newly designed hybrid robot (named as TriMule) in CFRP trimming process and its influence on the machined quality. First, combined with the cutting force characteristic, the vibration responses of tool center point (TCP) under the dynamic excitation were obtained. The influences of robotic TCP vibration on machined surface quality with different fiber orientations, including surface waviness, cavity, 3D surface roughness, and depth of affected zone, are first studied by comparing hybrid robot and machine tool. From experiment results, it can be concluded the proposed TCP vibration response model has sufficient prediction accuracy. Meanwhile, it is found that larger robotic vibration response is accompanied by higher surface waviness, bigger surface cavity, and greater affected zone. Results also showed that the fiber orientation and milling style are two essential factors that affect robot vibration and machining quality during CFRP trimming.


2013 ◽  
Vol 718-720 ◽  
pp. 1645-1650
Author(s):  
Gen Yin Cheng ◽  
Sheng Chen Yu ◽  
Zhi Yong Wei ◽  
Shao Jie Chen ◽  
You Cheng

Commonly used commercial simulation software SYSNOISE and ANSYS is run on a single machine (can not directly run on parallel machine) when use the finite element and boundary element to simulate muffler effect, and it will take more than ten days, sometimes even twenty days to work out an exact solution as the large amount of numerical simulation. Use a high performance parallel machine which was built by 32 commercial computers and transform the finite element and boundary element simulation software into a program that can running under the MPI (message passing interface) parallel environment in order to reduce the cost of numerical simulation. The relevant data worked out from the simulation experiment demonstrate that the result effect of the numerical simulation is well. And the computing speed of the high performance parallel machine is 25 ~ 30 times a microcomputer.


2021 ◽  
Vol 04 (1) ◽  
pp. 54-54
Author(s):  
V. R. Nigmatullin ◽  
◽  
I. R. Nigmatullin ◽  
R. G. Nigmatullin ◽  
A.M. Migranov ◽  
...  

Currently, to increase the efficiency of industrial production, high-performance and expensive technological equipment is increasingly used, in which the weakest link, from the point of view of efficiency and reliability, is the components and parts of heavily loaded tribo – couplings operating both at significantly different temperatures (conditionally under lighter conditions, the temperature difference can be 100-120 degrees) and climatic conditions (high humidity, the presence of abrasives and other chemical elements in the atmosphere). As the results of the analysis of the frequency of failures of friction units and, accordingly, the cost of their restoration reach 9-20 percent of the cost of all equipment, without taking into account significant losses of income (profit) of the enterprise from downtime. The solution of this problem is based on the study of the wear rate of friction units by the wear products accumulated in working oils, cooling lubricants, and greases. A digital equipment monitoring system (DSMT) has been developed and implemented, which includes dynamic recording of the number of wear products and oil temperature by original modern recording devices, followed by the technology of their processing and use. The system also includes methods for finding the necessary information in large data sets useful and necessary in theoretical and practical terms with a similar technique controlled by a digital monitoring system. The advantages of SMT are the ability to predict the reliability of the equipment; reduce production risks and significantly reduce inefficient costs.


2018 ◽  
Vol 155 ◽  
pp. 01041 ◽  
Author(s):  
Aleksandr Pilipenko ◽  
Sergei Petrov

In the article the authors solve a crucial objective of reducing the cost of heating services through the introduction of a system, controlling boilers and heating devices, based on modelling of the building and predicting heating systems functioning and operation. The authors describe the method of mathematical modelling of heating systems of the building and represent the developed mathematical models, pledged and installed into the developed automated system. The authors have offered an automated system of dispatch control of the boilers with the elements of computer simulation and modelling.


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