scholarly journals IMPACT OF INTERSTITIAL ALUMINIUM CONTENT ON OCCURRENCE OF NON-METALLIC INCLUSIONS IN STEEL

2016 ◽  
Vol 22 (2) ◽  
pp. 88
Author(s):  
Vladimir Rega ◽  
Marek Molnár ◽  
Marek Šolc ◽  
Branislav Buľko ◽  
Peter Demeter ◽  
...  

<p class="AMSmaintext"><span lang="EN-GB">This paper details the study of interstitial aluminium impact on non-metallic inclusion occurrence on the basis of individual samples examination taken during steel production and processing. The aim was to identify and describe the relation between the content of interstitial aluminium in metal volume and the concentration of non-metallic inclusions on AlxOy basis occurring in steel. The identification of the non-metallic inclusions occurring in liquid steel was within this study implemented by the (AES) method based on the atom emission spectrometry evaluating the presence of the respective elements in the metal volume. This method works on a principle of emitted light from the existing source with a high voltage spark. The results of this study indicate a correlation between the interstitial aluminium content and concentrations of non-metallic inclusions on the AlxOy basis.</span></p>

2012 ◽  
Vol 706-709 ◽  
pp. 1385-1390 ◽  
Author(s):  
Wlodzimierz Derda ◽  
Ireneusz Staniewski

Developing the metallurgical purity of steel products requires, among other things, the understanding of the behavior of non-metallic inclusions (NMI) in the bulk of liquid steel in the mould zone within the forming skin of a concast billet. The identification of the mode of NMI distribution with different values of casting parameters influencing the state of the metal in the mould, including electromagnetic stirring intensity, may be of key importance to developing the metallurgical purity of concast billets being cast. The present article discusses the analysis of the results of simulation of NMI flowing out from the liquid steel volume in the mould zone of the steel continuous casting machine (CCM). As the investigation object, two different types of square cross-section mould were chosen, while for carrying out computations for two selected steel grades, a hydrodynamic module (HDM) being an extension of the FLUENT® program was employed. The use of this module made it possible to take consideration of the influence of the EMS-M type electromagnetic stirrer on the conditions of NMI flotation and distribution in the metal volume within the mould for defined thermal – dynamical conditions.


10.30544/776 ◽  
2021 ◽  
Vol 27 (4) ◽  
pp. 437-447
Author(s):  
Marija Mihailović ◽  
Karlo Raić

When the quantitative characterization of non-metallic inclusions in steel is done and the effect of limiting factors is assessed, and based on that the possibility of reconstruction of the total content of non-metallic inclusions in steel is estimated, further considerations can be directed towards predicting the model of size distribution curve. The aim of this work is to establish relations on the basis of which it will be possible to quantify the content of non-metallic inclusions in extra-pure steels, when metallographic control is difficult or even impossible by routine procedures.


2019 ◽  
Vol 3 (122) ◽  
pp. 25-31
Author(s):  
Tetiana Vitaliivna Selivorstova ◽  
Vadym Yuriiovych Selivorstov

The urgency of the paper is to develop a new approach for quantifying the shape of non-metallic inclusions in steel, in particular sulfides. The aim of the article is to develop an algorithm for detecting a rounding measure for analyzing digital images of the macrostructure of metal templates, namely sulfuric prints. Method. According to the proposed algorithm, the object in the image - a non-metallic inclusion is considered to be close to a circular shape, if the ratio of the circumference of a circle equal in area to a non-metallic inclusion to the length of its contour approaches unity. Results. Testing of the developed algorithm for detecting rounding measures for digital image analysis was carried out using the developed application software. To study the image it must first be converted to binary. Next, the image is processed, as a result of which the user receives information about the number of inclusions and their degree of rounding. The application of the developed algorithm to the array of test images showed the adequacy of the proposed algorithm. The developed algorithm is included in the form of a processor in the ASImprints software for analyzing sulfuric prints. Conclusions. The developed algorithm for detecting the rounding measure for analyzing digital images is based on an intuitive approach. Its application to digital images of the macrostructure of metal templates will allow researchers to obtain microstructural and macrostructural phenomena in the melt to obtain their quantitative estimates.


2018 ◽  
Vol 84 (12) ◽  
pp. 5-19
Author(s):  
D. N. Bock ◽  
V. A. Labusov

A review of publications regarding detection of non-metallic inclusions in metal alloys using optical emission spectrometry with single-spark spectrum registration is presented. The main advantage of the method - an extremely short time of measurement (~1 min) – makes it useful for the purposes of direct production control. A spark-induced impact on a non-metallic inclusion results in a sharp increase (flashes) in the intensities of spectral lines of the elements that comprise the inclusion because their content in the metal matrix is usually rather small. The intensity distribution of the spectral line of the element obtained from several thousand of single-spark spectra consists of two parts: i) the Gaussian function corresponding to the content of the element in a dissolved form, and ii) an asymmetric additive in the region of high intensity values ??attributed to inclusions. Their quantitative determination is based on the assumption that the intensity of the spectral line in the single-spark spectrum is proportional to the content of the element in the matter ablated by the spark. Thus, according to the calibration dependence constructed using samples with a certified total element content, it is possible not only to determine the proportions of the dissolved and undissolved element, but also the dimensions of the individual inclusions. However, determination of the sizes is limited to a range of 1 – 20 µm. Moreover, only Al-containing inclusions can be determined quantitatively nowadays. Difficulties occur both with elements hardly dissolved in steels (O, Ca, Mg, S), and with the elements which exhibit rather high content in the dissolved form (Si, Mn). It is also still impossible to determine carbides and nitrides in steels using C and N lines. The use of time-resolved spectrometry can reduce the detection limits for inclusions containing Si and, possibly, Mn. The use of the internal standard in determination of the inclusions can also lower the detection limits, but may distort the results. Substitution of photomultipliers by solid-state linear radiation detectors provided development of more reliable internal standard, based on the background value in the vicinity of the spectral line. Verification of the results is difficult in the lack of standard samples of composition of the inclusions. Future studies can expand the range of inclusions to be determined by this method.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2229
Author(s):  
Tomasz Merder ◽  
Jacek Pieprzyca ◽  
Marek Warzecha ◽  
Piotr Warzecha ◽  
Artur Hutny

Continuous casting is one of the steel production stages, during which the improvement in the metallurgical purity of steel can be additionally affected by removing nonmetallic inclusions (NMIs). This can be achieved by means of various types of flow controllers, installed in the working space of the tundish. The change in the steel flow structure, caused by those flow controllers, should lead to an intensification of NMIs removal from the liquid metal to the slag. Therefore, it is crucial to understand the behavior of nonmetallic inclusions during the flow of liquid steel through the tundish, and particularly during their distribution. The presented paper reports the results of the modeling studies of NMI distribution in liquid steel, flowing through the tundish. CFD modeling methods—using different models and computation variants—were employed in the study. The obtained CFD results were compared with the results of laboratory tests (using a tundish water model). The results of the performed investigations allow us to compare both methods of modeling; the investigated phenomena were microparticle distribution and mass microparticle concentration in the model fluid. The validation of the CFD results verified the analyzed computation variants. The aim of the research was to determine which numerical model is the best for describing the studied phenomenon. This will be used as the first phase of a larger research program which will provide for a comprehensive study of the distribution of NMIs flowing through tundish steel.


2020 ◽  
Vol 10 (1) ◽  
pp. 642-648
Author(s):  
Anna-Mari Wartiainen ◽  
Markus Harju ◽  
Satu Tamminen ◽  
Leena Määttä ◽  
Tuomas Alatarvas ◽  
...  

AbstractNon-metallic inclusions, especially large or clustered inclusions, in steel are usually harmful. Thus, the microscopic analysis of test specimens is an important part of the quality control. This steel purity analysis produces a large amount of individual inclusion information for each test specimen. The interpretation of the results is laborious and the comparison of larger product groups practically impossible. The purpose of this study was to develop an easy-to-use tool for automatic interpretation of the SEM analysis to differentiate clustered and large inclusions information from the manifold individual inclusion information. Because of the large variety of the potential users, the tool needs to be applicable for any steel grade and application, both for liquid and final product specimen, to analyse automatically steel specimen inclusions, especially inclusion clusters, based on the INCA Feature program produced data from SEM/EDS. The developed tool can be used to improve the controlling of the steel purity or for automatic production of new inclusion cluster features that can be utilised further in quality prediction models, for example.


2013 ◽  
Vol 347-350 ◽  
pp. 1171-1175 ◽  
Author(s):  
Bin Wang ◽  
Hong Mei Hu ◽  
Cui Zhou

The transverse properties were inferior to the longitudinal properties for the existence of banded structure in 20G steel. In order to eliminate the banded structure and improve the transverse performance of 20G steel, different heat treatment processes were adopted. The results showed that conventional normalizing could reduce the banded structure and refine the grain sizes. When 20G was heated with 10°C/min heating rated and then held at 920°C for 2h, the banded structure in the steel was almost eliminated and the microstructure was homogeneous with fine grain size, the strength increased by 14%. The non-metallic inclusion and carbide in the microstructure leaded to stress concentration and separation with the base metal. To some extent, heat treatment can improve the distribution and form of non-metallic inclusions.


2020 ◽  
Vol 844 ◽  
pp. 9-23
Author(s):  
Sergii Gerasin ◽  
Dorota Kalisz ◽  
Jerzy Iwanciw

The current work deals the phenomenon of non-metallic inclusions as a result of the addition of Yttrium as an alloying component. The order of introducing individual components determines its final content in steel. This problem was analyzed using the WYK_Stal program developed at AGH-UST. Individual cases were considered using the accepted thermodynamics models based on Wagner’s formalism. The study of Y2O3 and Y2S3 phase precipitation and the relationship between the addition of Y, Al, Ca, O and S in molten steel was studied using the thermodynamic models. Based on the simulation, the authors stated that, the introduction of aluminum as the final deoxidizer into the liquid steel before the yttrium, results in the formation of non-metallic oxide inclusions. The low oxygen content in the metal bath promotes the formation of yttrium sulphide. In the case of calcium dosing, it is reasonable that, the yttrium is introduced after this element, which limits the losses on the formation of the yttrium sulphide phase.


2019 ◽  
Vol 946 ◽  
pp. 47-52
Author(s):  
A.V. Ryabov

The paper presents theoretical and experimental studies of the formation processes of boron nitride, aluminium nitride, aluminium oxide and manganese sulphide inclusions in a free-cutting steel. Fact Sage software was used to model the behaviour of non-metallic inclusions. Formation temperatures and the amount of key inclusions in steel were calculated. Formation order of inclusions is as follows: aluminium oxide > boron nitride > manganese sulphide > aluminium nitride. The object of study was the A45AR grade steel in 1.1–1.2 kg ingots. It was melted in an induction furnace, and aluminium, nitrided ferrosilicon and ferroboron were added after deoxidation before tapping. Quality estimation included chemical composition, macro-and microstructure, the character and shape of non-metallic inclusions. The finished metal contained fine and uniformly distributed inclusions of boron nitride. Qualitative and quantitative analysis of boron nitrides distribution in metal matrix showed that they were present both as individual and complex compounds, mostly of spherical shape. The size of BN inclusions varied from 0.18 to 6.52 μm. The amount of boron added to steel did not affect the size of MnS non-metallic inclusions.


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