A NOVEL, SCALABLE PRODUCTION OF MULTIFUNCTIONAL NANOCOMPOSITE POLYMER FILAMENTS FOR ADDITIVE MANUFACTURING

2021 ◽  
Author(s):  
MIA CARROLA ◽  
AMIR ASADI
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Carbon Nanotubes ◽  
Additive Manufacturing ◽  
Aqueous Suspension ◽  
Manufacturing Method ◽  
Nanocomposite Polymer ◽  
Water As Solvent ◽  
Materials Used ◽  
Scalable Production

Though a revolutionary process, additive manufacturing (AM) has left more to be desired from printed parts, specifically, improved interlayer strength and minimal defects such as porosity. To overcome these common issues, nanocomposites have become one of the most popular materials used in AM, with various nanoparticles used to achieve a variety of characteristics. The use of these technologies together allows for both to synergistically enhance the final printed parts by improving the process and products simultaneously. Here, we introduce a novel, scalable technique to coat ABS pellets with cellulose nanocrystal (CNC) bonded carbon nanotubes (CNT), to improve the adhesion between layers as well as the mechanical properties of printed parts. An aqueous suspension of CNT-CNC is used to coat ABS pellets before they are dried and extruded into filament for printing. The filament produced using this manufacturing method showed an increase in tensile and interlayer strength as well as improved thermal conductivity. This process uses water as solvent and pristine nanoparticles without the need for any functionalization or surfactants, promoting its scalability. This process has the potential to be used with various polymers and nanoparticles, which allows the materials to be specifically tailored to the end application, (i.e. strength, conductivity, antibacterial, etc.). These nanocomposite filaments have the potential to revolutionize the way that additive manufacturing is utilized in a variety of industries.

scholarly journals Mechanical properties comparison of Ti6Al4V produced by different technologies under static load conditions

2019 ◽  
Vol 290 ◽  
pp. 08010
Author(s):  
Karolina Karolewska ◽  
Bogdan Ligaj
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Selective Laser Sintering ◽  
Laser Sintering ◽  
Ti6al4v Alloy ◽  
Direct Metal Laser Sintering ◽  
Static Tests ◽  
Rolling Method ◽  
Manufacturing Techniques ◽  
Materials Used

The most commonly used technology among the additive manufacturing is Direct Metal Laser Sintering (DMLS). This process is based on selective laser sintering (SLS). The method gained its popularity due to the possibility of producing metal parts of any geometry, which would be difficult or impossible to obtain by the use of conventional manufacturing techniques. Materials used in the elements manufacturing process are: titanium alloys (e.g. Ti6Al4V), aluminium alloy AlSi10Mg, etc. Elements printed from Ti6Al4V titanium alloy find their application in many industries. Details produced by additive technology are often used in medicine as skeletal, and dental implants. Another example of the DMLS elements use is the aerospace industry. In this area, the additive manufacturing technology produces, i.a. parts of turbines. In addition to the aerospace and medical industries, DMLS technology is also used in motorsport for exhaust pipes or the gearbox parts. The research objects are samples for static tests. These samples were made of Ti6Al4V alloy by the DMLS method and the rolling method from a drawn rod. The aim of the paper is the mechanical properties comparative analysis of the Ti6Al4V alloy produced by the DMLS method under static loading conditions and microstructure analysis of this material.

Thermal Conductivity Measurement for Carbon-Nanotube Suspensions with 3ω Method

2009 ◽  
Vol 60-61 ◽  
pp. 394-398 ◽  
Author(s):  
Gen Sheng Wu ◽  
Jue Kuan Yang ◽  
Shu Lin Ge ◽  
Yu Juan Wang ◽  
Min Hua Chen ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Carbon Nanotubes ◽  
Volume Fraction ◽  
Aqueous Suspension ◽  
Conductivity Measurement ◽  
3Ω Method ◽  
Conductivity Enhancement ◽  
Multi Walled Carbon Nanotubes ◽  
The Stability ◽  
Walled Carbon Nanotubes

The stable and homogeneneous aqueous suspension of carbon nanotubes was prepared in this study. The stability of the nanofluids was improved greatly due to the use of a new dispersant, humic acid. The thermal conductivity of the aqueous suspension was measured with the 3ω method. The experimental results showed that the thermal conductivity of the suspensions increases with the temperature and also is nearly proportional to the loading of the nanoparticles. The thermal conductivity enhancement of single-walled carbon nanotubes (SWNTs) suspensions is better than that of the multi-walled carbon nanotubes (MWNTs) suspensions. Especially for a volume fraction of 0.3846% SWNTs, the thermal conductivity is enhanced by 40.5%. Furthermore, the results at 30°C match well with Jang and Choi’s model.

Thermal Properties and Fire Performance of Woven Glass Fibre Reinforced Nylon 6 Nano-Composites with Carbon Nanotubes

2008 ◽  
Vol 32 ◽  
pp. 9-12
Author(s):  
Shirley Zhiqi Shen ◽  
Stuart Bateman ◽  
Qiang Yuan ◽  
Mel Dell'Olio ◽  
Januar Gotama ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Carbon Nanotubes ◽  
Thermal Properties ◽  
Ignition Time ◽  
Nylon 6 ◽  
Nano Composites ◽  
Fire Performance ◽  
Thermal Stabilities ◽  
Glass Fibre Reinforced

This paper presents the effects of incorporating carbon nanotubes (CNT) into nylon 6 on thermal properties and fire performance of woven glass reinforced CNT/nylon 6 nanocomposite laminates. Incorporation of CNT in nylon 6 improved the thermal stabilities, thermal conductivity and fire performance of laminates without compromising their mechanical properties. The thermal conductivity of laminates with 2 wt% CNT increased up to 42% compared to that without CNT. The ignition time and peak HRR time was delayed approx. 31% and 118%, respectively, in laminates with 4 wt% CNT in nylon 6 over that without CNT.

scholarly journals Manufacturing methods for medical artificial prostheses– a review

2017 ◽  
Vol 13 (4-2) ◽  
pp. 464-469 ◽  
Author(s):  
Rosdayanti Fua-Nizan ◽  
Ahmad Majdi Abdul Rani ◽  
Mohamad Yazid Din
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Material Design ◽  
Incremental Sheet Forming ◽  
Numerical Control ◽  
Process Efficiency ◽  
Manufacturing Method ◽  
Direct Fabrication ◽  
Manufacturing Methods ◽  
Selection Of

The main objective of this paper is to review the manufacturing methods that can be used for fabricating medical prostheses. The medical prostheses have different functions and applications. Selection of manufacturing method is made based on the material, design, and mechanical properties of the prostheses.  The conventional manufacturing methods that had been applied for manufacturing prostheses are machining, incremental sheet forming and investment casting. The combination of computer numerical control and additive manufacturing has been able to improve the process efficiency of these methods. However, direct fabrication by additive manufacturing has been able to replace the conventional method with better process efficiency and product accuracy. 

scholarly journals Carbon-Based Polymer Nanocomposites for High-Performance Applications

Polymers ◽  
2020 ◽  
Vol 12 (4) ◽  
pp. 872 ◽  
Author(s):  
Ana Maria Díez-Pascual
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Carbon Nanotubes ◽  
Polymer Nanocomposites ◽  
Scientific Community ◽  
High Performance ◽  
Large Specific Surface Area ◽  
Carbon Allotropes ◽  
Carbon Based Nanomaterials ◽  
Carbon Based

Carbon-based nanomaterials such as carbon nanotubes, graphene and its derivatives, nanodiamond, fullerenes, and other nanosized carbon allotropes have recently attracted a lot of attention among the scientific community due to their enormous potential for a wide number of applications arising from their large specific surface area, high electrical and thermal conductivity, and good mechanical properties [...]

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