Biofilm Formation and Bio Corrosion of Carbon Steel in Diesel-Biodiesel Storage Tank

2021 ◽  
Vol 18 (1) ◽  
pp. 45-55
Author(s):  
Aida Nur Ramadhani ◽  
Ardiyan Harimawan ◽  
Hary Devianto
Keyword(s):  
Carbon Steel ◽  
Metal Surface ◽  
Bacillus Megaterium ◽  
Biofilm Formation ◽  
Storage Tank ◽  
Control Medium ◽  
Corrosion Rates ◽  
Immersion Medium ◽  
Blended Fuel ◽  
Blended Fuels

Biodiesel is potential to blend with petroleum diesel as an alternative blended fuel. Biodiesel is usually stored in carbon steel storage tank which easily corroded by microorganisms. Microorganisms can use blended fuels as carbon source and water from biodiesel which is hygroscopic for growth and metabolism. Thus, degradation of fuel may occur and lead to biocorrosion by microorganisms such as Bacillus megaterium. This research was conducted to determine the effect of biodiesel concentration of blended fuel on biofilm formation and biocorrosion by Bacillus megaterium. The experiments were carried out by immersing carbon steel specimens in immersion medium for 21 days with variation of biodiesel concentration (B0, B20, B30, and B100). Biofilms that form on the metal surface cause areas with non-uniform oxygen concentrations and form anodic/cathodic conditions, raised to potential differences and biocorrosion occurred. The average corrosion rates were 0,035 ± 0,03; 0,533 ± 0,33; 0,642 ± 0,28; 0,109 ± 0,04 mm/year achieved by B0, B20, B30 and B100 respectively. These rates increased when compared to the control medium. Microorganism activity also caused damage to the metal surface by forming pitting corrosion on B30 and B100.

scholarly journals Water content effect on biofilm formation and bio-corrosion process in biodiesel-diesel storage tank

2018 ◽  
Vol 7 (4) ◽  
pp. 2009
Author(s):  
Aida Nur Ramadhani ◽  
Ardiyan Harimawan ◽  
Hary Devianto
Keyword(s):  
Carbon Steel ◽  
Water Content ◽  
Bacillus Megaterium ◽  
Biofilm Formation ◽  
Storage Tank ◽  
Iron Phosphate ◽  
Inhibitory Effect ◽  
Corrosion Process ◽  
Content Variation ◽  
Biodegradation Efficiency

This study focused in the effect of water content on biofilm and bio-corrosion, and knowing its influence on biodiesel-diesel blends’ quality. Biodiesel is hygroscopic and less stable, makes this fuel needs more attention in storing. Fuel is usually stored in a storage tank of carbon steel which easily corroded by microorganisms, such as Bacillus megaterium. Corrosion occurs because microorganisms use fuel as nutrients and water content in hygroscopic biodiesel supports to grow and metabolize. Experiments were carried out by immersing carbon steel in medium 30% biodiesel (B30) for 21 days with water content variation of 0%, 5%, and 10% volume. The number of colonies in biofilms increased up to 1,3 times in a 10% water content. A uniform biofilm provides an inhibitory effect on corrosion per time, also layer of iron phosphate formed on water content variation, so the highest 0.642 ± 0.28 mm/year on 0% water content. Fe2O3, Fe3O4, and FeOOH are the corrosion product by Bacillus megaterium. The highest biodegradation efficiency achieved by variation water content both 5% and 10% were 68.5% and 67.23%, and then followed by no water content at 60.40%.  

scholarly journals Effect of Bacillus megaterium Biofilm and its Metabolites at Various Concentration Biodiesel on the Corrosion of Carbon Steel Storage Tank

2021 ◽  
Vol 12 (4) ◽  
pp. 5698-5708
Keyword(s):  
Carbon Steel ◽  
Corrosion Rate ◽  
Bacillus Megaterium ◽  
Storage Tank ◽  
Diesel Oil ◽  
Corrosion Process ◽  
Gravimetric Analysis ◽  
Storage Tanks ◽  
Acid Metabolites ◽  
Metabolites Production

Microorganisms in biodiesel storage tanks may generate bio-corrosion due to their hygroscopic and susceptible fuel degradation. The organisms, including Bacillus megaterium present in the hydrocarbons, resulted from the EPS and metabolites processes that subsequently control the corrosion process of the tank. This present study examined the effect of biodiesel concentration on microbial activity through TPC analyzing growth for B. megaterium. Furthermore, this study investigated EPS formation and acid metabolites production by B. megaterium based on SEM observations and acidimetric titration. Meanwhile, this study investigated the microorganism-induced corrosion impact based on gravimetric analysis. The results explained a higher biodiesel concentration in diesel oil promoted an increase in the growth of B. megaterium and the corrosion rate. Conversely, the acid metabolites produced from bacteria under the biofilm did not significantly increase the corrosion rate. Corrosion products resulting from the B. megaterium activity on the surface of the steel included Iron (II, III) oxide (Fe2O3 and Fe3O4). The formation of oxide and pitting may control the strength of the surface tank in the course of biofuel storage, which may lead to the failure of the material.

scholarly journals Determination of Constraint-Modified J-R Curves for Carbon Steel Storage Tanks

2002 ◽  
Author(s):  
P.-S. Lam ◽  
Y. J. Chao ◽  
X.-K. Zhu ◽  
Y. Kim ◽  
R. L. Sindelar
Keyword(s):  
Carbon Steel ◽  
Test Data ◽  
Storage Tank ◽  
Closed Form Solution ◽  
Crack Tip ◽  
Form Solution ◽  
Fracture Parameter ◽  
Element Analysis ◽  
Crack Tip Constraint ◽  
Senb Specimen

Mechanical testing of A285 carbon steel, a storage tank material, was performed to develop fracture properties based on the constraint theory of fracture mechanics. A series of single edge-notched bend (SENB) specimen designs with various levels of crack tip constraint were used. The variation of crack tip constraint was achieved by changing the ratio of the initial crack length to the specimen depth. The test data show that the J-R curves are specimen-design-dependent, which is known as the constraint effect. A two-parameter fracture methodology is adopted to construct a constraint-modified J-R curve, which is a function of the constraint parameter, A2, while J remains the loading parameter. This additional fracture parameter is derived from a closed form solution and can be extracted from the finite element analysis for a specific crack configuration. Using this set of SENB test data, a mathematical expression representing a family of the J-R curves for A285 carbon steel can be developed. It is shown that the predicted J-R curves match well with the SENB data over an extensive amount of crack growth. In addition, this expression is used to predict the J-R curve of a compact tension specimen (CT), and reasonable agreement to the actual test data is achieved. To demonstrate its application in a flaw stability evaluation, a generic A285 storage tank with a postulated axial flaw is used. For a flaw length of 10% of the tank height, the predicted J-R curve is found to be similar to that for a SENB specimen with a short notch, which is in a state of low constraint. This implies that the use of a J-R curve from the ASTM (American Society for Testing and Materials) standard designs, which typically are high constraint specimens, may be overly conservative for analysis of fracture resistance of large structures.

The Corrosion of Carbon Steel and Stainless Steel in Simulated Geothermal Media

1985 ◽  
Vol 38 (8) ◽  
pp. 1133 ◽  
Author(s):  
BG Pound ◽  
MH Abdurrahman ◽  
MP Glucina ◽  
GA Wright ◽  
RM Sharp
Keyword(s):  
Carbon Steel ◽  
Corrosion Rate ◽  
Stainless Steels ◽  
Polarization Resistance ◽  
Iron Sulfide ◽  
Low Carbon Steel ◽  
Passive Films ◽  
Low Carbon ◽  
Corrosion Rates ◽  
Good Agreement

The corrosion rates of low-carbon steel, and 304, 316 and 410/420 stainless steels in simulated geothermal media containing hydrogen sulfide have been measured by means of the polarization resistance technique. Good agreement was found between weight-loss and polarization resistance measurements of the corrosion rate for all the metals tested. Carbon steel formed a non-adherent film of mackinawite (Fe1 + xS). The lack of protection afforded to the steel by the film resulted in an approximately constant corrosion rate. The stainless steels also exhibited corrosion rates that were independent of time. However, the 410 and 420 alloys formed an adherent film consisting mainly of troilite ( FeS ) which provided only limited passivity. In contrast, the 304 and 316 alloys appeared to be essentially protected by a passive film which did not seem to involve an iron sulfide phase. However, all the stainless steels, particularly the 410 and 420 alloys, showed pitting, which indicated that some breakdown of the passive films occurred.

scholarly journals Biofilm-FormingStaphylococcus epidermidisExpressing Vancomycin Resistance Early after Adhesion to a Metal Surface

2015 ◽  
Vol 2015 ◽  
pp. 1-8 ◽  
Author(s):  
Toshiyuki Sakimura ◽  
Shiro Kajiyama ◽  
Shinji Adachi ◽  
Ko Chiba ◽  
Akihiko Yonekura ◽  
...  
Keyword(s):  
Metal Surface ◽  
Staphylococcus Epidermidis ◽  
Biofilm Formation ◽  
Bacterial Count ◽  
Fluorescence Staining ◽  
Biofilm Growth ◽  
Before And After ◽  
Viable Bacteria ◽  
Coverage Rates ◽  
Resistance Expression

We investigated biofilm formation and time of vancomycin (VCM) resistance expression after adhesion to a metal surface inStaphylococcus epidermidis. Biofilm-formingStaphylococcus epidermidiswith a VCM MIC of 1 μg/mL was used. The bacteria were made to adhere to a stainless steel washer and treated with VCM at different times and concentrations. VCM was administered 0, 2, 4, and 8 hours after adhesion. The amount of biofilm formed was evaluated based on the biofilm coverage rates (BCRs) before and after VCM administration, bacterial viability in biofilm was visually observed using the fluorescence staining method, and the viable bacterial count in biofilm was measured. The VCM concentration required to decrease BCR significantly compared with that of VCM-untreated bacteria was 4 μg/mL, even in the 0 hr group. In the 4 and 8 hr groups, VCM could not inhibit biofilm growth even at 1,024 μg/mL. In the 8 hr group, viable bacteria remained in biofilm at a count of 104CFU even at a high VCM concentration (1,024 μg/mL). It was suggested that biofilm-formingStaphylococcus epidermidisexpresses resistance to VCM early after adhesion to a metal surface. Resistance increased over time after adhesion as the biofilm formed, and strong resistance was expressed 4–8 hours after adhesion.

scholarly journals The effect of volatile organic acids and CO2 on the corrosion rate of carbon steel from a Top-of-Line-Corrosion (TLC) perspective

2021 ◽  
Vol 1201 (1) ◽  
pp. 012079
Author(s):  
S B Gjertsen ◽  
A Palencsar ◽  
M Seiersten ◽  
T H Hemmingsen
Keyword(s):  
Carbon Steel ◽  
Corrosion Rate ◽  
Organic Acid ◽  
Carbonic Acid ◽  
Acid Corrosion ◽  
Iron Concentration ◽  
Critical Factor ◽  
Steel Corrosion ◽  
Carbon Steels ◽  
Corrosion Rates

Abstract Models for predicting top-of-line corrosion (TLC) rates on carbon steels are important tools for cost-effectively designing and operating natural gas transportation pipelines. The work presented in this paper is aimed to investigate how the corrosion rates on carbon steel is affected by acids typically present in the transported pipeline fluids. This investigation may contribute to the development of improved models. In a series of experiments, the corrosion rate differences for pure CO2 (carbonic acid) corrosion and pure organic acid corrosion (acetic acid and formic acid) on X65 carbon steel were investigated at starting pH values; 4.5, 5.3, or 6.3. The experiments were conducted in deaerated low-salinity aqueous solutions at atmospheric pressure and temperature of 65 °C. The corrosion rates were evaluated from linear polarization resistance data as well as mass loss and released iron concentration. A correlation between lower pH values and increased corrosion rates was found for the organic acid experiments. However, the pH was not the most critical factor for the rates of carbon steel corrosion in these experiments. The experimental results showed that the type of acid species involved and the concentration of the undissociated acid in the solution influenced the corrosion rates considerably.

scholarly journals Corrosion Behavior of Copper and Carbon Steel in Acidic Media

2014 ◽  
Vol 11 (4) ◽  
pp. 1577-1582
Author(s):  
Baghdad Science Journal
Keyword(s):  
Carbon Steel ◽  
Hydrochloric Acid ◽  
Sulphuric Acid ◽  
Corrosion Behavior ◽  
Effect Of Temperature ◽  
Acidic Media ◽  
Corrosion Rates ◽  
Weight Loss Method ◽  
Acid Environment ◽  
Loss Method

The corrosion behavior of copper and carbon steel in 1M concentration of hydrochloric acid (HCl) and sulphuric acid (H2SO4) has been studied. The corrosion inhibition of copper and carbon steel in 1M concentration of hydrochloric acid (HCl) and sulphuric acid (H2SO4) by Ciprofloxacin has been investigated. Specimens were exposed in the acidic media for 7 hours and corrosion rates evaluated by using the weight loss method. The effect of temperature (from 283 ºK to 333 ºK), pH (from 1to 6), inhibitor concentration (10-4 to 10-2) has been studied. It was observed that sulphuric acid environment was most corrosive to the metals because of its oxidizing nature, followed by hydrochloric acid. The rate of metal dissolution increased with increasing exposure time. Corrosion rates of carbon steel in the acidic media found to be higher.

Corrosion Behavior of Al-Si-Cr-Cu Bearing Low Carbon Steel in A Cyclic Dry/Wet Laboratory Test

2009 ◽  
Vol 79-82 ◽  
pp. 1017-1020 ◽  
Author(s):  
Hui Shu Zhang ◽  
Dong Ping Zhan ◽  
Song Lian Bai ◽  
Zhou Hua Jiang
Keyword(s):  
Carbon Steel ◽  
Electrochemical Impedance ◽  
Low Carbon Steel ◽  
Optical Microscope ◽  
Low Carbon ◽  
Rust Layer ◽  
Electrochemical Behaviors ◽  
Corrosion Rates ◽  
The Matrix ◽  
Corrosion Behaviors

The corrosion behaviors of Al-Si-Cr-Cu bearing low carbon steel and a reference steel Q235 were tested in a cyclic dry/wet environment containing 0.01mol/L NaHSO3 in laboratory. Rust layers were observed by optical microscope (OM), scanning electron microscopy (SEM) and XRD. The electrochemical behaviors of the steels were studied on the polarization curves and electrochemical impedance spectroscopy (EIS). The results indicate that after 120h corrosion test, the annual corrosion rates of the designed steels reduce 42 % than Q235 at least. The corrosion products are generally iron oxyhydroxides and oxides such as FeOOH, γ-FeOOH, α-FeOOH, γ-Fe2O3, Fe3O4. The α-FeOOH possesses good stabilization mainly exits and can improve the corrosion resistance. There are the enrichments of Cu, Cr, Si and Al in the rust layer close to the matrix, which make the rust layer be more compact and protected. The corrosion currents of the two designed steels are lower than that of Q235, the corrosion potentials are higher than that of Q235 after Tafel fitting. The rust layer impedances of the designed steels are higher than that of Q235.

A Laboratory Corrosion Inhibition Study of Carbon Steel Using 2-Mercaptobenzothiazole (MBT) under Post-combustion CO2 Capture Conditions

CORROSION ◽  
10.5006/3663 ◽  
2021 ◽  
Author(s):  
Wei Li ◽  
James Landon ◽  
Dali Qian ◽  
Kunlei Liu
Keyword(s):  
Carbon Steel ◽  
Corrosion Inhibition ◽  
Co2 Capture ◽  
Carbon Steels ◽  
Inhibition Mechanism ◽  
Low Carbon ◽  
Inhibition Study ◽  
Corrosion Rates ◽  
Organic Corrosion Inhibitor ◽  
Carbon Dioxide Co2

Corrosion mitigation is an important aspect of amine-based post-combustion carbon dioxide (CO2) capture operations due to the desire to use less expensive but corrosion-vulnerable materials such as low carbon steels in the construction of a capture system. In this study, the corrosion behavior of A106 (grade B) carbon steel with an in-house proprietary amine-based solvent was investigated in a laboratory environment at 80 °C using an organic corrosion inhibitor, 2 Mercaptobenzothiazole (MBT). The corrosion inhibition mechanism was interpreted by electrochemical methods and surface analyses. The results revealed that the corrosion rates of carbon steel were significantly retarded using MBT. The critical inhibitor concentration was determined to be lie between 10 to 50 ppm under the tested conditions.

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