scholarly journals Effect of Milling Time on Microstructure and Properties of AA6061/MWCNTS Composite Powders / Wpływ Czasu Mielenia Na Strukturę I Własności Proszk Ów Kompozytowyc H AA6061/MWCNTS

2015 ◽  
Vol 60 (4) ◽  
pp. 3029-3034 ◽  
Author(s):  
B. Tomiczek ◽  
L.A. Dobrzański ◽  
M. Macek
Keyword(s):  
Carbon Nanotubes ◽  
Mechanical Milling ◽  
Milling Time ◽  
Matrix Material ◽  
Milling Process ◽  
Planetary Mill ◽  
Composite Powders ◽  
Alloy Matrix ◽  
Uniform Dispersion ◽  
The Matrix

The main purpose of this work is to determine the effect of milling time on microstructure as well as technological properties of aluminium matrix nanocomposites reinforced with multi-walled carbon nanotubes (MWCNTs) using powder metallurgy techniques, including mechanical alloying. The main problem of the study is the agglomeration and uneven distribution of carbon nanotubes in the matrix material and interface reactivity also. In order to reach uniform dispersion of carbon nanotubes in aluminium alloy matrix, 5÷20 h of mechanical milling in the planetary mill was used. It was found that the mechanical milling process has a strong influence on the characteristics of powders, by changing the globular morphology of as-received powder during mechanical milling process to flattened one, due to particle plastic deformation followed by cold welding and fracturing of deformed and hardened enough particles, which allows to obtain equiaxial particles again. The obtained composites are characterised by the structure of evenly distributed, disperse reinforcing particles in fine grain matrix of AA6061, facilitate the obtainment of higher values of mechanical properties, compared to the initial alloy. On the basis of micro-hardness, analysis has found that a small addition of carbon nanotubes increases nanocomposite hardness.

Densification Study of Cu-Al-SiC Composite Powders Prepared by Mechanical Milling

2014 ◽  
Vol 793 ◽  
pp. 37-44
Author(s):  
C.A. León-Patiño ◽  
D. Ramírez-Vinasco ◽  
E.A. Aguilar-Reyes
Keyword(s):  
Milling Time ◽  
Maximum Load ◽  
High Energy ◽  
Milling Process ◽  
Homogeneous Distribution ◽  
Composite Powders ◽  
Coarse Aggregates ◽  
High Energy Milling ◽  
Compaction Behavior ◽  
The Matrix

This work involves the preparation of Cu-Al-SiC composite powders by a high-energy milling process and the study of their densification behavior by cold compaction. The goal of the milling process is to get embedded the ceramic particles in the metal matrix to enhance the distribution of the metal and ceramic phases in the compacts, an important condition to derive in isotropic properties of consolidated materials. For comparison purposes, compressibility tests of a Cu-5Al matrix prepared by high-energy milling were performed; while additions of 1, 5 and 10 vol.% SiC were added to the matrix. It was found that the high-energy milling process leads to Cu-Al-SiC composite powders with a homogeneous distribution of the reinforcement in the matrix. Compressibility essays showed that densification of the powders decreased with SiC content; a densification of 73.7% was obtained for composites with 10% SiC compared to 76.0% for samples with 1% SiC at the maximum load applied. Milling time reduced the plastic deformation capacity of the matrix leading to fracture of the cold welded aggregates; the fracture process was accelerated by the addition of the hard reinforcement particles. Thus, morphology of the powders changed from laminar, to fine fragments and coarse aggregates, affecting the compaction behavior.

Development of Biodegradable Mg-Ti Alloy Synthesized Using Mechanical Alloying

2016 ◽  
Vol 1133 ◽  
pp. 75-79 ◽  
Author(s):  
Emee Marina Salleh ◽  
Sivakumar Ramakrishnan ◽  
Zuhailawati Hussain
Keyword(s):  
Mechanical Alloying ◽  
Milling Time ◽  
Milled Powder ◽  
Milling Process ◽  
Planetary Mill ◽  
Ti Alloy ◽  
X Ray Diffraction ◽  
Argon Flow ◽  
Diffraction Patterns ◽  
Ti Powder

The aim of this work was to study the effect of milling time on binary magnesium-titanium (Mg-Ti) alloy synthesized by mechanical alloying. A powder mixture of Mg and Ti with the composition of Mg-15wt%Ti was milled in a planetary mill under argon atmosphere using a stainless steel container and balls. Milling process was carried out at 400 rpm for various milling time of 2, 5, 10, 15 and 30 hours. 3% n-heptane solution was added prior to milling process to avoid excessive cold welding of the powder. Then, as-milled powder was compacted under 400 MPa and sintered in a tube furnace at 500 °C in argon flow. The refinement analysis of the x-ray diffraction patterns shows the presence of Mg-Ti solid solution when Mg-Ti powder was mechanically milled for 15 hours and further. Enhancements of Mg-Ti phase formation with a reduction in Mg crystallite size were observed with the increase in milling time. A prolonged milling time has increased the density and hardness of the sintered Mg-Ti alloy.

Development of Ni/h-BN Self-Lubricating Composite Powder by High-Energy Ball Milling

2016 ◽  
Vol 869 ◽  
pp. 277-282
Author(s):  
Moisés Luiz Parucker ◽  
César Edil da Costa ◽  
Viviane Lilian Soethe
Keyword(s):  
Ball Milling ◽  
Milling Time ◽  
Solid Lubricants ◽  
High Energy ◽  
High Energy Ball Milling ◽  
Second Phase ◽  
Average Particle ◽  
Composite Powders ◽  
The Matrix ◽  
Energy Ball

Solid lubricants have had good acceptance when used in problem areas where the conventional lubricants cannot be applied: under extreme temperatures, high charges and in chemically reactive environments. In case of materials manufactured by powder metallurgy, particles of solid lubricants powders can be easily incorporated to the matrix volume at the mixing stage. In operation, this kind of material provides a thin layer of lubricant that prevents direct contact between the surfaces. The present study aimed at incorporating particles of second phase lubricant (h-BN) into a matrix of nickel by high-energy ball milling in order to obtain a self-lubricating composite with homogeneous phase distribution of lubricant in the matrix. Mixtures with 10 vol.% of h-BN varying the milling time of 5, 10, 15 and 20 hours and their relationship ball/powder of 20:1 were performed. The effect of milling time on the morphology and microstructure of the powders was studied by X-ray diffraction, SEM and EDS. The composite powders showed reduction in average particle size with increasing milling time and the milling higher than 5 hours resulted in equiaxial particles and the formation of nickel boride.

Enhancement of Mechanical Properties by Reinforcing Magnesium With Ni-Coated Carbon Nanotubes

2010 ◽  
Author(s):  
M. H. Nai ◽  
C. S. Goh ◽  
S. M. L. Nai ◽  
J. Wei ◽  
M. Gupta
Keyword(s):  
Carbon Nanotubes ◽  
Load Transfer ◽  
Matrix Material ◽  
Strength Based ◽  
The Matrix ◽  
Rapid Sintering ◽  
Reinforcing Material ◽  
Coated Carbon ◽  
Strength And Ductility ◽  
Walled Cnts

In this study, carbon nanotubes (CNTs) are coated with nickel (Ni) to improve the wettability of the CNT surface and metal matrix, and allow an effective load transfer from the matrix to nanotubes. Pure magnesium is used as the matrix material and different weight percentages of Ni-coated multi-walled CNTs are incorporated as the reinforcing material. The nanocomposite materials are synthesized using the powder metallurgy route followed by microwave assisted rapid sintering. Mechanical property characterizations reveal an improvement of 0.2% yield strength, ultimate tensile strength and ductility with the addition of Ni-CNTs. As such, Ni-coated CNTs can be used as a reinforcement in magnesium to improve the formability of the material for light-weight, strength-based applications.

Physical and Mechanical Properties of Composites with Aluminum Alloy Matrix Designed for Metal Forming

2013 ◽  
Vol 212 ◽  
pp. 59-62 ◽  
Author(s):  
Jerzy Myalski ◽  
Jakub Wieczorek ◽  
Adam Płachta
Keyword(s):  
Mechanical Properties ◽  
Metal Forming ◽  
Matrix Material ◽  
Physical And Mechanical Properties ◽  
Mechanical Mixing ◽  
Alloy Matrix ◽  
Segregation Process ◽  
The Matrix ◽  
Glass Carbon ◽  
Properties Of Composites

The change of matrix and usage of the aluminum alloys designed for the metal forming in making the composite suspension allows to extend the processing possibility of this type of materials. The possibility of the metal forming of the composites obtained by mechanical mixing will extend the range of composite materials usage. Applying of the metal forming e.g. matrix forging, embossing, pressing or rolling, will allow to remove the incoherence of the structure created while casting and removing casting failures. In order to avoid the appearance of the casting failures the homogenization conditions need to be changed. Inserting the particles into the matrix influences on the shortening of the composite solidification. The type of the applied particles influenced the sedimentation process and reinforcement agglomeration in the structure of the composite. Opposite to the composites reinforced with one-phase particles applying the fasess mixture (glassy carbon and silicon carbide) triggered significant limitation in the segregation process while casting solidification. Inserting the particles into the AW-AlCu2SiMn matrix lowers the mechanical properties tension and impact value strength. The most beneficial mechanical properties were gained in case of heterofasess composites reinforced with the particle mixture of SiC and glass carbon. The chemical composition of the matrix material (AW-AlCu2SiMn) allows to increase additionally mechanical characteristics by the precipitation hardening reached through heat casting forming.

scholarly journals Effect of Reactive SPS on the Microstructure and Properties of a Dual-Phase Ni-Al Intermetallic Compound and Ni-Al-TiB2 Composite

Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5668
Author(s):  
Paweł Hyjek ◽  
Iwona Sulima ◽  
Piotr Malczewski ◽  
Krzysztof Bryła ◽  
Lucyna Jaworska
Keyword(s):  
Intermetallic Compound ◽  
Tribological Properties ◽  
Matrix Material ◽  
Dual Phase ◽  
Compression Tests ◽  
Two Phase ◽  
Alloy Matrix ◽  
Plastic Properties ◽  
Mechanical And Tribological Properties ◽  
The Matrix

As part of the tests, a two-phase NiAl/Ni3Al alloy and a composite based on this alloy with 4 vol% addition of TiB2 were produced by the reactive FAST/SPS (Field Assisted Sintering Technology/Spark Plasma Sintering) sintering method. The sintering process was carried out at 1273 K for 30 s under an argon atmosphere. The effect of reactive SPS on the density, microstructure, and mechanical and tribological properties of a dual-phase Ni-Al intermetallic compound and Ni-Al-TiB2 composite was investigated. Products obtained were characterized by a high degree of sintering (over 99% of the theoretical density). The microstructure of sinters was characterized by a large diversity, mainly in regard to the structure of the dual-phase alloy (matrix). Compression tests showed satisfactory plastic properties of the manufactured materials, especially at high temperature (1073 K). For both materials at room temperature, the compressive strength was over 3 GPa. The stress–strain curves were observed to assume a different course for the matrix material and composite material, including differences in the maximum plastic flow stress depending on the test temperature. The brittle-to-ductile transition temperature was determined to be above 873 K. The research has revealed differences in the physical, mechanical and tribological properties of the produced sinters. However, the differences favourable for the composite were mostly the result of the addition of TiB2 ceramic particles uniformly distributed on grain boundaries.

Prediction of the influence of processing parameters on synthesis of Al2024-B4C composite powders in a planetary mill using an artificial neural network

2014 ◽  
Vol 21 (3) ◽  
pp. 411-420 ◽  
Author(s):  
Temel Varol ◽  
Aykut Canakci ◽  
Sukru Ozsahin
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Particle Size ◽  
Milling Time ◽  
Planetary Mill ◽  
Reinforcement Ratio ◽  
Percentage Error ◽  
Composite Powders ◽  
Neural Network Approach ◽  
Artificial Neural

AbstractIn this study, an artificial neural network approach was employed to predict the effect of B4C size, B4C content, and milling time on the particle size and particle hardness of Al2024-B4C composite powders. Al2024-B4C powder mixtures with various reinforcement weight percentages (5%, 10%, and 20% B4C), reinforcement size (49 and 5 μm), and milling times (0–10 h) were prepared by mechanical alloying process. The properties of the composite powders were analyzed using a laser particle size analyzer for the particle size and a microhardness tester for the powder microhardness. The three input parameters in the proposed artificial neural network (ANN) were the reinforcement size, reinforcement ratio, and milling time. Particle size and particle hardness of the composite powders were the outputs obtained from the proposed ANN. The mean absolute percentage error for the predicted values did not exceed 4.289% for the best prediction model. This model can be used for predicting properties of Al2024-B4C composite powders produced with different reinforcement size, reinforcement ratio, and milling times.

Component of Cu/n-SiO2 Composite Particles by Mechanical Milling

2011 ◽  
Vol 299-300 ◽  
pp. 1320-1323
Author(s):  
Jian Hua Du ◽  
Xiao Hui Zheng ◽  
Xiao Ying Zhu
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Mechanical Milling ◽  
Milling Time ◽  
Composite Particles ◽  
Composite Powders ◽  
X Ray ◽  
Scanning Electron

Copper based composite powders with nano-SiO2 were prepared by mechanical milling technology. The effects of milling time on morphology and component of the composite particles were characterized by scanning electron microscopy (SEM) and energy disperse X-ray spectroscopy (EDS), respectively. Results showed that dendrite composite particles change to the flaky, and then to spherical ones with the milling time increasing. The n-SiO2 particles disperse more homogeneously in the composite particles with the milling time increasing.

Role of Halloysite Nanoparticles and Milling Time on the Synthesis of AA 6061 Aluminium Matrix Composites

2014 ◽  
Vol 939 ◽  
pp. 84-89 ◽  
Author(s):  
Leszek Adam Dobrzański ◽  
Błażej Tomiczek ◽  
Grzegorz Matula ◽  
Klaudiusz Gołombek
Keyword(s):  
Composite Materials ◽  
Mechanical Alloying ◽  
Aluminium Alloy ◽  
Matrix Material ◽  
High Energy ◽  
Halloysite Nanotubes ◽  
Composite Powders ◽  
Alloy Matrix ◽  
Reinforcing Particles ◽  
Aluminium Alloy Matrix

The aim of this work is to determine the effect of a reinforcing phase and manufacturing conditions on the structure and properties of newly developed nanostructural powders of composite materials with the aluminium alloy matrix reinforced with natural halloysite nanotubes. Composite materials were manufactured employing as a matrix the air atomized powders of AA 6061 aluminium alloy and as a reinforcement the halloysite nanotubes. Composite powders of aluminium alloy matrix reinforced with 5, 10 and 15 wt.% of halloysite nanotubes were fabricated by high-energy mechanical alloying using a planetary mill. Elaborated composite powders were characterized for their apparent density, microhardness, particle size distribution and microstructure. A structure of newly developed nanostructured composite materials reinforced with halloysite nanotubes prove that a mechanical alloying process allow to improve the arrangement of reinforcing particles in the matrix material. A homogenous structure with uniformly arranged reinforcing particles can be achieved by employing reinforcement with halloysite nanotubes if short time of mechanical alloying is maintained thus eliminating an issue of their agglomeration.

scholarly journals Microstructures and Mechanical Properties of Nanocrystalline AZ31 Magnesium Alloy Powders with Submicron TiB2 Additions Prepared by Mechanical Milling

Crystals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 550
Author(s):  
Haiping Zhou ◽  
Chengcai Zhang ◽  
Baokun Han ◽  
Jianfeng Qiu ◽  
Shengxue Qin ◽  
...  
Keyword(s):  
Magnesium Alloy ◽  
Mechanical Milling ◽  
Boundary Segregation ◽  
Milling Process ◽  
Az31 Magnesium Alloy ◽  
Micro Hardness ◽  
Submicron Scale ◽  
The Matrix ◽  
Xrd Patterns ◽  
Tib2 Particles

In this work, nanocrystalline AZ31 magnesium alloy powders, reinforced by submicron TiB2 particles, were prepared via mechanical milling. It was found that TiB2 particles stimulated the fracture and welding of AZ31/TiB2 powders, leading to the acceleration of the milling process. Meanwhile, the TiB2 particles were refined to submicron-scale size during the milling process, and their distribution was uniform in the Mg matrix. In addition, the matrix was significantly refined during the milling process, which was also accelerated by the TiB2 particles. The formation of grain boundary segregation layers also led to the weakened TiB2 peaks in the XRD patterns during the mechanical milling. The grain sizes of AZ31–2.5 wt % TiB2, AZ31–5 wt % TiB2 and AZ31–10 wt % TiB2 powders were refined to 53 nm, 37 nm and 23 nm, respectively, after milling for 110 h. Under the combined effect of the nanocrystalline matrix and the well-dispersed submicron TiB2 particles, the AZ31/TiB2 composites exhibited excellent micro-hardness. For the AZ31–10 wt % TiB2 composite, the micro-hardness was enhanced to 153 HV0.5.

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