Experimental Characterisation and Finite-element Simulations of a Thermoelectric Generator with Ceramic p-type Ca3Co4O9 and Metallic n-type Cu0.57Ni0.42Mn0.01 Legs

2019 ◽  
Vol 4 (2) ◽  
pp. 77-85 ◽  
Author(s):  
B. Geppert ◽  
D. Groeneveld ◽  
M. Bittner ◽  
A. Feldhoff
Keyword(s):  
Finite Element ◽  
Thermoelectric Generator ◽  
Input Parameter ◽  
Electrical Contact ◽  
Element Model ◽  
Simulation Tool ◽  
Active Materials ◽  
Element Simulation ◽  
Current Densities ◽  
P Type

Abstract This study presents the characterisation of a prototype thermoelectric generator including ceramic ${\rm{C}}{{\rm{a}}_{\rm{3}}}{\rm{C}}{{\rm{o}}_{\rm{4}}}{{\rm{O}}_{\rm{9}}}$ p-type and metallic ${\rm{C}}{{\rm{u}}_{{\rm{0}}{\rm{. 57}}}}{\rm{N}}{{\rm{i}}_{{\rm{0}}{\rm{. 42}}}}{\rm{M}}{{\rm{n}}_{{\rm{0}}{\rm{. 01}}}}$ n-type legs. The generator was constructed applying the conventional rigid chessboard design, which provides an electrical series connection of the thermoelectrically active materials in between of two electrical isolating cover plates made of alumina. Ag-epoxy resin was used for electric connectors which were directly bond to the thermoelectrically active materials. The generator was rebuild in the framework of a finite-element model to simulate the generator’s transport characteristics using the physical data of the single materials as input parameters for the simulation tool. The simulation results give a view to the distributions of temperature and electric potential as well as vector plots showing the generated current density of charge inside the regarded materials. The finite-element simulation tool was used to consider the electrical contact resistivities between the thermoelectric legs and the connector material. The input parameter for the specific isothermal electric resistivity of the Ag-epoxy connectors were varied by including the electrical contact resistances to match the simulated to the measured data in order to receive the correct electric current densities in the modeled device.

Finite-Element Simulations of a Thermoelectric Generator and Their Experimental Validation

2015 ◽  
Vol 2 (1-2) ◽  
Author(s):  
B. Geppert ◽  
D. Groeneveld ◽  
V. Loboda ◽  
A. Korotkov ◽  
A. Feldhoff
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Thermoelectric Generator ◽  
Experimental Validation ◽  
Absolute Temperature ◽  
Simulation Tool ◽  
Electric Power Output ◽  
Specific Electric Conductivity ◽  
Element Simulation ◽  
P Type

AbstractA versatile finite-element simulation tool was developed to predict the electric power output, the distributions of the electric and entropy potentials (i.e., the absolute temperature) and the local flux densities of electric charge and thermal energy (i.e., heat) for a thermoelectric generator. The input parameters are the thermogenerator architecture (i.e., geometries of different components and number of legs) and material properties such as specific electric conductivity, Seebeck coefficient and thermal conductivity. The finite-element simulation tool was validated by modeling a commercially available thermoelectric generator, which was based on semiconducting n- and p-type Bi

Finite Element Simulation of Tire-Rim Interface

1989 ◽  
Vol 17 (4) ◽  
pp. 305-325 ◽  
Author(s):  
N. T. Tseng ◽  
R. G. Pelle ◽  
J. P. Chang
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Finite Element Simulation ◽  
Contact Pressure ◽  
Element Model ◽  
Experimental Measurements ◽  
Inflation Pressure ◽  
Interference Fit ◽  
Element Simulation ◽  
Rubber Composite

Abstract A finite element model was developed to simulate the tire-rim interface. Elastomers were modeled by nonlinear incompressible elements, whereas plies were simulated by cord-rubber composite elements. Gap elements were used to simulate the opening between tire and rim at zero inflation pressure. This opening closed when the inflation pressure was increased gradually. The predicted distribution of contact pressure at the tire-rim interface agreed very well with the available experimental measurements. Several variations of the tire-rim interference fit were analyzed.

Redrawing Operation a Star Shape from Cylindrical Shape Using Experimental and FE Analysis

2020 ◽  
Vol 38 (1A) ◽  
pp. 25-32
Author(s):  
Waleed Kh. Jawad ◽  
Ali T. Ikal
Keyword(s):  
Finite Element ◽  
Effective Strain ◽  
Element Model ◽  
Cylindrical Shape ◽  
Element Analysis ◽  
Punch Force ◽  
Maximum Value ◽  
Element Simulation ◽  
Blank Sheet ◽  
The Finite Element Model

The aim of this paper is to design and fabricate a star die and a cylindrical die to produce a star shape by redrawing the cylindrical shape and comparing it to the conventional method of producing a star cup drawn from the circular blank sheet using experimental (EXP) and finite element simulation (FES). The redrawing and drawing process was done to produce a star cup with the dimension of (41.5 × 34.69mm), and (30 mm). The finite element model is performed via mechanical APDL ANSYS18.0 to modulate the redrawing and drawing operation. The results of finite element analysis were compared with the experimental results and it is found that the maximum punch force (39.12KN) recorded with the production of a star shape drawn from the circular blank sheet when comparing the punch force (32.33 KN) recorded when redrawing the cylindrical shape into a star shape. This is due to the exposure of the cup produced drawn from the blank to the highest tensile stress. The highest value of the effective stress (709MPa) and effective strain (0.751) recorded with the star shape drawn from a circular blank sheet. The maximum value of lamination (8.707%) is recorded at the cup curling (the concave area) with the first method compared to the maximum value of lamination (5.822%) recorded at the cup curling (the concave area) with the second method because of this exposure to the highest concentration of stresses. The best distribution of thickness, strains, and stresses when producing a star shape by

3D Finite Element Simulation for Turning of Hardened 45 Steel

2019 ◽  
Vol 13 (2) ◽  
pp. 181-188
Author(s):  
Meng Liu ◽  
Guohe Li ◽  
Xueli Zhao ◽  
Xiaole Qi ◽  
Shanshan Zhao
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Cutting Force ◽  
Finite Element Simulation ◽  
Orthogonal Experiment ◽  
Element Model ◽  
3D Finite Element ◽  
Element Simulation ◽  
Metal Machining ◽  
Single Factor Experiment

Background: Finite element simulation has become an important method for the mechanism research of metal machining in recent years. Objective: To study the cutting mechanism of hardened 45 steel (45HRC), and improve the processing efficiency and quality. Methods: A 3D oblique finite element model of traditional turning of hardened 45 steel based on ABAQUS was established in this paper. The feasibility of the finite element model was verified by experiment, and the influence of cutting parameters on cutting force was predicted by single factor experiment and orthogonal experiment based on simulation. Finally, the empirical formula of cutting force was fitted by MATLAB. Besides, a lot of patents on 3D finite element simulation for metal machining were studied. Results: The results show that the 3D oblique finite element model can predict three direction cutting force, the 3D chip shape, and other variables of metal machining and the prediction errors of three direction cutting force are 5%, 9.02%, and 8.56%. The results of single factor experiment and orthogonal experiment are in good agreement with similar research, which shows that the model can meet the needs for engineering application. Besides, the empirical formula and the prediction results of cutting force are helpful for the parameters optimization and tool design. Conclusion: A 3D oblique finite element model of traditional turning of hardened 45 steel is established, based on ABAQUS, and the validation is carried out by comparing with experiment.

Finite Element Analysis of the ESTELA M1 Airplane Firewall (Representative Specimen)

2011 ◽  
Author(s):  
V. Ramirez-Elias ◽  
E. Ledesma-Orozco ◽  
H. Hernandez-Moreno
Keyword(s):  
Finite Element ◽  
Federal Aviation Administration ◽  
Element Model ◽  
Maximum Load ◽  
Load Factor ◽  
Representative Specimen ◽  
Maximum Displacement ◽  
Element Analysis ◽  
Element Simulation ◽  
The Relationship

This paper shows the finite element simulation of a representative specimen from the firewall section in the AEROMARMI ESTELA M1 aircraft. This specimen is manufactured in glass and carbon / epoxy laminates. The specimen is subjected to a load which direction and magnitude are determined by a previous dynamic loads study [10], taking into account the maximum load factor allowed by the FAA (Federal Aviation Administration) for utilitarian aircrafts [11]. A representative specimen is manufactured with the same features of the firewall. Meanwhile a fix is built in order to introduce the load directions on the representative specimen. The relationship between load and displacement is plotted for this representative specimen, whence the maximum displacement at the specific load is obtained, afterwards it is compared with the finite element model, which is modified in its laminate thicknesses in order to decrease the deviation error; subsequently this features could be applied to perform the whole firewall analysis in a future model [10].

Numerical Simulation of Microstructure Evolution in AZ31 Magnesium Alloy during Equal Channel Angular Pressing

2014 ◽  
Vol 609-610 ◽  
pp. 495-499
Author(s):  
Guo Cheng Ren ◽  
Xiao Juan Lin ◽  
Shu Bo Xu
Keyword(s):  
Finite Element ◽  
Magnesium Alloy ◽  
Equal Channel Angular Pressing ◽  
Microstructure Evolution ◽  
Element Model ◽  
Az31 Magnesium Alloy ◽  
Angular Pressing ◽  
Ecap Process ◽  
Element Simulation ◽  
3D Software

The microstructure and material properties of AZ31 magnesium alloy are very sensitive to process parameters, which directly determine the service properties. To explore and understand the deformation behavior and the optimization of the deformation process, the microstructure evolution during equal channel angular pressing was predicted by using the DEFORM-3D software package at different temperature. To verify the finite element simulation results, the microstructure across the transverse direction of the billet was measured. The results show that the effects strain and deformation temperatures on the microstructure evolution of AZ31 magnesium during ECAP process are significant, and a good agreement between the predicted and experimental results was obtained, which confirmed that the derived dynamic recrystallization mathematical models can be successfully incorporated into the finite element model to predict the microstructure evolution of ECAP process for AZ31 magnesium.

A pragmatic approach for the evaluation of depth-sensing indentation in the self-similar regime

2021 ◽  
pp. 1-24
Author(s):  
Hamidreza Mahdavi ◽  
Konstantinos Poulios ◽  
Christian F. Niordson
Keyword(s):  
Finite Element ◽  
Element Model ◽  
Depth Sensing ◽  
Finite Element Software ◽  
Element Simulation ◽  
Unique Material ◽  
Reverse Analysis ◽  
Supplementary Material ◽  
Two Parameters ◽  
Force Displacement

Abstract This work evaluates and revisits elements from the depth-sensing indentation literature by means of carefully chosen practical indentation cases, simulated numerically and compared to experiments. The aim is to close a series of debated subjects, which constitute major sources of inaccuracies in the evaluation of depth-sensing indentation data in practice. Firstly, own examples and references from the literature are presented in order to demonstrate how crucial self-similarity detection and blunting distance compensation are, for establishing a rigorous link between experiments and simple sharp-indenter models. Moreover, it is demonstrated, once again, in terms of clear and practical examples, that no more than two parameters are necessary to achieve an excellent match between a sharp indenter finite element simulation and experimental force-displacement data. The clear conclusion is that reverse analysis methods promising to deliver a set of three unique material parameters from depth-sensing indentation cannot be reliable. Lastly, in light of the broad availability of modern finite element software, we also suggest to avoid the rigid indenter approximation, as it is shown to lead to unnecessary inaccuracies. All conclusions from the critical literature review performed lead to a new semi-analytical reverse analysis method, based on available dimensionless functions from the literature and a calibration against case specific finite element simulations. Implementations of the finite element model employed are released as supplementary material, for two major finite element software packages.

scholarly journals Analysis of Vertical Stiffness of Air Spring Based on Finite Element Method

2018 ◽  
Vol 153 ◽  
pp. 06006
Author(s):  
Jiatong Ye ◽  
Hua Huang ◽  
Chenchen He ◽  
Guangyuan Liu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Finite Element Simulation ◽  
Element Model ◽  
Simulation Method ◽  
Bench Test ◽  
Air Spring ◽  
Vertical Stiffness ◽  
Element Simulation ◽  
Element Method

In this paper, a finite element model of membrane air spring in the vehicle is established, and its vertical stiffness characteristics under a certain inflation pressure are analysed. The result of finite element simulation method is compared with the result of the air spring bench test. The accuracy and reliability of the finite element simulation method in nonlinear analysis of air spring system are verified. In addition, according to the finite element method, the influence of the installation of the air spring limit sleeve on its stiffness is verified.

Finite Element Simulation Analysis on Space KX-Joint

2014 ◽  
Vol 915-916 ◽  
pp. 146-149
Author(s):  
Yong Sheng Wang ◽  
Li Hua Wu
Keyword(s):  
Finite Element ◽  
Bearing Capacity ◽  
Simulation Analysis ◽  
Local Buckling ◽  
Element Model ◽  
Ansys Software ◽  
Element Simulation ◽  
Calculation Results ◽  
Buckling Failure ◽  
The Finite Element Model

The finite element model of the space KX-Joint was established using ANSYS software, and the failure mode and ultimate bearing capacity of KX-joint were researched. Calculation results show that the surface of chord wall on the roots of compression web members was into the plastic in K plane, and the holding pole without the plastic area and the local buckling failure happened in the surface of chord wall on the roots of Compression Web Members in X plane; The bearing capacity of the joint increased with the Chord diameter, which was appears in the form of power function.

Experimental and Numerical Analyses of a Head Arm Assembly of a Micro-Drive

2006 ◽  
Vol 326-328 ◽  
pp. 1585-1588
Author(s):  
B.J. Shi ◽  
Dong Wei Shu ◽  
J. Luo ◽  
Q.Y. Ng ◽  
J.H.T. Lau
Keyword(s):  
Finite Element ◽  
Dynamic Properties ◽  
Dynamic Performance ◽  
Hard Disk Drives ◽  
Element Model ◽  
Information Storage ◽  
Experimental Results ◽  
Disk Drives ◽  
Element Simulation ◽  
Important Means

Hard disk drives (HDD) are now the most important means of information storage, and they continue to be made smaller in size, higher in capacity, and lower in cost. The dynamic performance of an HDD has been an increasingly important consideration for its design, as we move forward toward its consumer applications. The dynamic properties of the head arm assembly (HAA) of a micro-drive were investigated using both experimental and numerical techniques. A finite element model for studying the dynamic property of the HAA was created and modified according to the experimental results. Good correlation between the experimental results and those by finite element simulation was achieved.

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