scholarly journals A review on the fused deposition modeling (FDM) 3D printing: Filament processing, materials, and printing parameters

2021 ◽  
Vol 11 (1) ◽  
pp. 639-649
Author(s):  
Ruben Bayu Kristiawan ◽  
Fitrian Imaduddin ◽  
Dody Ariawan ◽  
Ubaidillah ◽  
Zainal Arifin
Keyword(s):  
3D Printing ◽  
Manufacturing Process ◽  
Fused Deposition Modeling ◽  
Critical Parameters ◽  
Future Research ◽  
Printing Process ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
The Difference ◽  
Printing Parameters

Abstract This study aims to review research the progress on factors that affect the 3D printing results of the fused deposition modeling (FDM) process. The review is carried out by mapping critical parameters and characteristics determining FDM parameters, the effects of each parameter, and their interaction with other parameters. The study started from the filament manufacturing process, filament material types, and printing parameters of FDM techniques. The difference in each section has determined different parameters, and the respective relationships between parameters and other determinants during printing have a significant effect on printing results. This study also identifies several vital areas of previous and future research to optimize and characterize the critical parameters of the FDM printing process and FDM filament manufacturing.

Hochproduktiver fertigungsangepasster 3D-Druck/Productive and manufacturing adjusted 3D printing

2017 ◽  
Vol 107 (07-08) ◽  
pp. 520-523
Author(s):  
J. Prof. Bliedtner ◽  
M. Schilling
Keyword(s):  
3D Printing ◽  
Research And Development ◽  
Fused Deposition Modeling ◽  
Dynamic Properties ◽  
Development Project ◽  
Efficient Production ◽  
Large Format ◽  
Printing Process ◽  
Fused Deposition ◽  
Deposition Modeling

Das FDM (Fused Deposition Modeling)-Verfahren ist aufgrund der Vielzahl von industriellen und privaten Anwendungen gegenwärtig das erfolgreichste 3D-Druck-Verfahren. Ziel des Forschungs- und Entwicklungsprojektes „HP3D“ ist die effiziente Herstellung von großformatigen Bauteilen in einem echten 3D-Verfahren aus frei wählbaren thermoplastischen Kunststoffen. An die Umsetzung des Projekts wurde sehr komplex herangegangen, um zu garantieren, dass die mechanischen und dynamischen Eigenschaften der aufgebauten Teile den konzipierten Eigenschaften entsprechen.   The FDM process is currently the most successful 3D printing process due to the multitude of industrial and private applications. The aim of the research and development project HP3D is the efficient production of large-format components in a real 3D process made of freely selectable thermoplastics. The implementation of the project has been very complex in order to ensure that the mechanical and dynamic properties of the assembled parts correspond to the designed properties.

Properties and applications of electrically conductive thermoplastics for additive manufacturing of sensors

2017 ◽  
Vol 84 (9) ◽  
Author(s):  
Benedikt Hampel ◽  
Samuel Monshausen ◽  
Meinhard Schilling
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Electrical Conductance ◽  
Electrically Conductive ◽  
Fused Deposition ◽  
Printing Technique ◽  
Deposition Modeling ◽  
3D Printed ◽  
3D Printing Technique ◽  
Printing Parameters

AbstractIn consequence of the growing diversity of materials in the fused deposition modeling 3D printing technique, electrically conductive materials are commercially available. In this work two filaments based on thermoplastics filled with carbon or metal nanoparticles are analyzed in terms of their electrical conductance. The printing parameters to process the materials with the 3D printer are optimized with the design of experiments (DoE) method. A model to calculate the resistance of such 3D printed structures is presented and a demonstrator as a proof of concept was 3D printed based on these results. In addition, 3D printing of capacitors is investigated.

scholarly journals Determining the parameters for a 3D-printing process using the fused deposition modeling in order to manufacture an article with the required structural parameters

2021 ◽  
Vol 2 (1 (110)) ◽  
pp. 70-80
Author(s):  
Oleksii Vambol ◽  
Andrii Kondratiev ◽  
Svitlana Purhina ◽  
Maryna Shevtsova
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Structural Parameters ◽  
Technological Parameters ◽  
Non Linear Programming ◽  
Fused Deposition ◽  
Elasticity Module ◽  
Deposition Modeling ◽  
The Impact ◽  
Printing Parameters

The mass application of FDM technology is slowed down due to the difficulty of selecting 3D printing parameters in order to manufacture an article with the required characteristics. This paper reports a study into the impact of 3D printing parameters (temperature, print speed, layer height) on mechanical parameters (strength, elasticity module), as well as on the accuracy of printing and roughness of the surface of a specimen based on thermoplastic (PLA plastic). Several batches of specimens were fabricated for this study in accordance with ASTM D638 and ASTM D695, which were tested for tension, geometric accuracy, and roughness. Based on the experimental data, regression analysis was carried out and the functional dependences of the strength, elasticity module, printing precision, roughness of a surface on 3D printing parameters (temperature, speed, thickness of the layer) were constructed. In addition, the derived mathematical model underlying a method of non-linear programming has established such printing parameters that could provide for the required properties of a structure. The analytical dependences reported in the current work demonstrate a high enough determination factor in the examined range of parameters. Using functional dependences during the design phase makes it possible to assess the feasibility of its manufacture with the required properties, reduce the time to work out the process of printing it, and give recommendations on the technological parameters of 3D printing. The recommendations from this study could be used to make PLA-plastic articles for various purposes with the required properties

scholarly journals Development and Accuracy Test of a Fused Deposition Modeling (FDM) 3D Printing using H-Bot Mechanism

2021 ◽  
Vol 3 (1) ◽  
pp. 46-53
Author(s):  
Budi Hadisujoto ◽  
Robby Wijaya
Keyword(s):  
3D Printing ◽  
Manufacturing Process ◽  
Fused Deposition Modeling ◽  
Industrial Revolution ◽  
3D Printer ◽  
Initial Development ◽  
Fused Deposition ◽  
Accuracy Test ◽  
Custom Made ◽  
Deposition Modeling

Additive manufacturing process known as the 3D printing process is an advanced manufacturing process including one of the components to support industrial revolution 4.0. The initial development of a 3D printing machine at Sampoerna University is the background of this research. The 3D printing setup of Fused Deposition Modeling (FDM) was built using H-bot moving mechanism by considering the rigidity aspect. The FDM printing method is selected due to its cost and reliability. In this early development, the brackets were custom made using a 3D printer with Polylactic Acid (PLA) material. The result showed that the software worked properly in accordance with the assembled mechanical and electrical parts. The 3D printer could print simple objects such as planes and cubes with small dimensions. However, the printing specimen still lacked accuracy caused by the less rigidity of linear rail brackets, less coplanar belt arrangement, and error in some electronic components.

scholarly journals Relationship between FDM 3D Printing Parameters Study: Parameter Optimization for Lower Defects

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2190
Author(s):  
Patrich Ferretti ◽  
Christian Leon-Cardenas ◽  
Gian Maria Santi ◽  
Merve Sali ◽  
Elisa Ciotti ◽  
...  
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Research Attention ◽  
Fused Deposition ◽  
Defect Rate ◽  
Study Parameter ◽  
Deposition Modeling ◽  
Process Viability ◽  
Diverse Individual ◽  
Printing Parameters

Technology evolution and wide research attention on 3D printing efficiency and processes have given the prompt need to reach an understanding about each technique’s prowess to deliver superior quality levels whilst showing an economical and process viability to become mainstream. Studies in the field have struggled to predict the singularities that arise during most Fused Deposition Modeling (FDM) practices; therefore, diverse individual description of the parameters have been performed, but a relationship study between them has not yet assessed. The proposed study lays the main defects caused by a selection of printing parameters which might vary layer slicing, then influencing the defect rate. Subsequently, the chosen technique for optimization is presented, with evidence of its application viability that suggests that a quality advance would be gathered with such. The results would help in making the FDM process become a reliable process that could also be used for industry manufacturing besides prototyping purposes.

scholarly journals 3D Prototype of Limited Lean Suspension System

2019 ◽  
Vol 8 (2S3) ◽  
pp. 843-847
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Fuel Efficiency ◽  
Suspension System ◽  
Digital Data ◽  
Future Research ◽  
Fused Deposition ◽  
Successive Layer ◽  
G Code ◽  
Deposition Modeling

3D printing is also known as Additive manufacturing (AM) process, where 3D objects are created by laying down into successive layer of material. In 1984, Charles Hull developed the technology of 3D printing from digital data and named the technique as Stereo lithography (STL) in 1986. In this project, create the prototype of Limited Lean Suspension System by using Fused Deposition Modeling (FDM) process in which the CAD model is designed in Catia v5 software and converted to STL format. The STL format is uploaded to FDM printer and works according to the G-code generated. This prototype is to study the kinematic parameters, working principle and in future research. By using Leaning application it will improves the vehicle stability, smooth cornering and fuel efficiency

scholarly journals Research on improving the accuracy of FDM 3D printing process by using a new designed calibrating part

2019 ◽  
Vol 299 ◽  
pp. 01007
Author(s):  
Răzvan Păcurar ◽  
Valentin Buzilă ◽  
Ancuţa Păcurar ◽  
Eugen Guţiu ◽  
Sergiu Dan Stan ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Analysis Method ◽  
Element Analysis ◽  
Printing Process ◽  
Software Application ◽  
Fused Deposition ◽  
Finite Element Analysis Method ◽  
Deposition Modeling

The article presents theoretical and experimental research methods that were used at the Technical University of Cluj-Napoca (TUCN) to improve the accuracy of Fused Deposition Modeling (FDM) 3D printing process. Finite element analysis method was successfully used for estimating the shrinkages of an original calibrating part that has been originally conceived for this purpose, this part being finally made using an original software application and FDM 3D printing equipment at TUC-N.

scholarly journals Cellulose and Graphene Based Polyurethane Nanocomposites for FDM 3D Printing: Filament Properties and Printability

Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 839
Author(s):  
Izaskun Larraza ◽  
Julen Vadillo ◽  
Tamara Calvo-Correas ◽  
Alvaro Tejado ◽  
Sheila Olza ◽  
...  
Keyword(s):  
3D Printing ◽  
Biomedical Applications ◽  
Fused Deposition Modeling ◽  
Cellulose Nanofibers ◽  
Waterborne Polyurethane ◽  
Printing Process ◽  
Fused Deposition ◽  
Good Shape ◽  
Deposition Modeling ◽  
New Applications

3D printing has exponentially grown in popularity due to the personalization of each printed part it offers, making it extremely beneficial for the very demanding biomedical industry. This technique has been extensively developed and optimized and the advances that now reside in the development of new materials suitable for 3D printing, which may open the door to new applications. Fused deposition modeling (FDM) is the most commonly used 3D printing technique. However, filaments suitable for FDM must meet certain criteria for a successful printing process and thus the optimization of their properties in often necessary. The aim of this work was to prepare a flexible and printable polyurethane filament parting from a biocompatible waterborne polyurethane, which shows potential for biomedical applications. In order to improve filament properties and printability, cellulose nanofibers and graphene were employed to prepare polyurethane based nanocomposites. Prepared nanocomposite filaments showed altered properties which directly impacted their printability. Graphene containing nanocomposites presented sound enough thermal and mechanical properties for a good printing process. Moreover, these filaments were employed in FDM to obtained 3D printed parts, which showed good shape fidelity. Properties exhibited by polyurethane and graphene filaments show potential to be used in biomedical applications.

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