scholarly journals Synthesis of a DOPO-triazine additive and its flame-retardant effect in rigid polyurethane foam

e-Polymers ◽  
2019 ◽  
Vol 19 (1) ◽  
pp. 235-243 ◽  
Author(s):  
Lin Liu ◽  
Rui Lv

AbstractA DOPO (9,10-dihydro-9-oxa-10-phosphaphen-anthrene-10-oxide)-based halogen-free flame retardant (ODOPM-CYC) was synthesized and incorporated in rigid polyurethane foam (RPUF). The structure of ODOPM-CYC was characterized by Fourier transform infrared spectra (FTIR), 1H NMR and 31P NMR. The effects of ODOPM-CYC on the flame resistance, mechanical performances, thermal properties and cell structure of RPUF were also investigated. The results showed that the incorporation of ODOPM-CYC strikingly enhanced flame retardant properties of RPUF. The flame retarded RPUF acquired a limiting oxygen index (LOI) value of 26% and achieved UL-94 V-0 rating with the phosphorus content of 3 wt%. The smoke production rate (SPR) also showed an obvious decrease and total smoke release (TSR) was 39.8% lower than that of neat RPUF. Besides, the results demonstrated that the incorporation of ODOPM-CYC provided RPUF better thermal stability but did not show any obvious influence on its thermal conductivity.

2014 ◽  
Vol 1030-1032 ◽  
pp. 241-245 ◽  
Author(s):  
Yan Wei Li

In this paper, the effect of C3H6N6modified by imidazolium based Ionic Liquid 1-butyl-methylimidazolium hexafluorophosphate ([BMIM]PF6) on polyurethane rigid foam flame retardant properties was conducted.The results show that the flame retardant properties of C3H6N6 modified with Ionic Liquid significantly increased and the LOI increased form 22.3 to 24.5. In the modification process, the ionic liquid mass have a very noticeable effect to the flame retardant property and when [BMIM]PF6 and C3H6N6 in quality was 4:6, Fire-retardant effect was best.Compared with the prior to the modification, C3H6N6 modified can increase effective Flame resistance of materials, horizontal burning speed from 67.6mm/min down to 33.4mm/min.Thermal degradation data show that C3H6N6 modified could improve initial decomposition temperature and reminder yield of rigid polyurethane foam,and then heat release reduced, the decomposition controlled,thermal stability increased.


2018 ◽  
Vol 47 (3) ◽  
pp. 208-215 ◽  
Author(s):  
Jiapeng Long ◽  
Sanxi Li ◽  
Bing Liang

Purpose This paper aims to study a new halogen-free flame retardant that was prepared and characterised. Design/methodology/approach The phenyl phosphinic arid di-4-[1-(4-pheny phodphonic acid monophenyl ester-yl)-methyl-ethyl] phenyester dimelaminium (PDEPDM) was synthesised using phenylphosphonic dichloride, melamine, bisphenol A, triethylamine and dichloromethane via solvent-based reaction, that was added into the polyethylene to test flame performance. The chemical structures of PDEPDM were characterised by 1H nuclear magnetic resonance spectroscopy, mass spectrometry and Fourier transform infrared spectrometer. The thermal stability, mechanical and flame properties, and morphology for the char layer of composite materials were separately investigated using thermogravimetric analysis, tensile and charpy impact tests, limiting oxygen index (LOI) and UL-94 HB flammability standard and scanning electron microscope. Findings The results showed that the PDEPDM had been prepared successfully. When the intumescent fame retardant was added into the PE, the LOI of composite material was improved. Research limitations/implications The PDEPDM can be prepared successfully and can improve the flame resistance of composite material. Practical implications The PDEPDM has excellent flame-retardant properties and produce no toxic fumes when burnt in case of fire. Originality/value Under the optimal conditions, when the 32 per cent (Wt.%) PDEPDM was added into the PE, the LOI was 29.8, tensile strength and impact strength were 10.06 MPa and 16.77 kJ/m2.


2007 ◽  
Vol 104 (5) ◽  
pp. 3347-3355 ◽  
Author(s):  
Xiang-Cheng Bian ◽  
Jian-Hua Tang ◽  
Zhong-Ming Li ◽  
Zhong-Yuan Lu ◽  
Ai Lu

2011 ◽  
Vol 284-286 ◽  
pp. 1831-1835
Author(s):  
Zheng Zhou Wang ◽  
Lin Liu ◽  
Gan Xin Jie ◽  
Ping Kai Jiang

Flame retarded ethylene-vinyl acetate copolymer (EVA) was prepared in a melt process containing melamine phosphate (MP), or MP in combination with dipentaerythritol (DPER) as flame retardants. The influence of MP and MP/DPER on flame retardant properties of EVA was investigated by limiting oxygen index (LOI) and UL 94 test. Thermal decomposition of the flame retardants and flame retarded EVA composites was studied by the thermogravimetric analysis. The results show that MP used alone in EVA does not exerts good flame retardancy, even at a loading of 50wt%. It is found that the flame retardant properties of the EVA/MP/DPER composites is greatly improved when a suitable amount of MP substituted by DPER. Moreover, mechanical properties of the EVA composites were studied.


2017 ◽  
Vol 46 (3) ◽  
pp. 172-180 ◽  
Author(s):  
Bing Liang ◽  
Jiao Lv ◽  
Gang Wang ◽  
Tsubaki Noritatsu

Purpose The purpose of this paper is to prepare a novel halogen-free intumescent flame retardant (IFR) BHPPODC (benzene hydroquinone phosphorous oxy dichloride cyanuric chloride) for application to epoxy resin (EP) and study their mechanical and flame-retardant performance. Design/methodology/approach The IFR was synthesised by phenylphosphonic dichloride, hydroquinone and cyanuric chloride via solvent reaction, and the structure was fully characterised by proton nuclear magnetic resonance (1H-NMR), mass spectrometry (MS) and Fourier transform infrared (FT-IR) spectroscopy. The thermal stability, mechanical and flame properties and morphology of the char layer of the flame-retardant EP was investigated by using thermogravimetric analysis (TGA), tensile and Charpy impact tests, limiting oxygen index (LOI) and vertical burning test (UL-94) and scanning electron microscopy (SEM). Findings Results of the LOI indicated that the halogen-free flame retardant as an additive exhibits very good flame-retardant effects. The results showed that the addition of IFR improved the flame resistance properties of epoxies resin composites, and the residual char ratio at 800°C significantly increased. Research limitations/implications The IFR can be prepared successfully and can improve the flame-retardant performance. Practical implications This contribution can provide a high flame retardant performance and has minimal impact on the mechanical performance of the BHPPODC/EP composition. Originality/value This study showed that flame-retardant BHPPODC has an effective flame effect under optimal conditions. When the 12 Wt.% IFR was added to the EP, the LOI was 29.1 and the UL-94 rank can reach V-0 rank, the tensile strength was 83.86 MPa and the impact strength was 8.82 kJ/m2.


2015 ◽  
Vol 1107 ◽  
pp. 131-136
Author(s):  
A.I.H.Dayang Habibah ◽  
Abd Rahim Ruhida

Legislation on fire safety requirements especially in the USA and UK has been the driving force behind the use of halogen-free flame retardants (FR) in recent years. The present study describes the effect of inorganic fillers, namely aluminium hydroxides (ATH) on epoxidized natural rubber (ENR) in order to increase its flame retardant capability. Two different types of ATH, a standard type Apyral 60 CD (ATH 60) and a submicron sized Apyral 200 SM (ATH 200) were used. The flame-retardant ENR composite was characterized by limiting oxygen index (LOI), UL-94V, and thermogravimetric analysis (TGA) to study the combustion behavior and thermal stability. The finer particles size (ATH 200) as expected produced better flame retardant properties (measured by LOI) compared to ATH 60; however, the difference between the values is marginal. It was also observed that a combination of 100 pphr ATH 200 and 60 pphr ATH 60 gave the highest LOI value (29.4%) in ENR compounds. The compound was V0 rated in UL-94V burn test. Even at the higher loading, it was also found that the compound exhibited lower viscosity indicating its easier processability.


Polymers ◽  
2019 ◽  
Vol 11 (1) ◽  
pp. 78 ◽  
Author(s):  
Xuexi Chen ◽  
Junfei Li ◽  
Ming Gao

A flame retardant rigid polyurethane foam (RPUF) system containing functionalized graphene oxide (fGO), expandable graphite (EG), and dimethyl methyl phosphonate (DMMP) was prepared and investigated. The results show that the limiting oxygen index (LOI) of the flame-retardant-polyurethane-fGO (FRPU/fGO) composites reached 28.1% and UL-94 V-0 rating by adding only 0.25 g fGO. The thermal degradation of FRPU samples was studied using thermogravimetric analysis (TG) and the Fourier transform infrared (FT-IR) analysis. The activation energies (Ea) for the main stage of thermal degradation were obtained using the Kissinger equation. It was found that the fGO can considerably increase the thermal stability and decrease the flammability of RPUF. Additionally, the Ea of FRPU/fGO reached 191 kJ·mol−1, which was 61 kJ·mol−1 higher than that of the pure RPUF (130 kJ·mol−1). Moreover, scanning electron microscopy (SEM) results showed that fGO strengthened the compactness and the strength of the “vermicular” intumescent char layer improved the insulation capability of the char layer to gas and heat.


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