scholarly journals Effects of heat energy on morphology and properties of selective inhibition sintered high density polyethylene

2019 ◽  
Vol 13 (1) ◽  
pp. 4403-4414 ◽  
Author(s):  
Rajamani D ◽  
E Balasubramanian

This study provides an account of comprehensive experimentation and mechanical characterisation of high density polyethylene (HDPE) parts that are fabricated through an additive manufacturing process called selective inhibition sintering (SIS). In this study, test specimens are fabricated by selective fusing of HDPE particles through controlled heating. Morphological studies and mechanical property evaluation of these specimens are carried out to assess the impact of energy on sintering of HDPE particles and structural integrity. Results indicate that, heat energy up to a threshold level of 28.48 J/mm2 results in superior fusion of the HDPE particles, and further increase causes degradation of the structure. Surface roughness, tensile and flexural properties of SIS parts are compared with those of injection moulded parts for assessing their suitability to engineering applications.

2017 ◽  
Vol 727 ◽  
pp. 447-449 ◽  
Author(s):  
Jun Dai ◽  
Hua Yan ◽  
Jian Jian Yang ◽  
Jun Jun Guo

To evaluate the aging behavior of high density polyethylene (HDPE) under an artificial accelerated environment, principal component analysis (PCA) was used to establish a non-dimensional expression Z from a data set of multiple degradation parameters of HDPE. In this study, HDPE samples were exposed to the accelerated thermal oxidative environment for different time intervals up to 64 days. The results showed that the combined evaluating parameter Z was characterized by three-stage changes. The combined evaluating parameter Z increased quickly in the first 16 days of exposure and then leveled off. After 40 days, it began to increase again. Among the 10 degradation parameters, branching degree, carbonyl index and hydroxyl index are strongly associated. The tensile modulus is highly correlated with the impact strength. The tensile strength, tensile modulus and impact strength are negatively correlated with the crystallinity.


2017 ◽  
Vol 52 (18) ◽  
pp. 2431-2442 ◽  
Author(s):  
Harun Sepet ◽  
Necmettin Tarakcioglu ◽  
RDK Misra

The main purpose of this work is to study how the morphology of nanofillers and dispersion and distribution level of inorganic nanofiller influence the impact behavior and fracture probability of inorganic filler filled industrial high-density polyethylene nanocomposites. For this study, nanoclay and nano-CaCO3 fillers–high-density polyethylene mixings (0, 1, 3, 5 wt.% high-density polyethylene) was prepared by melt-mixing method using a compounder system. The impact behavior was examined by charpy impact test, scanning electron microscopy, and probability theory and statistics. The level of the dispersion was characterized with scanning electron microscopy energy dispersive X-ray spectroscopy analysis. The results showed rather good dispersion of both of inorganic nanofiller, with a mixture of exfoliated and confined morphology. The results indicated that the impact strength of the industrial nanocomposite decreased with the increase of inorganic particulate content. The impact reliability of the industrial nanocomposites depends on the type of nanofillers and their dispersion and distribution in the matrix.


1978 ◽  
Vol 11 (6) ◽  
pp. 1210-1215 ◽  
Author(s):  
Takeji Hashimoto ◽  
Satoshi Ishido ◽  
Hiromichi Kawai ◽  
Andrzej Ziabicki

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2247
Author(s):  
Claire Delaroa ◽  
René Fulchiron ◽  
Eric Lintingre ◽  
Zoé Buniazet ◽  
Philippe Cassagnau

The impact of polypropylene and high-density polyethylene backbone binders on the structure of organic matrix, feedstock, and ceramic parts is investigated in terms of morphology in this paper. The miscibility of wax with polyethylene and polypropylene is investigated in the molten state via a rheological study, revealing wax full miscibility with high-density polyethylene and restricted miscibility with polypropylene. Mercury porosimetry measurements realized after wax extraction allow the characterization of wax dispersion in both neat organic blends and zirconia filled feedstocks. Miscibility differences in the molten state highly impact wax dispersion in backbone polymers after cooling: wax is preferentially located in polyethylene phase, while it is easily segregated from polypropylene phase, leading to the creation of large cracks during solvent debinding. The use of a polyethylene/polypropylene ratio higher than 70/30 hinders wax segregation and favors its homogeneous dispersion in organic binder. As zirconia is added to organic blends containing polyethylene, polypropylene, and wax, the pore size distribution created by wax extraction is shifted towards smaller pores. Above zirconia percolation at 40 vol%, the pore size distribution becomes sharp attesting of wax homogeneous dispersion. As the PP content in the organic binder decreases from 100% to 0%, the pore size distribution is reduced of 30%, leading to higher densification ability. In order to ensure a maximal densification of the final ceramic, polyethylene/polypropylene ratios with a minimum content of 70% of high-density polyethylene should be employed.


Author(s):  
Rahul Palaniappan Kanthabhabha Jeya ◽  
Abdel-Hakim Bouzid

Abstract The objective of this research is to describe the consequence of thermal ratcheting on the long-term creep property of the high-density polyethylene (HDPE) material. The thermal ratcheting phenomenon increases significantly the creep strain of HDPE. The magnitude of the creep strain of HDPE increases by 8% after just 20 thermal cycles between 28 and 50 °C. The creep modulus, which is inversely proportional to the creep strain, depletes further under thermal ratcheting. Both the properties change significantly with the number of thermal cycles. The coefficient of thermal expansion (CTE) of HDPE varies with the applied compressive load, with successive thermal cycles, and with the thermal ratcheting temperature. The impact of thermal ratcheting diminishes with an increase in initial steady creep exposure time period, but still the magnitude cumulative deformation induced is noteworthy. The magnitude of growth in creep strain drops from 8% to 2.4% when thermal ratcheting is performed after 1 and 45 days of steady creep, respectively. There is a notable change in the thickness of the material with each heating and cooling cycle even after 45 days of creep; however, the thermal ratcheting strain value drops by 80% in comparison with the thermal ratcheting strain after 1 day of creep and under similar test conditions.


2018 ◽  
Vol 06 (01n02) ◽  
pp. 1850002
Author(s):  
Ban M. Alshabander ◽  
Awattif A. Mohammed ◽  
Asmaa Sh. Khalil

In this study, coal ash/recycled plastic composite material was fabricated with post-consumer high-density polyethylene (HDPE) and coal ash particles. The main idea of using coal ash, since it is also a waste product, as reinforcing filler in recycled HDPE is to reduce the cost, develop lightweight and produce environmental-friendly materials. Coal ash/recycled plastic composite have been used in significant applications as construction materials including flooring, landscaping, fencing, railing window framing and roof tiles. Effect of coal ash loading on the mechanical properties and thermal conductivity of coal ash/recycled HDPE composite were determined. It is expected to use waste materials in new field by getting novel composite materials with developed mechanical properties. It was found that coal ash filler indicated significant improvement on the mechanical properties of composites. The results show that the impact decreased tremendously from 57.32 to 15.8[Formula: see text]kJ/m2 with only 30[Formula: see text]wt.% loading of coal ash. The filler increases the elasticity of the material and reduces its ability to absorb deformation energy.


2016 ◽  
Vol 51 (18) ◽  
pp. 2665-2673 ◽  
Author(s):  
Behzad Kord ◽  
Mehdi Roohani

The physical, mechanical, thermal, and flammability properties of high-density polyethylene/old corrugated container composites reinforced with carbon nanotubes are presented in this study. High-density polyethylene/old corrugated container composites with different loadings of carbon nanotube (0, 1, 3, and 5 phc) were prepared by melt compounding followed by injection molding. Results indicated that the incorporation of carbon nanotube into high-density polyethylene, significantly improved the mechanical properties of the composites. The tensile and flexural properties achieved the maximum values when 3 phc carbon nanotube was added. Meanwhile, the impact strength of the composites progressively decreased with increasing carbon nanotube content. Furthermore, the water absorption and thickness swelling of the samples remarkably reduced with the addition of carbon nanotube. From thermogravimetric analysis data, the presence of carbon nanotube could enhance the thermal stability of the composites, especially the maximum weight loss rate temperature and also the better char residual was obtained at high loading level of carbon nanotube. Simultaneous differential scanning calorimetry thermograms revealed that the thermal degradation temperatures for the samples with carbon nanotube were much higher than those made without carbon nanotube. Moreover, it was found that the addition of carbon nanotube results in a significant enhancement in flame retardancy of the composites. Morphological observations showed that the nanoparticles were predominantly dispersed uniformly within the high-density polyethylene matrix.


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