Technique for Improving the Flow Rate Estimation Range by Using an Axial Flow Water Turbine Generator

2017 ◽  
Vol 137 (1) ◽  
pp. 30-35
Author(s):  
Hiroaki Narita ◽  
Makoto Saruwatari ◽  
Jun Matsui ◽  
Yasutaka Fujimoto
Keyword(s):  
Flow Rate ◽  
Axial Flow ◽  
Turbine Generator ◽  
Rate Estimation ◽  
Water Turbine ◽  
Estimation Range

scholarly journals The CFD-Based Simulation of a Horizontal Axis Micro Water Turbine

2021 ◽  
Vol 18 (7) ◽  
Author(s):  
Werayoot LAHAMORNCHAIYAKUL
Keyword(s):  
Flow Rate ◽  
Structural Response ◽  
Horizontal Axis ◽  
Specific Power ◽  
Cfd Analysis ◽  
Turbine Generator ◽  
Element Analysis ◽  
Specific Power Output ◽  
Water Turbine ◽  
Low Head

A horizontal axis micro water turbine generator has been designed for use as a source of power generation where the reservoir construction has only a low head. It uses the natural flow rate of water to generate a specific power output. The power is, however, limited by the flow rate of water which has to be sufficient to keep operating a suitable number of revolutions per minute for the blades. Tis research aimed to introduce a new blade can be disassembled and modular on the wheel blade and developing for optimum design of the horizontal axis micro water turbine generator. A 3D model of the wheel blade in the horizontal axis micro water turbine generator was created by using Autodesk Inventor Professional 2018 software. Computational Fluid Dynamics (CFD) analysis and structural Finite Element Analysis (FEA) are presented in this paper. CFD analysis was performed to obtain the velocity and pressure difference between the concave and convex regions of the wheel blade while FEA was used to obtain the structural response of the wheel blade due to the water velocity load applied in terms of stresses and displacements.

scholarly journals Analisis simulasi pengaruh ratio overlap sudu terhadap unjuk kerja savonius horizontal axis water turbine

2019 ◽  
Vol 17 (2) ◽  
Author(s):  
Hasnul Khuluqi ◽  
Syamsul Hadi ◽  
Dominicus Danardono
Keyword(s):  
Potential Energy ◽  
Flow Rate ◽  
Flow Distribution ◽  
Horizontal Axis ◽  
Low Velocity ◽  
Turbine Generator ◽  
Maximum Torque ◽  
Diameter Pipe ◽  
Water Turbine ◽  
Overlap Ratio

The rainwater which is harvested and flowed in a 3 inch diameter pipe has potential energy that can be used to generate the turbine generator for producing electricity. This paper was focused on horizontal axis savonius turbine with varied blade overlap ratio in picohydro generator. Savonius turbine is known to utilize the drag force and work efficiently at low velocity. The purpose of this research is to find out optimal torque of savonius water turbine, and flow distribution. The results showed that the flow rate of 11.9 l/s with the overlap variation of 0.3 obtained the maximum torque value of 5,22 Nm.

scholarly journals Numerical and Experimental Analysis of Flow and Pulsation in Hump Section of Siphon Outlet Conduit of Axial Flow Pump Device

2021 ◽  
Vol 11 (11) ◽  
pp. 4941
Author(s):  
Fan Yang ◽  
Yiqi Zhang ◽  
Yao Yuan ◽  
Chao Liu ◽  
Zhongbin Li ◽  
...  
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Vortex Structure ◽  
Pressure Fluctuation ◽  
Axial Flow ◽  
Mean Value ◽  
Hydraulic Loss ◽  
Pressure Amplitude ◽  
Measuring Point ◽  
Outlet Conduit

In order to study the variation law of the flow field and pressure fluctuation in the hump section of the siphon outlet conduit, the flow field characteristics and frequency spectrum characteristics of the flow field were analyzed by combining a physical model test and numerical simulation under the conditions of the interaction between the axial flow pump and siphon outlet conduit, and the influence of the residual circulation at the outlet of the guide vane on the siphon outlet flow was investigated. Based on the influence of the flow field and hydraulic loss in the conduit, the equivalent surface method based on the Q criterion was used to analyze the vortex structure in the siphon outlet conduit and to analyze the internal vortex state. The results showed that with the increase of the flow rate, the intensity of the vortices in the cross-section of the hump section of the siphon outlet conduit decreased gradually, the average velocity circulation decreased gradually and the axial velocity distribution uniformity increased and tended to be stable; water flow stratification existed under three characteristic conditions with no circulation, and the hydraulic loss was greater with the circulation flow while it had a circulation under the small flow condition. Under the low flow rate conditions, the hydraulic loss was 6.6 times higher under the condition of circulation than without. Under a high flow condition, it was 1.3 times. Under the condition of a small flow rate, the vortex structure was distributed centrally at the inlet of the flow conduit, and under the other two characteristic conditions, the vortex structure mostly appeared as a strip; the pressure fluctuation in the hump section had obvious periodicity, and with the increase of the flow rate, the maximum pressure fluctuation amplitude in the hump section decreased gradually; with the decrease of the rotational speed, the pressure amplitude at the same measuring point in the hump section decreased gradually and at the optimum condition. Under the following conditions, the mean value of the pressure amplitude at the top of the hump section was reduced by 69.63%, and the mean value of the pressure amplitude at the bottom of the hump section was reduced by 63.5%. Under all the calculation conditions, the main frequency of pulsation at each measuring point of the hump section was twice the frequency of the rotation.

scholarly journals Experimental Verification of Real-Time Flow-Rate Estimations in a Tilting-Ladle-Type Automatic Pouring Machine

2021 ◽  
Vol 11 (15) ◽  
pp. 6701
Author(s):  
Yuta Sueki ◽  
Yoshiyuki Noda
Keyword(s):  
Real Time ◽  
Molten Metal ◽  
Flow Rate ◽  
Kalman Filters ◽  
Estimation Method ◽  
Estimation Methods ◽  
Liquid Volume ◽  
Model Parameters ◽  
Rate Estimation ◽  
Time Flow

This paper discusses a real-time flow-rate estimation method for a tilting-ladle-type automatic pouring machine used in the casting industry. In most pouring machines, molten metal is poured into a mold by tilting the ladle. Precise pouring is required to improve productivity and ensure a safe pouring process. To achieve precise pouring, it is important to control the flow rate of the liquid outflow from the ladle. However, due to the high temperature of molten metal, directly measuring the flow rate to devise flow-rate feedback control is difficult. To solve this problem, specific flow-rate estimation methods have been developed. In the previous study by present authors, a simplified flow-rate estimation method was proposed, in which Kalman filters were decentralized to motor systems and the pouring process for implementing into the industrial controller of an automatic pouring machine used a complicatedly shaped ladle. The effectiveness of this flow rate estimation was verified in the experiment with the ideal condition. In the present study, the appropriateness of the real-time flow-rate estimation by decentralization of Kalman filters is verified by comparing it with two other types of existing real-time flow-rate estimations, i.e., time derivatives of the weight of the outflow liquid measured by the load cell and the liquid volume in the ladle measured by a visible camera. We especially confirmed the estimation errors of the candidate real-time flow-rate estimations in the experiments with the uncertainty of the model parameters. These flow-rate estimation methods were applied to a laboratory-type automatic pouring machine to verify their performance.

Numerical Characterization of Hot Gas Ingestion Through Turbine Rim Seals

2016 ◽  
Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Carl M. Sangan ◽  
James A. Scobie ◽  
Gary D. Lock
Keyword(s):  
Flow Rate ◽  
Numerical Study ◽  
Axial Flow ◽  
Radial Clearance ◽  
Buffering Effect ◽  
Hot Gas ◽  
Numerical Predictions ◽  
Wide Range ◽  
Thermal Buffering

This paper deals with a numerical study aimed at the characterization of hot gas ingestion through turbine rim seals. The numerical campaign focused on an experimental facility which models ingress through the rim seal into the upstream wheel-space of an axial-turbine stage. Single-clearance arrangements were considered in the form of axial- and radial-seal gap configurations. With the radial-seal clearance configuration, CFD steady-state solutions were able to predict the system sealing effectiveness over a wide range of coolant mass flow rates reasonably well. The greater insight of flow field provided by the computations illustrates the thermal buffering effect when ingress occurs: for a given sealing flow rate, the effectiveness on the rotor was significantly higher than that on the stator due to the axial flow of hot gases from stator to rotor caused by pumping effects. The predicted effectiveness on the rotor was compared with a theoretical model for the thermal buffering effect showing good agreement. When the axial-seal clearance arrangement is considered, the agreement between CFD and experiments worsens; the variation of sealing effectiveness with coolant flow rate calculated by means of the simulations display a distinct kink. It was found that the “kink phenomenon” can be ascribed to an over-estimation of the egress spoiling effects due to turbulence modelling limitations. Despite some weaknesses in the numerical predictions, the paper shows that CFD can be used to characterize the sealing performance of axial- and radial-clearance turbine rim seals.

Numerical and Experimental Investigation of Tip Leakage Vortex Trajectory in an Axial Flow Pump

2013 ◽  
Author(s):  
Desheng Zhang ◽  
Weidong Shi ◽  
Suqing Wu ◽  
Dazhi Pan ◽  
Peipei Shao ◽  
...  
Keyword(s):  
Flow Rate ◽  
Axial Flow ◽  
Tip Clearance ◽  
High Speed Photography ◽  
Rate Condition ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Starting Point ◽  
Axial Flow Pump ◽  
Flow Pump

In this paper, the tip leakage vortex (TLV) structures in an axial flow pump were investigated by numerical and experimental methods. Based on the comparisons of different blade tip clearance size (i.e., 0.5 mm, 1mm and 1.5mm) and different flow rate conditions, TLV trajectories were obtained by Swirling Strength method, and simulated by modified SST k-ω turbulence model with refined high-quality structured grids. A high-speed photography test was carried out to capture the tip leakage vortex cavitation in an axial flow pump with transparent casing. Numerical results were compared with the experimental leakage vortex trajectories, and a good agreement is presented. The detailed trajectories show that the start point of tip leakage vortex appears near the leading edge at small flow rate, and it moves from trailing edge to about 30% chord span at rated flow rate. At the larger flow rate condition, the starting point of TLV shifts to the middle of chord, and the direction of TLV moves parallel to the blade hydrofoil. As the increasing of the tip size, the start point of TLV trajectories moves to the central of chord and the minimum pressure in vortex core is gradually reduced.

Identification of Design Criteria for Converter Cooling System of Permanent Magnet Direct-Drive Wind Turbine Generator

2016 ◽  
Author(s):  
Gerardo L. Augusto ◽  
Alvin B. Culaba ◽  
Laurence A. Gan Lim
Keyword(s):  
Pressure Drop ◽  
Flow Rate ◽  
Cooling System ◽  
Volume Flow Rate ◽  
Volume Flow ◽  
Design Criteria ◽  
Direct Drive ◽  
Turbine Generator ◽  
Wind Turbine Generator ◽  
System Volume

The design criteria of converter cooling system for a 2.5 MW permanent magnet direct-drive wind turbine generator were investigated. Two (2) distribution networks with pipe sizes of DN40 and DN50 were used as basis for fluid flow analysis. The theoretical system pressure drop and system volume flow rate of converter cooling system were calculated using the governing equations of mass conservation, pump performance curve and distribution network characteristics. The system of nonlinear equations was solved using multivariable Newton-Raphson method with the solution vector determined using LU decomposition method. Numerical results suggest that the DN50 pipe provides a pressure drop limit of less than 300 Pa/m in the converter cooling system better than the pressure drop obtained from a DN40 pipe. The system volume flow rate of DN50 pipe was found to be above the operating limit of heat exchanger requirement of 135.30 L/min which needs to dissipate heat with a minimum of 50 kW.

Numerical Characterization of Hot-Gas Ingestion Through Turbine Rim Seals

2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Carl M. Sangan ◽  
James A. Scobie ◽  
Gary D. Lock
Keyword(s):  
Flow Rate ◽  
Numerical Study ◽  
Axial Flow ◽  
Radial Clearance ◽  
Buffering Effect ◽  
Hot Gas ◽  
Numerical Predictions ◽  
Wide Range ◽  
Thermal Buffering

This paper deals with a numerical study aimed at the characterization of hot-gas ingestion through turbine rim seals. The numerical campaign focused on an experimental facility which models ingress through the rim seal into the upstream wheel-space of an axial-turbine stage. Single-clearance arrangements were considered in the form of axial- and radial-seal gap configurations. With the radial-seal clearance configuration, computational fluid dynamics (CFD) steady-state solutions were able to predict the system sealing effectiveness over a wide range of coolant mass flow rates reasonably well. The greater insight of flow field provided by the computations illustrates the thermal buffering effect when ingress occurs: For a given sealing flow rate, the effectiveness on the rotor was significantly higher than that on the stator due to the axial flow of hot gases from stator to rotor caused by pumping effects. The predicted effectiveness on the rotor was compared with a theoretical model for the thermal buffering effect showing good agreement. When the axial-seal clearance arrangement is considered, the agreement between CFD and experiments worsens; the variation of sealing effectiveness with coolant flow rate calculated by means of the simulations displays a distinct kink. It was found that the “kink phenomenon” can be ascribed to an overestimation of the egress spoiling effects due to turbulence modeling limitations. Despite some weaknesses in the numerical predictions, the paper shows that CFD can be used to characterize the sealing performance of axial- and radial-clearance turbine rim seals.

Aerodynamic Performance Evaluation of Axial Flow Fan Using Numerical Techniques

2021 ◽  
Author(s):  
Raghuvaran D. ◽  
Satvik Shenoy ◽  
Srinivas G
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotational Speed ◽  
Total Pressure ◽  
Axial Flow ◽  
High Mass ◽  
Ansys Fluent ◽  
Industrial Sectors ◽  
Mass Flow Rates

Abstract Axial flow fans (AFF) are extensively used in various industrial sectors, usually with flows of low resistance and high mass flow rates. The blades, the hub and the shroud are the three major parts of an AFF. Various kinds of optimisation can be implemented to improve the performance of an AFF. The most common type is found to be geometric optimisation including variation in number of blades, modification in hub and shroud radius, change in angle of attack and blade twist, etc. After validation of simulation model and carrying out a grid independence test, parametric analysis was done on an 11-bladed AFF with a shroud of uniform radius using ANSYS Fluent. The rotational speed of the fan and the velocity at fan inlet were the primary variables of the study. The variation in outlet mass flow rate and total pressure was studied for both compressible and incompressible ambient flows. Relation of mass flow rate and total pressure with inlet velocity is observed to be linear and exponential respectively. On the other hand, mass flow rate and total pressure have nearly linear relationship with rotational speed. A comparison of several different axial flow tracks with the baseline case fills one of the research gaps.

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