The Effect of Nitrogen Ion Implantation on the Abrasive Wear Resistance of the Ti-6Al-4V/UHMWPE Couple

1985 ◽  
Vol 55 ◽  
Author(s):  
Frank D. Matthews ◽  
Keith W. Greer ◽  
Douglas L. Armstrong

ABSTRACTNitrogen ion implantation was investigated as a means of improving the wear resistance of Ti-6Al-4V alloy and the performance of the Ti-6Al-4V/ultra high molecular weight polyethylene (UHMWPE) wear couple. Included in the pin-on-disc wear study were cobalt-chromium and stainless steel controls as well as non-ion-implanted Ti-6Al-4V. Ion implanted Ti-6Al-4V and the control alloys exhibited minor scratching whereas non-ion-implanted Ti-6AI-4V exhibited definite wear scars. Gravimetric analysis of the UHMWPE discs revealed no significant difference between those worn against ion implanted Ti-6Al-4V and the control alloys. Discs worn against non-ionimplanted Ti-6Al-4V, however, exhibited significantly more weight loss than the other couples. The results of this testing indicate that nitrogen ion implantation improves the wear resistance of Ti-6Al-4V with an attendant decrease in the amount of polyethylene abrasive wear.

1991 ◽  
Vol 252 ◽  
Author(s):  
Beverly L. Giammara ◽  
James M. Williams ◽  
David J. Birch ◽  
Joanne J. Dobbins

ABSTRACTThe effects of nitrogen ion implantation of Ti-6AI-4V alloy on growth of Pseudomonas aeruginosa bacteria on surfaces of the alloy have been investigated. Results for ion implanted samples were compared with controls with similarly smoothly polished surfaces and with controls that had intentionally roughened surfaces. The test consisted of exposing sterile alloy samples to a microbiological broth, to which 24 hour-old cultures of Pseudomonas aeruginosa had been added. After bioassociation at normal temperature 37°C, bacteria adhering to the surface were fixed and treated with a new ruthenium tetroxide staining method, and quantified by use of scanning electron microscopy (SEM), back-scattered electron imaging and EDAX energy dispersive microanalysis. For smooth samples of the alloy, after a 12 hour growth period, the retained bacteria (revealed by the biologically incorporated ruthenium), decreased monotonically with nitrogen dose out to a total fluence of approximately 7 × 1017/cm2 in an affected depth of approximately 0.1500 μm. The SEM confirmed that the Pseudomonas aeruginosa adhered equally to control materials. The ruthenium studies revealed that the amount of bacterial adhesion is indirectly proportional to the nitrogen ion implantation of the titanium. The greater the percentage of nitrogen ion implantation in the titanium alloy, the less bacteria colonized the disk.


1981 ◽  
Vol 7 ◽  
Author(s):  
J.B. Pethica ◽  
W.C. Oliver

ABSTRACTTo measure the mechanical properties of ion implanted layers special microhardness tests with penetration depths less than 100 nm have been made. The results show that increases in hardness of up to 50 % may occur in a number of metals as a result of nitrogen ion implantation. Considerable carbon is also present in the implanted surfaces and when in the form of a distinct layer, may give an apparent softening of surfaces at high doses.


1983 ◽  
Vol 105 (2) ◽  
pp. 239-244 ◽  
Author(s):  
J. A. Kirk ◽  
G. W. Egerton ◽  
B. D. Sartwell

A pin on disk wear test apparatus was used to evaluate wear and friction properties for nitrogen ion implanted and non-ion implanted steel disks in the presence of a lubricant. Both AISI/1018 mild steel and 304 stainless steel were examined. Typical fluence levels for ion implantation were above 1017 ions/cm2. In this paper disk wear is measured directly by a Talysurf profilometer tracing of the disk wear scar. By varying the contact area of the pin it was possible to evaluate wear behavior of both unimplanted and implanted disks over a wide range of contact pressures. It is shown that stainless steel disk wear can be decreased by nitrogen ion implantation, provided that contact pressures remain less than the yield strength of the substrate material. No significant wear improvements were observed for 1018 steel. To evaluate improvements in hardness due to nitrogen ion implantation, very low penetration depth microhardness measurements were made and the indentation diagonals were measured in a scanning electron microscope. These results and their limitations are also presented.


Metals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 990 ◽  
Author(s):  
Lin Cao ◽  
Yun Chen ◽  
Jie Cui ◽  
Wei Li ◽  
Zhidan Lin ◽  
...  

The poor tribological performances of titanium have significantly limited its applications in the field of artificial joints. In order to solve problems regarding the wear and corrosion of artificial joints in the body, we fabricated the composite materials utilizing the combination of laser surface texturing and nitrogen ion implantation technology, and investigated the effect of laser surface texturing, nitrogen ion implantation, and different dimple area densities on tribological performance. The results show that the textured surface could reduce the friction coefficient and improve the wear resistance, and the optimum dimple density was found to be 25%. After N ion implantation, the wear resistance of the textured sample was further improved, due to the formation of the nitride layer. Moreover, as shown by the electrochemical test results, the corrosion resistance was enhanced significantly. The friction coefficient decreased the most, and the wear resistance increased by 405% with the lowest wear rate of 0.37 × 10−3 mm3/N·m. However, the specimen with a dimple density of 60% had the worst wear resistance. The results of the study provide a basis for the development and application of artificial joint materials.


2015 ◽  
Vol 18 (2) ◽  
pp. 61 ◽  
Author(s):  
Sudjatmoko, Lely Susita R.M., Wirjoadi, Bambang Siswanto

ABSTRACT EFFECT OF NITROGEN ION IMPLANTATION ON HARDNESS AND WEAR RESISTANCE OF THE Ti-6Al-4V ALLOY. The nitrogen ion implantation technique was chosen for improving surface hardness and the wear resistance properties of the Ti-6Al-4V alloy. An optimum nitrogen ion dose of 5 ´ 1016 ion/cm2 and ion energies of 70, 80 and 100 keV were used in this study. Microstructure, chemical composition and surface morphology studied using the technique of Scanning Electron Microscope (SEM) coupled with Energy Dispersive X-ray (EDX) and X-ray Diffraction (XRD). Analysis of the SEM-EDX micrographs and XRD diffraction patterns indicate that implanted layer on the surface of the Ti-6Al-4V alloy sample showed the presence of Ti2N and TiN phases which very hard and excellent wear resistance properties. Microhardness was measured by Vickers method, and the wear resistance was determined using the wear test equipment that work based on the amount of samples material lost during wear time. The results of measurements clearly indicate that implanted layer on surface of the Ti-6Al-4V alloy sample produced an optimum enhancement of hardness properties and wear resistance, and it occurs at ion energy of 80 keV and ion dose of 5 ´ 1016 ion/cm2. It is obtained that the hardness of implanted layer was increased by a factor of 2.1; whereas the wear resistance increased up to a factor of 27 compared to the standard sample. The increase in hardness and wear resistance of implanted layer are mainly due to the formation of Ti2N and TiN phases.


Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 775
Author(s):  
Zhongyu Dou ◽  
Yinglu Guo ◽  
Faguang Zhang ◽  
Dianxi Zhang

To further improve the performance of the coated tools, we investigated the effects of low-energy nitrogen ion implantation on surface structure and wear resistance for TiC coatings deposited by ion plating. In this experiment, an implantation energy of 40 keV and a dose of 2 × 1017 to 1 × 1018 (ions/cm2) were used to implant N ions into the TiC coatings. The results indicate that the surface roughness of the coating increases first and then decreases with the increase of ion implantation dose. After ion implantation, the surface of the coating will soften and reduce the hardness, and the production of TiN phase will gradually increase the hardness. Nitrogen ion implantation can reduce the friction coefficient of the TiC coating and improve the friction performance. In terms of wear resistance, the coating with an implant dose of 1×1018 ions/cm2 has the greatest improvement in wear resistance. Tribological analysis shows that the improvement in the performance of TiC coatings implanted with N ions is mainly due to the effect of the lubricating implanted layer. The implanted layer mainly exists in the form of amorphous TiC, TiN phase, and sp2C–C phase.


2017 ◽  
Vol 1142 ◽  
pp. 31-36
Author(s):  
De Weng Tang ◽  
Wen Ming Zhang ◽  
Rui Lan Zhao ◽  
Xi Jian Lv

To improve medical pure magnesium corrosion and wear resistance, the advanced plasma implantation technology were used to implanted medical pure magnesium with nitrogen ions under certain conditions, obtaining a certain depth of nitrogen ion implantation layer, and to study the surface properties of the implantation layer. The sample after ion implanted, the surface morphology, phase composition were analyzed, and have electro chemical corrosion tests, friction and wear tests, the results showed that: pure magnesium by nitrogen ion implantation, can be obtained a surface organizations which whole flat, compact, no surface cracks and holes; the surface implantation layer mainly composed of Mg and MgO, also found a small amount of Mg3N2, which is also the main reason for corrosion and wear resistance improved; compared to pure magnesium base, nitrogen ion implantation (process conditions: implantation energy: 40KeV, implantation dose: 3×1017ions/cm2, control temperature: 200°C) improved the corrosion resistance of the sample, but not obvious, about 1.2%; however, the friction coefficient decreased significantly, approximately 61%, the amount of wear also reduced significantly, about 74%, this means that, its wear resistance has been improved significantly. This study provides a reference to improve the surface properties of pure magnesium and be learned to develop a more reasonable parameters for further study of medical pure magnesium by ion implantation of nitrogen.


1999 ◽  
Vol 14 (1) ◽  
pp. 213-221 ◽  
Author(s):  
S. L. Cheng ◽  
L. J. Chen ◽  
B. Y. Tsui

Formation of TiSi2 on nitrogen ion implanted (001)Si has been investigated. Nitrogen ion implantation was found to suppress the B and As diffusion in silicon. For Ti on 30 keV BF2+−20 keV N2+ and 30 keV As+−20 keV N2+ implanted samples, a continuous low-resistivity TiSi2 layer was found to form in all samples annealed at 700–900 °C. For Ti on 1 ×1015/cm2 N2+ 1- and As+ implanted samples, end-of-range defects were completely eliminated in all samples annealed at 700–900 °C. The results indicated that with appropriate control, N+-implantation can be successfully implemented in forming low-resistivity TiSi2 contacts on shallow junctions in deep submicron devices.


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