scholarly journals CORROSION-BEHAVIOR ANALYSIS OF A Fe-Al LAYER IN SEAWATER CHARACTERIZED BY STATIC CHEMICAL ETCHING

2021 ◽  
Vol 55 (4) ◽  
Author(s):  
Ningning Li ◽  
Guang Chen ◽  
Guoyuan Sun ◽  
Xinhua Qi

The static corrosion behavior of a Fe-Al layer was investigated with an immersion test in seawater, using XRD and SEM with EDS, testing the corrosion rate. The results showed that phases -Al2O3, Fe2O3 and MgO were the main corrosion products on the Fe-Al layer surface, while corrosion pits and holes were also observed. It was found that the Fe-Al layer fabricated at 750 °C exhibits a better corrosion resistance, having smaller corrosion pits and holes and also a low corrosion rate. This was related to a good formation ability of the alumina passive film.

2011 ◽  
Vol 117-119 ◽  
pp. 1334-1337 ◽  
Author(s):  
Hai Juan Kang ◽  
Quan An Li ◽  
Wei Zhou ◽  
Qing Zhang

The effect of Sn addition on corrosion behavior of Mg-6Al-1.2Y-0.9Nd alloy in 3.5wt.% NaCl solution has been researched by static corrosion tests, corrosion morphologies observation, microstructure and corrosion scale analysis. The result shows that, with the content of Sn increasing, the corrosion rate decreases at first and then increases. When the addition of Sn is 1wt.%, the corrosion rate is the lowest and the corrosion resistance is improved obviously.


Coatings ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 70
Author(s):  
Aneta Kania ◽  
Magdalena M. Szindler ◽  
Marek Szindler

Magnesium alloys have been investigated as temporary biomaterials for orthopedic applications. Despite their high osseointegration and mechanical (bone-like) properties, Mg alloys quickly degrade in simulated physiological media. Surface coatings can be deposited onto Mg alloys to slow the corrosion rate of these biomaterials in chloride-rich environments. TiO2 films show high potential for improving the corrosion resistance of magnesium alloys. This article presents the structural observations and corrosion behavior of TiO2 thin films deposited onto a MgCa2Zn1Gd3 alloy using atomic layer deposition (ALD). Surface morphologies were observed using scanning electron microscopy (SEM) and atomic force microscopy (AFM), and Raman analysis of the deposited TiO2 films was also carried out. The corrosion behavior of the uncoated alloy and the alloy coated with TiO2 was measured in Ringer’s solution at 37 °C using electrochemical and immersion tests. The microscopic observations of the TiO2 thin films with a thickness of about 52.5 and 70 nm showed that the surface morphology was homogeneous without visible defects on the TiO2 surface. The electrochemical and immersion test results showed that the thin films decreased the corrosion rate of the studied Mg-based alloy, and the corrosion resistance was higher in the thicker TiO2 film.


Author(s):  
Arkadeb Mukhopadhyay ◽  
Sarmila Sahoo

Reinforced concrete is one of the most versatile materials for construction. In spite of this, the performance is limited by corrosion, cracking, and spalling of the steel rebars. The steel embedded in the concrete is protected by a passive film from the corrosive attack of chlorides, carbon dioxide, and sulphates. As the concentration of chlorides, carbon dioxide, or sulphates increases above a certain threshold value at the concrete rebar interface, the passive film breaks and leads to a severe increase in the corrosion rate. Further, dynamic loading and the temperature of the surroundings also affect the durability of the reinforcements. The rebar may be protected from such a corrosion attack by the suitable selection of material, improving the concrete quality and tailoring its composition or application of protective coatings. The present chapter highlights and summarizes the different grades of steel for their high corrosion resistance. Further, surface engineering and application of corrosion resistance coatings for the prevention of corrosion of construction steel rebars has been also discussed elaborately.


1970 ◽  
Vol 25 ◽  
pp. 53-61
Author(s):  
Minu Basnet ◽  
Jagadeesh Bhattarai

The corrosion behavior of the sputter-deposited nanocrystalline W-Cr alloys wasstudied in 0.5 M NaCl and alkaline 1 M NaOH solutions at 25°C, open to air usingimmersion tests and electrochemical measurements. Chromium metal acts synergisticallywith tungsten in enhancing the corrosion resistance of the sputter-deposited W-Cr alloys soas to show higher corrosion resistance than those of alloy-constituting elements in both 0.5M NaCl and 1 M NaOH solutions. In particular, the nanocrystalline W-Cr alloys containing25-91 at% chromium showed about one order of magnitude lower corrosion rates (that is,about 1-2 × 10-3 mm.y-1) than those of tungsten and chromium metals even for prolongedimmersion in 0.5 M NaCl solution at 25°C. On the other hand, the corrosion rate of thesputter-deposited W-Cr alloys containing 25-75 at % chromium was decreased significantlywith increasing chromium content and showed lowest corrosion rates (that is, 1.5-2.0 × 10-3 mm.y-1) after immersed for prolonged immersion in 1 M NaOH solution. The corrosion ratesof these nanocrystalline W-(25-75)Cr alloys are nearly two orders of magnitude lower thanthat of tungsten and more than one order of magnitude lower corrosion rate than that ofsputter-deposited chromium metal in 1 M NaOH solution. The corrosion-resistant of all theexamined sputter-deposited W-Cr alloys in 0.5 M NaCl solution is higher than in alkaline 1M NaOH solution at 25°C. Open circuit potentials of all the examined W-Cr alloys areshifted to more noble direction with increasing the chromium content in the alloys afterimmersion for 72 h in both 0.5 M NaCl and 1 M NaOH solutions at 25°C, open to air.Keywords: Sputter deposition, nanocrystalline W-Cr alloys, corrosion test, electrochemicalmeasurement, NaCl and NaOH solutions.DOI:  10.3126/jncs.v25i0.3300Journal of Nepal Chemical Society Volume 25, 2010 pp 53-61


2009 ◽  
Vol 620-622 ◽  
pp. 153-156 ◽  
Author(s):  
Kyung Chul Park ◽  
Byung Ho Kim ◽  
Jong Jin Jeon ◽  
Yong Ho Park ◽  
Ik Min Park

In the present work, the effect of Sn addition on the corrosion behavior of Mg–5Al–1Zn alloys was investigated. Microstructure, potentiodynamic polarization and immersion tests were carried out in 3.5% NaCl solution of pH 7.2 to estimate the corrosion behavior of AZ51 alloys with and without Sn addition. Mg17Al12 and Mg2Sn phases were mainly precipitated in inter-dendrite structures. With increasing the Sn content, the volume fraction of the Mg2Sn phase was increased and coarsening tendency was observed. The corrosion resistance was increased by Sn addition. Especially, the AZ51-5wt.%Sn alloy characterized the superior corrosion resistance among the four alloys. The Sn is known for a high hydrogen overvoltage and the secondary phases effectively formed the network structure, resulting in a drastically decreasing corrosion rate of AZ51 alloy.


CORROSION ◽  
10.5006/2813 ◽  
2020 ◽  
Vol 76 (7) ◽  
pp. 654-665 ◽  
Author(s):  
Yang Zhao ◽  
Limin Chang ◽  
Tao Zhang ◽  
Junfeng Xie ◽  
Yan Chen ◽  
...  

Effect of flow velocity on the passive film and pitting corrosion behavior of UNS S41426 stainless steel (SS) under the extreme oilfield environment was investigated using different techniques such as microscopy, nanoindentation, and electrochemical techniques. The experimental results show that the corrosion rate of UNS S41426 SS increased with velocity. The increase in flow velocity decreased the thickness and content of amorphous Cr(OH)3 (s) in the film. This in turn increased the density of phase boundary, resulting in a higher defect density. Thus, the UNS S41426 SS film became susceptible to breaking. Furthermore, the pitting had a higher susceptibility to grow to a larger size both in the vertical and horizontal directions with the increase in flow velocity.


2010 ◽  
Vol 152-153 ◽  
pp. 1624-1631 ◽  
Author(s):  
Xue Hui Zhao ◽  
Zhen Quan Bai ◽  
Kai Lin ◽  
Yan Han

Today’s global exploration of oil and gas leads to a range of highly corrosive environment that, in turn, require corrosion resistant high nickel content alloys for Oil Country Tubular Goods. Aimed at the problem of oil tube corrosion in environment with high content of H2S and CO2, the corrosion behavior of two nickel based alloys in 15%NaCl solution containing H2S/CO2 in high temperature and high pressure environments were researched. The pitting corrosion behavior of Ni-based alloys were investigated in FeCl3 solution by polarization curve and immersion test. The scanning electron microscopy(SEM), energy disperse spectroscopy(EDS) were applied to analyse the microstructure and corrosion performance of the samples. The results showed that the pitting-resistant of G3 was superior to Incoloy825.With the experimental temperature increasing, the corrosion rates increased and some slight corrosion pits appeared on the surface of Incoloy 825, Its maximum corrosion rate was 0.018mm/a. XRD showed that the corrosion films formed on nickel base alloys were consist of NiS, FeS and the oxides of Ni and Cr. The polarization curves showed that there were different corrosion behavior of two alloys, the anodic curve of G3 has an obvious passivation region, and there has higher pitting potential .


CORROSION ◽  
10.5006/3672 ◽  
2020 ◽  
Author(s):  
Dinh Pham ◽  
Sachiko Hiromoto ◽  
Equo Kobayashi

The influences of Zn content and heat treatment on microstructure and corrosion behavior of Mg-xZn (x=1, 3, 5 and 7 wt.%) alloys were studied. (α-Mg + MgZn) eutectic cells and Zn-segregated regions were formed in the as-cast alloys. The Zn-rich phases acted as micro-cathodes in galvanic corrosion. Volume fraction of the Zn-rich phases increased with Zn content of the as-cast alloys, leading to a decrease in corrosion resistance. The corrosion rate of the as-cast alloys increased by 4 times with an increase of the volume fraction of eutectic cell from 0.07 vol.% of Mg-1Zn alloy to 2.18 vol.% of Mg-5Zn alloy. The corrosion rate of Mg-7Zn alloy with 2.87 vol% eutectic cells was 2 times higher than that of Mg-5Zn alloy. The Zn-rich phases dissolved by the T4 treatment and only the T4-treated Mg-7Zn alloy obviously showed eutectic cells of 1.73 vol.%. The polarization resistance (Rp) of the T4-treated Mg-1, 3 and 5Zn alloys was 2-10 times higher than that of the as-cast alloys. The T4-treated Mg-7Zn showed similar Rp to the as-cast Mg-5Zn alloy. Consequently, the volume fraction of Zn-rich phases dominated the corrosion resistance of Mg-xZn alloys.


2012 ◽  
Vol 229-231 ◽  
pp. 26-30
Author(s):  
Lin Bo Li ◽  
Jing Guo ◽  
Fei Peng Lou

In this paper, the corrosion behaviors of Sm-based bulk metallic glasses (BMGs) were investigated by immersion test. It was found that with Co content increasing the ability of corrosion resistance of the alloy increases for Sm-based bulk metallic glasses. A comparison study was made on the corrosion behaviors between the glassy state alloys and crystalline alloys with the same ingredients. The results show that the glassy state alloy has the better corrosion resistance.


2012 ◽  
Vol 2012 ◽  
pp. 1-7 ◽  
Author(s):  
G. Salinas ◽  
J. G. Gonzalez-Rodriguez ◽  
J. Porcayo-Calderon ◽  
V. M. Salinas-Bravo ◽  
M. A. Espinoza-Medina

The hot corrosion behavior of Fe40Al intermetallic alloyed with Ag, Cu, Li, and Ni (1–5 at.%) in NaCl-KCl (1 : 1 M) at 670°C, typical of waste gasification environments, has been evaluated by using polarization curves and weight loss techniques and compared with a 304-type stainless steel. Both gravimetric and electrochemical techniques showed that all different Fe40Al-base alloys have a much higher corrosion resistance than that for stainless steel. Among the different Fe40Al-based alloys, the corrosion rate was very similar among each other, but it was evident that the addition of Li decreased their corrosion rate whereas all the other elements increased it. Results have been explained in terms of the formation and stability of an external, protective Al2O3layer.


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