Pilot cooling tests conducted for high-copper converter matte ingots at Polar Division of PJSC MMC Norilsk Nickel

2020 ◽  
pp. 51-56
Author(s):  
A. N. Glazatov ◽  
◽  
M. I. Ryabushkin ◽  
N. V. Danilov ◽  
◽  
...  
Keyword(s):  
Cooling Rate ◽  
Weight Ratio ◽  
Test Methods ◽  
The Other ◽  
Cooling Curves ◽  
Functional Dependencies ◽  
Copper Converter ◽  
High Copper ◽  
Converter Matte ◽  
Polar Division

This paper describes the test methods that were applied to three ingots of high-copper converter matte with the weight ratio of Cu:Ni ~ 2.3 at Polar Division of PJSC MMC Norilsk Nickel to determine their cooling rate. The obtained results are also discussed. A test heat was done in the converter of the Nadezhdinski Metallurgical Plant, during which the following compositions were closely monitored: that of middlings; that of the finished matte that was discharged at 1,255–1,260 оС and poured in molds at 1,200 and 1,140 оС; and that of metallized matte that was intentionally overheated to 1,285–1,290 оС and poured at 1,200 оС. The cooling time was 82 and 93 hours (for capped ingots). The temperature was monitored with the help of six chromel-alumel thermocouples located at the level of 1,350, 850 and 350 mm from the bottom; three of them in the centre and the other three on a side. The ingots were crushed at the Nickel Plant, and a ~300 kg representative sample with the size of 3 mm was taken from each ingot for flotation tests. Spot samples were taken from the temperature monitoring areas for structural characterization. Based on experimental data, functional dependencies were derived with R2 0.99 that describe the obtained cooling curves. It is shown that due to the use of insulation cap in the structure defining temperature range of 1,150–750 оС, the cooling rate of the ingot top can be considerably decreased (approximately by three times). It is equal to 28–29 оС/h. In the vertically central part of all test ingots — i. e. ~850 mm from the bottom both in the centre and on a side, the cooling rates vary in the range of ~9–10.5 оС/h; in lower monitoring points — i. e. 350 mm from the bottom, they are equal to 24–33 оС/h. The cooling rate of the overheated matte at the top drops to 67 versus 87 оС/h for the uncapped ingot, whereas in the centre and at the bottom it almost remains the same.

Fidelity of J1269 and J24523

2007 ◽  
Vol 35 (2) ◽  
pp. 94-117 ◽  
Author(s):  
James A. Popio ◽  
John R. Luchini
Keyword(s):  
Steady State ◽  
Rolling Resistance ◽  
Test Methods ◽  
The Other ◽  
Reference Condition ◽  
Test Standards

Abstract This study compares data from the two Society of Automotive Engineers test methods for rolling resistance: J-2452 (Stepwise Coast-Down) and J-1269 (Equilibrium) steady state. The ability of the two methods to evaluate tires was examined by collecting data for 12 tires. The data were analyzed and the data showed that the two methods ranked the tires the same after the data were regressed and the rolling resistance magnitude was calculated at the Standard Reference Condition. In addition, analysis of the two methods using this matched set of testing provided an opportunity to evaluate each of these test standards against the other. It was observed that each test has merits absent from the other.

scholarly journals In Ovo Injection of GABA Can Help Body Weight Gain at Hatch, Increase Chick Weight to Egg Weight Ratio, and Improve Broiler Heat Resistance

Animals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 1364
Author(s):  
Chris Major Ncho ◽  
Akshat Goel ◽  
Chae-Mi Jeong ◽  
Mohamed Youssouf ◽  
Yang-Ho Choi
Keyword(s):  
Antioxidant Capacity ◽  
Total Antioxidant Capacity ◽  
Antioxidant Status ◽  
Body Weight Gain ◽  
Weight Ratio ◽  
The Other ◽  
Mrna Levels ◽  
In Ovo ◽  
Total Antioxidant ◽  
In Ovo Injection

The aim of this study was to explore the outcomes of an in ovo GABA injection in broilers challenged with HS. In Experiment 1, 210 Arbor Acres eggs were allocated to five treatments: no-injection, and in ovo injection of 0.6 mL of 0%, 5%, 10%, or 20% of GABA. Hatchling weight and CWEWR were significantly increased in the 5% GABA group. In ovo, injection of 10% GABA solution caused a significant decrease in plasma cholesterol and increased plasma total antioxidant capacity of hatchlings. Experiment 2 was conducted with 126 fertile Arbor Acres eggs distributed into one of two groups. At 17.5 days of incubation, one received no injection, and the other was fed 0.6 mL of 10% GABA. On day 10, one subgroup (4 replicates * 3 birds) from each treatment was submitted to HS (38 ± 1 °C for 3 h) while the other was kept at a thermoneutral temperature (29 ± 1 °C). An in ovo injection of GABA significantly increased total antioxidant capacity, but reduced malondialdehyde levels, hepatic mRNA levels of HSP70, FAS, and L-FABP with HS. In conclusion, an in ovo GABA injection improves CWEWR and antioxidant status at hatch, and enhances antioxidant status while downregulating the expression of HSP70 and fatty acid metabolism-related genes in young chicks under HS.

scholarly journals Influence of Bitumen Type and Asphalt Mixture Composition on Low-Temperature Strength Properties According to Various Test Methods

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2118 ◽  
Author(s):  
Marek Pszczola ◽  
Cezary Szydlowski
Keyword(s):  
Tensile Strength ◽  
Low Temperature ◽  
Cooling Rate ◽  
Strength Properties ◽  
Test Methods ◽  
Asphalt Mixtures ◽  
Bending Test ◽  
Mixture Composition ◽  
Tension Stress ◽  
Strength Reserve

In regions with low-temperatures, action transverse cracks can appear in asphalt pavements as a result of thermal stresses that exceed the fracture strength of materials used in asphalt layers. To better understand thermal cracking phenomenon, strength properties of different asphalt mixtures were investigated. Four test methods were used to assess the influence of bitumen type and mixture composition on tensile strength properties of asphalt mixtures: tensile strength was measured using the thermal stress restrained specimen test (TSRST) and the uniaxial tension stress test (UTST), flexural strength was measured using the bending beam test (BBT), and fracture toughness was measured using the semi-circular bending test (SCB). The strength reserve behavior of tested asphalt mixtures was assessed as well. The influence of cooling rate on the strength reserve was investigated and correlations between results from different test methods were also analyzed and discussed. It was observed that the type of bitumen was a factor of crucial importance to low-temperature properties of the tested asphalt concretes. This conclusion was valid for all test methods that were used. It was also observed that the level of cooling rate influenced the strength reserve and, in consequence, resistance to low-temperature cracking. It was concluded that reasonably good correlations were observed between strength results for the UTST, BBT, and SCB test methods.

Effect of behavioral variables on cooling rate of man in cold water

1975 ◽  
Vol 38 (6) ◽  
pp. 1073-1077 ◽  
Author(s):  
J. S. Hayward ◽  
J. D. Eckerson ◽  
M. L. Collis
Keyword(s):  
Body Size ◽  
Cooling Rate ◽  
Rectal Temperature ◽  
Body Surface ◽  
Cold Water ◽  
The Other ◽  
Ocean Water ◽  
Protective Behaviors ◽  
Control Behavior ◽  
Behavioral Variables

Five different behaviors of man while in cold ocean water (9–10 degrees C) were assessed for their effect on rate of progress into hypothermia. With subjects wearing lifejackets, two thermally protective behaviors were studied which reduce exposure to the water of areas of body surface with high relative heat loss potential. One was huddling of three persons and the other a self-huddle behavior (HELP or Heat Escape Lessening Posture). These two behaviors resulted in significant reductions of rectal temperature cooling rate of 66 per cent and 69 per cent, respectively, of that of a control behavior. With no flotation available, two survival swimming behaviors (treading water and drownproofing) were shown to result in significant increases in cooling rate to 134 per cent and 182 per cent, respectively, of the control behavior. Potential swimming distance of subjects wearing a life-jacket was 0.85 miles in water near 12 degrees C before predicted incapacitation by hypothermia. It was concluded that behavioral variables can be of major importance in determining survival time in cold water through modulation of cooling rate associated with other variables such as fatness, body size, and clothing.

scholarly journals Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure Composites

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
P. Gurusamy ◽  
T. Sathish ◽  
V. Mohanavel ◽  
Alagar Karthick ◽  
M. Ravichandran ◽  
...  
Keyword(s):  
Finite Element ◽  
Temperature Distribution ◽  
Cooling Rate ◽  
Base Alloy ◽  
Cast Alloy ◽  
Simulation Software ◽  
Engineering Industry ◽  
Effect Of Temperature ◽  
Cooling Curves ◽  
Squeeze Pressure

Aluminium-reinforced composites play a vital role in the engineering industry because of their better strength and stiffness. The properties are directly related to the solidification phenomenon of the cast alloy. The design engineer should understand the importance of the solidification behavior of base alloy and its reinforcement. Composites’ solidification study is rare, and the reviews are limited. The solidification process is analyzed using the finite element method (FEM), and this would fetch a lot of information about the cooling rate of the composites and also helps to reduce the time in experimentation. This paper reports and plots the cooling curves of Al/SiCp composites using simulation software. Cylindrical-shaped composites were developed using the squeeze casting method, and the experimental cooling curves were plotted using a K-type thermocouple. Composites samples were prepared at the following squeeze pressures: 0, 30, 50, 70, 100, and 130 MPa; melt and die temperature was kept constant at 800 and 400°C, respectively. The experimental and FEA cooling curves were compared, and it was agreed that the increase in the squeeze pressure increases the cooling rate of the developed composite. Furthermore, the effect of temperature distribution from the inner region of the melt and die material which causes the radial and tangential stress of components has also been examined.

Cooling rate studies of rocks from two basic dykes

1982 ◽  
Vol 46 (340) ◽  
pp. 387-394 ◽  
Author(s):  
G. M. Corrigan
Keyword(s):  
Crystal Growth ◽  
Cooling Rate ◽  
Incubation Period ◽  
The Other ◽  
Textural Features ◽  
Variable Rate ◽  
Constant Rate ◽  
Loop Technique ◽  
Basaltic Melts ◽  
Cooling Model

SynopsisNucleation and crystal growth of plagioclase have been studied in two basaltic melts by one atmosphere, constant-rate and variable-rate cooling experiments using the wire-loop technique (Donaldson et al., 1975). Constant-rate cooling studies indicate that the length of the incubation period prior to nucleation varies systematically with the degree of supercooling and with the cooling rate. Attempts to determine the rates at which the marginal parts of two dykes (from the Isle of Arran, SW Scotland) cooled, by the attempted reproduction of the natural textural features, in constant-rate cooling experiments suggest that for one of the dykes, plagioclase phenocrysts at the contact could have grown at a cooling rate of approximately 3°C/hour and the groundmass plagioclase laths at faster cooling rates in excess of 10°C/hour. For the other dyke the plagioclase laths in the rocks 0.5 cm from the dyke contact probably grew at rates slower than 2°C/hour. Attempts to validate experimentally the Jaeger (1957) cooling model for the two dykes suggest that the dykes cooled at much slower rates than the theory predicts.

Evaluation of the Scott bond test method

2012 ◽  
Vol 27 (2) ◽  
pp. 231-236 ◽  
Author(s):  
Christer Fellers ◽  
Sören Östlund ◽  
Petri Mäkelä
Keyword(s):  
Tensile Test ◽  
Total Energy ◽  
High Speed ◽  
Test Methods ◽  
Test Method ◽  
The Other ◽  
High Speed Photography ◽  
Tensile Tester ◽  
Delamination Resistance ◽  
Energy Consuming

Abstract The Scott bond test is the most commonly used test method for quantifying the delamination resistance of paper and board. The objective of this investigation was to validate the hypothesis that the Scott bond value would be dominated by the total energy under the force elongation curve in a z-directional tensile test. The investigation comprised three types of hand sheets with comparatively low strength values. Three test methods were used to obtain the energy for delamination: 1) Z-test, a z-directional tensile test, 2) Scott bond test, and 3) Simulated Scott bond test, a Scott bond type of test performed in a hydraulic tensile tester. The test data were expressed as a correlation between the failure energy obtained from the Z-test and the other two tests. The results showed that the Scott bond test gave slightly higher values than the Z-test for the weakest paper, but that the value tended to be much higher for the stronger papers. On the other hand the Simulated Scott bond test tended to give lower values than the Z-test. High speed photography was used to reveal several energy consuming mechanisms in the Scott bond test that can explain why this test gave higher values than the Ztest. The lower values from the Simulated Scott bond values are more difficult to explain. At this stage we can suggest that the failure mechanism is different if the paper is delaminated by pure tension or by a gradual delamination as in the Scott bond test.

scholarly journals Electronic Structure and Oxidation Mechanism of Nickel–Copper Converter Matte from First-Principles Calculations

ACS Omega ◽  
2020 ◽  
Vol 5 (32) ◽  
pp. 20090-20099
Author(s):  
Wen Tao ◽  
Chuncheng Zhu ◽  
Qian Xu ◽  
Shenggang Li ◽  
Xiaolu Xiong ◽  
...  
Keyword(s):  
Electronic Structure ◽  
First Principles ◽  
Oxidation Mechanism ◽  
First Principles Calculations ◽  
Copper Converter ◽  
Nickel Copper ◽  
Converter Matte

A Novel Canning Technology for Forging of Gamma-TiAl Alloys

2007 ◽  
Vol 546-549 ◽  
pp. 1421-1426
Author(s):  
J. Zhang ◽  
Anja Kutzsche ◽  
K. Rosenberg ◽  
Christoph Leyens ◽  
Bernd Viehweger
Keyword(s):  
Stainless Steel ◽  
Cooling Rate ◽  
Glass Layer ◽  
Strain Rates ◽  
Coated Steel ◽  
Cooling Curves ◽  
Temperature Decrease ◽  
Tial Alloys ◽  
Stainless Steel Foil ◽  
Equiaxed Grains

A novel canning technology to forge gamma-TiAl alloys was developed at the BTU Cottbus. A TiAl specimen was encapsulated with multilayer stainless steel foil and glass. The steel foil layers prevented the heat loss through radiation and the glass layer reduced the temperature decrease through conduction. First, the effect of steel foil on the cooling rate was investigated. Cooling curves were recorded for TiAl specimens without steel foil layer, with 1, 2, 3 and 4 layers of steel foil, as well as with 3 coated steel foil layers, respectively. While the unprotected specimen cooled from 1200 °C to 1100 °C within 12 s, the specimen with 3 coated steel foil layers needed 52 s for the same temperature decrease. The efficiency of the glass layer was examined with forging of steel specimens. The cooling rate during forging of the specimen with a glass layer was only half of that without a glass layer. Based on the results, Ti-45Al-0.5Mo-0.5Cu-0.2Si specimens, canned with steel foil and glass, were successfully forged at strain rates of 0.1 s-1 and 0.04 s-1 with warm dies which were heated to 500 °C. Visual and metallographic examinations revealed no cracks, pores or micropores. The microstructures are fine-equiaxed grains.

Sign in / Sign up

Export Citation Format

Share Document