scholarly journals INFLUENCE OF PROCESS PARAMETERS IN FRICTION DRILLING OF TITANIUM TI-6AL-4V ALLOY

2021 ◽  
Vol 2021 (4) ◽  
pp. 4791-4796
Author(s):  
THONGCHAI PANGJUNDEE ◽  
◽  
APIWAT MUTTAMARA ◽  
Keyword(s):  
Matrix Material ◽  
Spindle Speed ◽  
Influence Of Process Parameters ◽  
Drilling Parameters ◽  
The Matrix ◽  
Friction Drilling ◽  
Conical Tool ◽  
Titanium Grade ◽  
Thrust Forces ◽  
Drill Tool

Friction drilling is a process of using the friction between the rotating conical tool and the workpiece to generate heat and deform the work piece’s material and penetrate the hole. The softened material is pushed sideward and downward to make the bushing. This paper aimed to study the influence of friction drilling parameters. Thrust forces and torque forces were analysed. Experiments were carried out with a friction drill tool made of tungsten carbide on titanium grade Ti-6Al-4V. The parameters used in this study were spindle speed and feed rate. It was found that the thrust force and torque decreased with increased spindle speed and with decrease of feed parameters. The microstructure reveals that deformed grains at hole’s surface relate to hardness on the cross-section of workpiece. The highest value of microhardness was 813.2 HV and reduced to the original hardness of the matrix material.

scholarly journals An Experimental Study on Copper Plates Using Friction Drilling.

2021 ◽  
Vol 9 (10) ◽  
pp. 767-770
Author(s):  
Samadhan Suresh Mule
Keyword(s):  
Feed Rate ◽  
Thrust Force ◽  
Spindle Speed ◽  
Resistance Force ◽  
Process Conditions ◽  
Work Material ◽  
Friction Drilling ◽  
Hole Making ◽  
Thin Walled ◽  
Conical Tool

Abstract: Friction drilling is a novel hole-making method that can be performed on thin-walled sheets. In recent years of study, the thrust force and torque under numerous process conditions were performed to demonstrate the benefits. In recent years of study, the thrust force and torque under various process conditions were performed to demonstrate the benefits. Our objective is to review the behavior of the material with the use of friction drilling by variation of thickness, Spindle speed, and feed rate. Our objective is to study the behavior of the material with the use of friction drilling by variation of thickness, Spindle speed, and feed rate. The friction between a rapid rotating conical tool and a sheet metal workpiece generates heat to soften and displace the metal to form a whole. Friction drilling is a non-traditional hole-making process in which a conical rotating tool is applied to penetrate the workpiece and make the outlet in a single step, without generating chips. the process relies on the heat generated thanks to the resistance force between tool and workpiece, to soften, penetrate and deform the work material into a bushing shape. Generally, friction drilling is applied to thin-walled materials owing to increasing connection length and clamping strength. The generated resistance heat cause softening piece of work material, increase its ductility, and providing it to flow, that extruded onto both the front and back sides of the holes. Keywords: Friction Drilling, Conical Tool, Material Displace, Temperature, Hardness & Thickness.

Drilling Of Tio2 and Zns Filled Gfrp Composites: A Taguchi Approach

2014 ◽  
Vol 4 (1) ◽  
pp. 42-54
Author(s):  
Arun K. V. ◽  
Sujay Kumar D. ◽  
Murugesh M. C.
Keyword(s):  
Thrust Force ◽  
Polymer Matrix Composites ◽  
Matrix Composites ◽  
Influence Of Process Parameters ◽  
Volume Fractions ◽  
The Matrix ◽  
Radial Drilling ◽  
Machine Speed ◽  
Tool Diameter ◽  
Drill Tool

The main affecting parameter for Delamination of the composites and in turn the failure of composites is the Thrust force. In the present work an attempt has been made in order to investigate the Thrust force generated during drilling of the TiO2 and ZnS filled Glass Fabric Reinforced Polymer Matrix Composites (GFRP). The volume fractions in the matrix were chosen as 1, 2 and3%. A plan of experiments, based on the techniques of Taguchi, was performed to acquire data in a controlled way. An L27 orthogonal array and analysis of variance (ANOVA) were employed to investigate the influence of process parameters on the drilling of these composites. Drilling has been conducted on a radial drilling machine. Speed of drilling (S), volume fractions (VF) and drill tool diameter (D) were considered as the varying parameters with three levels. Thrust force has been considered as the output parameter and is been measured in each combination of parameters chosen. Results reveal that, the addition of filler will increase the thrust force developed during drilling. As per ANOVA values, drill tool diameter contributes more towards generation of thrust, followed by speed of drilling. Main Effect plots shows that, contribution of speed towards thrust generation is only upto a certain level of increase in speed.

scholarly journals Optimization of drilling process parameters on delamination factor of Jute reinforced unsaturated polyester composite using Box-Behnken design of experiment

2020 ◽  
Vol 14 (1) ◽  
pp. 6295-6303
Author(s):  
Zaleha Mustafa ◽  
N. H. Idrus ◽  
A B. Mohd Hadzley ◽  
D. Sivakumar ◽  
M. Y. Norazlina ◽  
...  
Keyword(s):  
Process Parameters ◽  
Feed Rate ◽  
Unsaturated Polyester ◽  
Spindle Speed ◽  
Drilling Process ◽  
Delamination Factor ◽  
Drilling Parameters ◽  
Polyester Composite ◽  
Tool Diameter ◽  
Drill Tool

This paper presents an investigation on the influence of the drilling parameters such as feed rate, spindle speed and drill tool diameter onto the delamination factor of the jute reinforced unsaturated polyester composite. Natural fibre based composite are mostly used for commodity application and often subjected to drilling during applications and may generate delamination of drilled holes on the workpiece. The composite was fabricated using woven jute fibre via vacuum bagging method followed a high temperature curing using hot press. The fibre was kept at 40 vol. %. The main effect and the interaction between the specified factors of feed rate (20-100mm/min), spindle speed (500-1500 rpm) and drill tool diameter (4-8 mm) with delamination factor as corresponding respond was structured via the Response Surface Methodology (RSM) based on three-level Box-Behnken design of experiment and the ANOVA. The levels of importance of the process parameters on flexural properties are determined by using Analysis of Variance (ANOVA). The optimised drilling process parameters obtained as 24.38 mm/min of feed rate, 1146.14 rpm of spindle speed and 5.51 mm drill tool diameter achieved the most minimal delamination factor. The feed rate and spindle speed were perceived as the most influential drilling parameters on the delamination factor of the jute reinforced unsaturated polyester composite.

Investigation on Surface Roughness of Drilled Holes in Nanoparticle Filled Polymer Matrix Composites

2021 ◽  
Vol 105 ◽  
pp. 68-76
Author(s):  
R. Pramod ◽  
S. Basavarajappa ◽  
G.B. Veeresh Kumar
Keyword(s):  
Surface Roughness ◽  
Feed Rate ◽  
Polymer Matrix Composites ◽  
Spindle Speed ◽  
Machining Parameters ◽  
Matrix Composites ◽  
The Matrix ◽  
Experimental Values ◽  
Tool Diameter ◽  
Drill Tool

The utilization of nanoparticle filled composite materials in many different engineering fields has undergone a tremendous increase. Accordingly, the need for accurate machining of composites has increased enormously. In the present study, an attempt has been made to assess the factors influencing surface roughness on the machining of nanocomposites and base composites. The Taguchi L16 experimental design concept has been used for experimentation. The drilling experiments were conducted considering spindle speed, drill tool diameter, and feed rate as machining parameters. The empirical model was developed based on the input parameters. Analysis of Variance (ANOVA) established the relation between predicted and experimental values. The regression model was found to be within the level of confidence with greater accuracy indicated by R2 value. The addition of Nanoclay and Graphene as fillers in the matrix improved the surface roughness of the hole. Feed rate and spindle speed were found to be the significant factors of machining and Graphene reinforced composites had better surface finish.

Polishing process effect on the image of dispersed precipitates

1984 ◽  
Vol 42 ◽  
pp. 534-535
Author(s):  
C.T. Hu ◽  
C.W. Allen
Keyword(s):  
Matrix Material ◽  
Specimen Preparation ◽  
Second Phase ◽  
Precipitate Particle ◽  
Polishing Process ◽  
Second Phase Particles ◽  
The Matrix ◽  
Surface Profiles ◽  
Thinning Process

One important problem in determination of precipitate particle size is the effect of preferential thinning during TEM specimen preparation. Figure 1a schematically represents the original polydispersed Ni3Al precipitates in the Ni rich matrix. The three possible type surface profiles of TEM specimens, which result after electrolytic thinning process are illustrated in Figure 1b. c. & d. These various surface profiles could be produced by using different polishing electrolytes and conditions (i.e. temperature and electric current). The matrix-preferential-etching process causes the matrix material to be attacked much more rapidly than the second phase particles. Figure 1b indicated the result. The nonpreferential and precipitate-preferential-etching results are shown in Figures 1c and 1d respectively.

Application of cross correlation to HREM images of surfaces

1987 ◽  
Vol 45 ◽  
pp. 754-755
Author(s):  
D. E. Luzzi ◽  
L. D. Marks ◽  
M. I. Buckett
Keyword(s):  
Cross Correlation ◽  
A Priori ◽  
Matrix Material ◽  
Correlation Method ◽  
Accurate Knowledge ◽  
Complex Image ◽  
Fourier Filtering ◽  
The Matrix ◽  
Low Pass ◽  
Data Reduction Technique

As the HREM becomes increasingly used for the study of dynamic localized phenomena, the development of techniques to recover the desired information from a real image is important. Often, the important features are not strongly scattering in comparison to the matrix material in addition to being masked by statistical and amorphous noise. The desired information will usually involve the accurate knowledge of the position and intensity of the contrast. In order to decipher the desired information from a complex image, cross-correlation (xcf) techniques can be utilized. Unlike other image processing methods which rely on data massaging (e.g. high/low pass filtering or Fourier filtering), the cross-correlation method is a rigorous data reduction technique with no a priori assumptions.We have examined basic cross-correlation procedures using images of discrete gaussian peaks and have developed an iterative procedure to greatly enhance the capabilities of these techniques when the contrast from the peaks overlap.

Impact Strength, Flexural Modulus and Wear Rate of PMMA Composites Reinforced by Eggshell Powders

2020 ◽  
Vol 38 (7A) ◽  
pp. 960-966
Author(s):  
Aseel M. Abdullah ◽  
Hussein Jaber ◽  
Hanaa A. Al-Kaisy
Keyword(s):  
Impact Strength ◽  
Wear Rate ◽  
Flexural Modulus ◽  
Matrix Material ◽  
Weight Fraction ◽  
Pure Pmma ◽  
Calcination Process ◽  
The Matrix ◽  
The Impact ◽  
Interface Bond

In the present study, the impact strength, flexural modulus, and wear rate of poly methyl methacrylate (PMMA) with eggshell powder (ESP) composites have been investigated. The PMMA used as a matrix material reinforced with ESP at two different states (including untreated eggshell powder (UTESP) and treated eggshell powder (TESP)). Both UTESP and TESP were mixed with PMMA at different weight fractions ranged from (1-5) wt.%. The results revealed that the mechanical properties of the PMMA/ESP composites were enhanced steadily with increasing eggshell contents. The samples with 5 wt.% of UTESP and TESP additions give the maximum values of impact strength, about twice the value of the pure PMMA sample. The calcination process of eggshells powders gives better properties of the PMMA samples compared with the UTESP at the same weight fraction due to improvements in the interface bond between the matrix and particles. The wear characteristics of the PMMA composites decrease by about 57% with increases the weight fraction of TESP up to 5 wt.%. The flexural modulus values are slightly enhanced by increasing of the ESP contents in the PMMA composites.

scholarly journals Self-Reinforced Nylon 6 Composite for Smart Vibration Damping

Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1235
Author(s):  
Bidita Salahuddin ◽  
Rahim Mutlu ◽  
Tajwar A. Baigh ◽  
Mohammed N. Alghamdi ◽  
Shazed Aziz
Keyword(s):  
Matrix Material ◽  
Nylon 6 ◽  
Vibration Damping ◽  
Vibration Energy ◽  
Damping Factor ◽  
Passive Vibration Control ◽  
Reinforced Composite ◽  
Coiled Structure ◽  
The Matrix ◽  
3D Printed

Passive vibration control using polymer composites has been extensively investigated by the engineering community. In this paper, a new kind of vibration dampening polymer composite was developed where oriented nylon 6 fibres were used as the reinforcement, and 3D printed unoriented nylon 6 was used as the matrix material. The shape of the reinforcing fibres was modified to a coiled structure which transformed the fibres into a smart thermoresponsive actuator. This novel self-reinforced composite was of high mechanical robustness and its efficacy was demonstrated as an active dampening system for oscillatory vibration of a heated vibrating system. The blocking force generated within the reinforcing coiled actuator was responsible for dissipating vibration energy and increase the magnitude of the damping factor compared to samples made of non-reinforced nylon 6. Further study shows that the appropriate annealing of coiled actuators provides an enhanced dampening capability to the composite structure. The extent of crystallinity of the reinforcing actuators is found to directly influence the vibration dampening capacity.

Investigation on the Influence of Pressure Terms in a Volume-Averaged Energy Balance in the Modelling of Liquid Composite Moulding Processes

2019 ◽  
Vol 809 ◽  
pp. 480-486
Author(s):  
Rohit George Sebastian ◽  
Christof Obertscheider ◽  
Ewald Fauster ◽  
Ralf Schledjewski
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Energy Balance ◽  
Matrix Material ◽  
Energy Balance Equation ◽  
Manufacturing Processes ◽  
Composite Manufacturing ◽  
Liquid Composite Moulding ◽  
The Matrix ◽  
Computational Fluid Dynamics Cfd

The growing use of composite materials has generated interest in improving and optimising composite manufacturing processes such as Liquid Composite Moulding (LCM). In LCM, dry preforms are placed in a mould and impregnated with the matrix material. The efficiency of filling the moulds can be improved by using Computational Fluid Dynamics (CFD) filling simulations during the design of the mould. As part of an on-going effort to develop a CFD tool for the simulation of LCM processes, a volume averaged energy balance equation has been derived and implemented in a custom OpenFOAM solver. The energy balance is implemented in a custom OpenFOAM solver with and without the pressure terms for comparison with results from RTM experiments. It is found that the pressure terms do not significantly influence the results for LCM processes.

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