scholarly journals A Review of Additive Manufacturing in Aerospace Application

2021 ◽  
Vol 31 (2) ◽  
pp. 109-115
Author(s):  
Meena Pant ◽  
Pritam Pidge ◽  
Leeladhhar Nagdeve ◽  
Harish Kumar
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Social Life ◽  
State Of The Art ◽  
Aviation Industry ◽  
Digital Manufacturing ◽  
Layer By Layer ◽  
Aerospace Application ◽  
Machine Performance ◽  
Traditional Manufacturing

In the era of Digital Manufacturing and supporting state-of-the-art, i.e. Additive manufacturing (AM) technology is getting more popular known as 3D printing, AM has created its own space in the fastest growing industry. 3D printing has evolved in previous years, and now, it is being used in several social life domains. The main application of this process has found in prototyping, aerospace industry, biomedical and dental implants. Additive manufacturing prints a part in a layer by layer or line by line pattern. It opposes the basic concept of traditional manufacturing. Advances in composite and multi-material manufacturing provide new opportunities for the convenient manufacture of lightweight parts and modern products, such as flapping wings, satellite brackets, and lightweight components for the aviation industry. It is a particular technology that varies from conventional and subtractive development in terms of lightweight, enhanced features, lower fuel consumption, and optimized machine performance, so on. This paper addressed the progress of AM in the aerospace field and addressed the issues of AM linked to a specific aerospace component.

scholarly journals ADDITIVE MANUFACTURING - APPLICATION OPPORTUNITIES FOR THE AVIATION INDUSTRY

2015 ◽  
Vol 6 (2) ◽  
pp. 63-86
Author(s):  
Dipesh Dhital ◽  
Yvonne Ziegler
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Computer Aided Design ◽  
Free Form ◽  
Aviation Industry ◽  
Layer By Layer ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Subtractive Manufacturing ◽  
Aided Design

Additive Manufacturing also known as 3D Printing is a process whereby a real object of virtually any shape can be created layer by layer from a Computer Aided Design (CAD) model. As opposed to the conventional Subtractive Manufacturing that uses cutting, drilling, milling, welding etc., 3D printing is a free-form fabrication process and does not require any of these processes. The 3D printed parts are lighter, require short lead times, less material and reduce environmental footprint of the manufacturing process; and is thus beneficial to the aerospace industry that pursues improvement in aircraft efficiency, fuel saving and reduction in air pollution. Additionally, 3D printing technology allows for creating geometries that would be impossible to make using moulds and the Subtractive Manufacturing of drilling/milling. 3D printing technology also has the potential to re-localize manufacturing as it allows for the production of products at the particular location, as and when required; and eliminates the need for shipping and warehousing of final products.

scholarly journals A Review on Development of Bio-Inspired Implants Using 3D Printing

Biomimetics ◽  
2021 ◽  
Vol 6 (4) ◽  
pp. 65
Author(s):  
Ansheed A. Raheem ◽  
Pearlin Hameed ◽  
Ruban Whenish ◽  
Renold S. Elsen ◽  
Aswin G ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Layer By Layer ◽  
Medical Implants ◽  
3D Print ◽  
Metal Implants ◽  
Natural Tissue ◽  
And Control ◽  
Natural Architecture ◽  
Fine Tune

Biomimetics is an emerging field of science that adapts the working principles from nature to fine-tune the engineering design aspects to mimic biological structure and functions. The application mainly focuses on the development of medical implants for hard and soft tissue replacements. Additive manufacturing or 3D printing is an established processing norm with a superior resolution and control over process parameters than conventional methods and has allowed the incessant amalgamation of biomimetics into material manufacturing, thereby improving the adaptation of biomaterials and implants into the human body. The conventional manufacturing practices had design restrictions that prevented mimicking the natural architecture of human tissues into material manufacturing. However, with additive manufacturing, the material construction happens layer-by-layer over multiple axes simultaneously, thus enabling finer control over material placement, thereby overcoming the design challenge that prevented developing complex human architectures. This review substantiates the dexterity of additive manufacturing in utilizing biomimetics to 3D print ceramic, polymer, and metal implants with excellent resemblance to natural tissue. It also cites some clinical references of experimental and commercial approaches employing biomimetic 3D printing of implants.

Computational Study of Reinforcement Mechanisms of Cuttlefish Bone Inspired Structure for 3D Printing

2021 ◽  
Author(s):  
Brandon Bethers ◽  
Yang Yang
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Computational Study ◽  
High Energy ◽  
Simulation Software ◽  
Support Structures ◽  
Common Support ◽  
Potential Applications ◽  
Manufacturing Techniques ◽  
Traditional Manufacturing

Abstract Cuttlebone, the internal shell structure of a cuttlefish, presents a unique labyrinthian wall-septa design that promotes high energy absorption, porosity, and damage tolerance. This structure offers us an inspiration for the design of lightweight and strong structures for potential applications in mechanical, aerospace and biomedical engineering. However, the complexity of the cuttlebones structural design makes its fabrication by traditional manufacturing techniques not feasible. The advances in additive manufacturing (3D printing) make highly complex structures like cuttlebone possible to manufacture. In this work, the authors sought to establish comparative data between cuttlebone structures and some common support structures used in additive manufacturing. The structures compared to cuttlebone in this work include the cubic, honeycomb and triangular support structures. This was accomplished by using CAD modeling and simulation software. This study found that the cuttlefish structures had higher average stress values than the others but similar average strain values. This leads to a higher modulus of elasticity for the cuttlebone structures. The data suggests that further research into cuttlebone structures could produce future designs that improve upon the current well-established additive manufacturing support structures. Further study will be performed for the 3D printing of cuttlebone inspired structures by using various types of materials, such as soft and rigid polymers, functional ceramics, composites, and metals.

scholarly journals 3D Printing in Heterogeneous Catalysis—The State of the Art

Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4534 ◽  
Author(s):  
Elżbieta Bogdan ◽  
Piotr Michorczyk
Keyword(s):  
Additive Manufacturing ◽  
Heterogeneous Catalysis ◽  
3D Printing ◽  
Chemical Synthesis ◽  
State Of The Art ◽  
Three Dimensional ◽  
Production Method ◽  
The State ◽  
Monolithic Catalysts ◽  
Selection Of

This paper describes the process of additive manufacturing and a selection of three-dimensional (3D) printing methods which have applications in chemical synthesis, specifically for the production of monolithic catalysts. A review was conducted on reference literature for 3D printing applications in the field of catalysis. It was proven that 3D printing is a promising production method for catalysts.

Stress-Strain Behavior of an Octahedral and Octet-Truss Lattice Structure Fabricated Using the CLIP Technology

2017 ◽  
Vol 1142 ◽  
pp. 245-249 ◽  
Author(s):  
Anil Saigal ◽  
John Tumbleston
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Lattice Structure ◽  
Liquid Interface ◽  
Layer By Layer ◽  
Stress Strain ◽  
Strain Behavior ◽  
Octet Truss ◽  
Continuous Liquid Interface Production ◽  
Similar Density

In the rapidly growing field of additive manufacturing (AM), the focus in recent years has shifted from prototyping to manufacturing fully functional, ultralight, ultrastiff end-use parts. This research investigates the stress-strain behavior of an octahedral-and octet-truss lattice structured polyacrylate fabricated using Continuous Liquid Interface Production (CLIP) technology based on 3D printing and additive manufacturing processes. Continuous Liquid Interface Production (CLIP) is a breakthrough technology that grows parts instead of printing them layer by layer. Lattice structures such as the octahedral-and octet-truss lattice have recently attracted a lot of attention since they are often structurally more efficient than foams of a similar density made from the same material, and the ease with which these structures can now be produced using 3D printing and additive manufacturing. This research investigates the stress-strain behavior under compression of an octahedral-and octet-truss lattice structured polyacrylate fabricated using CLIP technology

scholarly journals Investigation of a Short Carbon Fibre-Reinforced Polyamide and Comparison of Two Manufacturing Processes: Fused Deposition Modelling (FDM) and Polymer Injection Moulding (PIM)

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 672 ◽  
Author(s):  
Elena Verdejo de Toro ◽  
Juana Coello Sobrino ◽  
Alberto Martínez Martínez ◽  
Valentín Miguel Eguía ◽  
Jorge Ayllón Pérez
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Injection Moulding ◽  
New Technologies ◽  
Mechanical Response ◽  
Fused Deposition Modelling ◽  
Layer By Layer ◽  
Polymer Injection ◽  
Fused Deposition

New technologies are offering progressively more effective alternatives to traditional ones. Additive Manufacturing (AM) is gaining importance in fields related to design, manufacturing, engineering and medicine, especially in applications which require complex geometries. Fused Deposition Modelling (FDM) is framed within AM as a technology in which, due to their layer-by-layer deposition, thermoplastic polymers are used for manufacturing parts with a high degree of accuracy and minimum material waste during the process. The traditional technology corresponding to FDM is Polymer Injection Moulding, in which polymeric pellets are injected by pressure into a mould using the required geometry. The increasing use of PA6 in Additive Manufacturing makes it necessary to study the possibility of replacing certain parts manufactured by injection moulding with those created using FDM. In this work, PA6 was selected due to its higher mechanical properties in comparison with PA12. Moreover, its higher melting point has been a limitation for 3D printing technology, and a further study of composites made of PA6 using 3D printing processes is needed. Nevertheless, analysis of the mechanical response of standardised samples and the influence of the manufacturing process on the polyamide’s mechanical properties needs to be carried out. In this work, a comparative study between the two processes was conducted, and conclusions were drawn from an engineering perspective.

scholarly journals Material Extrusion Additive Manufacturing of Wood and Lignocellulosic Filled Composites

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 2115
Author(s):  
Meghan E. Lamm ◽  
Lu Wang ◽  
Vidya Kishore ◽  
Halil Tekinalp ◽  
Vlastimil Kunc ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Present State ◽  
Material Properties ◽  
Large Scale ◽  
State Of The Art ◽  
Material Extrusion ◽  
Functional Additives ◽  
Natural Filler ◽  
Natural Fillers

Wood and lignocellulosic-based material components are explored in this review as functional additives and reinforcements in composites for extrusion-based additive manufacturing (AM) or 3D printing. The motivation for using these sustainable alternatives in 3D printing includes enhancing material properties of the resulting printed parts, while providing a green alternative to carbon or glass filled polymer matrices, all at reduced material costs. Previous review articles on this topic have focused only on introducing the use of natural fillers with material extrusion AM and discussion of their subsequent material properties. This review not only discusses the present state of materials extrusion AM using natural filler-based composites but will also fill in the knowledge gap regarding state-of-the-art applications of these materials. Emphasis will also be placed on addressing the challenges associated with 3D printing using these materials, including use with large-scale manufacturing, while providing insight to overcome these issues in the future.

scholarly journals The Influence of Different Slicer Software on 3d Printing Products Accuracy and Surface Roughness

2021 ◽  
Vol 12 (2) ◽  
pp. 371-380
Author(s):  
Sally Cahyati ◽  
◽  
Haris Risqy Aziz
Keyword(s):  
Surface Roughness ◽  
Additive Manufacturing ◽  
3D Printing ◽  
3D Model ◽  
High Surface ◽  
3D Printer ◽  
Layer By Layer ◽  
Additive Manufacturing Technology ◽  
Printing Machine

Rapid Prototyping (RP) is a manufacturing process that produces a 3D model CAD to be a real product rapidly by using additive manufacturing technology. In this case, the product will print layer by layer uses a 3D printer machine. The 3D printer requires slicer software to convert CAD data into data that a 3D printer machine can read. Research is done to analyze the effect of three kinds of slicer software on 3D printing objects on the accuracy and surface roughness of the product. The 3D model CAD is sliced using three different slicer software, namely Ideamaker, Repetier Host, and Cura. The slice model result from each slicer will be printed on a 3D printer machine with the same process parameters to be compared. Then the product's dimensional and surface roughness will be measured to determine the effect of each slicer on product quality. The best quality of the product reflected the most suitable slicer software for the 3D printing machine that used. The best results achieved by Cura slicer because it has resulted in small dimensional deviations (max 0,0308±0,0079) and stabile high surface roughness of the product (max 1,585+059).

scholarly journals Study of Additive Manufacturing for the Aircraft Industry

2020 ◽  
Vol 10 (2) ◽  
pp. 181-187
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Large Scale ◽  
Sufficient Information ◽  
Aircraft Industry ◽  
Scale Production ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Traditional Manufacturing ◽  
Step Over

This is a review paper on 3D printing, its significance, and future scope in the aircraft industry.In this article, additive manufacturing is compared with traditional manufacturing in the context of the aircraft industry that gives more accurate knowledge about how additive manufacturing is more effective in terms of cost-cutting, waste prevention, customization, and large-scale production. We will go into the need for 3D printing technology, how it has taken in step over other manufacturing process and are being used for a host of different applications. The paper gives sufficient information about various types of material used in additive manufacturing with the applications, examples, requirements, and process moreover some overview of limitations as well. How Rapid tooling is used with a different process to reduce time and get more productive and efficient parts for the aircraft industries. The use of 3D printing technology in the aircraft industry plays a major role and gained immense applications. It has greatly affected the production line due to its flexibility and ease of production. It is capable of producing intricate parts, a more resilient and lightweight structure that achievesa weight reduction of 40-60%, subsequently result in a leaner cost structure, material saving, and lower fuel consumption.The last section deals with the future scope of additive manufacturing in the aircraft industry with various parameters design aircraft wings, complex design parts, additive manufacturing in space. More companies and the aerospace industry continue to see the value of 3D printing and begin developing on-site 3D printing operations and investing in the technology

The Trends and Challenges of 3D Printing

2019 ◽  
pp. 415-423
Author(s):  
Edna Ho Chu Fang ◽  
Sameer Kumar
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Rapid Prototyping ◽  
Industrial Design ◽  
Consumer Products ◽  
Manufacturing Technology ◽  
3D Object ◽  
Additive Manufacturing Technology ◽  
Human Organs ◽  
Traditional Manufacturing

3D printing is a type of additive manufacturing technology where a 3D object is created by laying down subsequent layers of material at the mm scale. It is also known as rapid prototyping. 3D printing is now applied in various industries such as footwear, jewelry, architecture, engineering and construction, aerospace, dental and medical industries, education, consumer products, automotive, and industrial design. Some claim that 3D printing will put an end to traditional manufacturing, primarily since 3D printing imposes a tool-less process. Though 3D printing technology is used in weapon manufacturing, it is also being used to improve the lives of mankind. In the future, 3D printing will most probably be used to print human organs. The chapter discusses the trends and challenges faced by this exciting technology.

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