Innovative Directions for the Use of Drill Cuttings in the Production of Ceramic Materials on the Basis of Milentevoy Clay is a Promising Direction for a Green Economy.

2017 ◽  
Vol 21 (3) ◽  
pp. 26-31 ◽  
Author(s):  
V.Z. Abdrakhimov ◽  
E.S. Abdrakhimova
Keyword(s):  
Building Materials ◽  
Ceramic Materials ◽  
Raw Material ◽  
Green Economy ◽  
Firing Process ◽  
Sintering Behavior ◽  
Drilling Mud ◽  
Drill Cuttings ◽  
Waste Products ◽  
Traditional Natural

As an additive to reduce the drying of the bricks were used drill cuttings produced during oil production. In addition, drilling mud has a high calorific value, so this component it is advisable to use as burnable additives. The purpose of the burnable additives – intensify the firing process, to improve the sintering behavior of the masses and thereby to increase the strength of products and to reduce the density. As a binder, to obtain a ceramic material was used mislava clay, which is a waste of oil shale. The production of ceramic materials from waste products without the use of traditional natural materials contributes to the development of "green" economy. Given that currently traditional natural raw material resources in Russia and other CIS countries are exhausted, involving waste products in an industrial revolution will make highquality ceramic materials. The use of waste products in the production of building materials promotes recycling , environmental protection and reducing environmental impact in the regions.

Ceramic Composition Material with Mullite Crystals Obtained from the Clayy Raw Material of Yakutia

2020 ◽  
Vol 992 ◽  
pp. 253-258
Author(s):  
M.P. Lebedev ◽  
V.N. Tagrov ◽  
E.S. Lukin
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Practical Interest ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Strength Properties ◽  
Raw Material ◽  
Composition Material ◽  
Material Base ◽  
Wide Range

The article deals with the manufacture of modern structural ceramic materials from clay and loam deposits of the Republic of Sakha (Yakutia). The importance and relevance of the development of the production of building materials from local raw materials is emphasized, since this will certainly affect the effectiveness of the construction complex as a whole. The successful development of the construction complex is capable of not only stimulating growth in all sectors of the economy, but also contributes to solving the most pressing social problems. Today, Yakutia has huge reserves of mineral raw materials for the production of a wide range of building materials and products. Of practical interest are wall materials made from clay soils. Given the features of the region’s raw material base, this work focuses on additional processing of traditional material. Controlling the complex physicochemical and structural-mechanical transformations that occur during heat treatment, a methodology has been developed for creating a composite material that will allow competitive innovative materials with enhanced strength properties to be produced with a reinforcing element with a glassy phase matrix of mullite crystals. The fabricated samples have a wide range of physical and mechanical properties and allow using it as a high-quality structural building ceramics, as well as industrial floor technical tile.

Effects of Processing Condition on the Properties of Porcelain Building Ceramic Tiles

2015 ◽  
Vol 655 ◽  
pp. 253-257 ◽  
Author(s):  
Wei Xia Dong ◽  
Jian Er Zhou ◽  
Xing Yong Gu ◽  
Qi Fu Bao ◽  
Kun Liu ◽  
...  
Keyword(s):  
Water Absorption ◽  
Bending Strength ◽  
Processing Condition ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Firing Process ◽  
Sintering Behavior ◽  
Building Ceramic ◽  
Ceramic Tiles ◽  
Rare Earth Tailings

Due to low water absorption, high bending strength and abrasion resistance, and excellent chemical and frost resistance, porcelain building ceramic tiles are the highest increase in production and sales over all other kind of building ceramic tiles materials. In this paper, porcelain building ceramic tiles was prepared by a fast firing process of rare earth tailings as the main raw material, low fused sand and Zhuji porcelain sand et al mixture. Effects of firing temperature and forming pressure on the sintering behavior and mechanical property of porcelain building ceramic tiles were studied. The sintering behavior of the fired samples was evaluated by linear shrinkage and water absorption. The fired samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and bending strength measurements. The sample is pressured at 15 MPa and sintered at 1180 °C and endowed with 0.04% of the water absorption and 51 MPa of the bending strength, due to denser microstructure. The obtained results would contribute to save natural resources and protect environment.

scholarly journals THE USE OF WASTE MINERAL WOOL IN THE PRODUCTION OF CERAMIC WALL MATERIALS

2019 ◽  
Vol 10 (3) ◽  
pp. 53-60
Author(s):  
V. Z Abdrakhimov
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Mineral Wool ◽  
Raw Material ◽  
Material Base ◽  
Fusible Clay ◽  
Environmental Situation ◽  
Wall Materials

The environmental situation in Russia is characterized by a high level of anthropogenic impact on the environment, significant environmental consequences of past economic activity. Their disposal and storage costs 8-10 % of the cost of products, so the disposal of such waste is of paramount importance.Due to the involvement of multi-tonnage waste in the production of ceramic materials of mass consumption, which include wall materials, it is possible to radically change the parameters of the raw material base of Russia, which also helps to reduce environmental tensions in the regions. The reduction of reserves of traditional natural raw materials makes us look for new ways to replace it with different types of waste. The experience of advanced foreign countries has shown the technical feasibility of this area and the use of more as a tool to protect the environment from pollution. However, almost all basic building materials can be made from waste or from waste in combination with natural raw materials. On the basis of fusible clay and waste basalt-gabbro-norite charge, which is formed in the production of mineral wool obtained ceramic brick with high physical and mechanical properties, brick grade M150 and above. The absolute advantage of the use of multi-tonnage waste is the unloading of the environmental situation, which contributes to the solution of industrial waste disposal and environmental protection. Innovative proposals for the use of waste from the production of mineral wool in the production of wall materials - ceramic bricks based on fusible clay, the novelty of which is confirmed by patents of the Russian Federation.

Sludge of the Fuel-Energy and Oil-Producing Complex in the Production of Wall Ceramic Products

2019 ◽  
Vol 945 ◽  
pp. 1036-1042 ◽  
Author(s):  
Viktoriya A. Guryeva ◽  
Aleksandr V. Doroshin ◽  
Viktor V. Dubineckij
Keyword(s):  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Raw Material ◽  
Low Grade ◽  
Structure And Properties ◽  
Local Clay ◽  
Drill Cuttings ◽  
Wall Ceramic ◽  
Technogenic Wastes

The experience of using slime wastes in the production of wall ceramic bricks is considered. The results of the investigation of clayey raw materials in the deposits of the Western Orenburg region and technogenic wastes of the fuel-energy and oil-producing complex are analyzed with an analysis of their effect on the properties of wall ceramics: density, strength, and water absorption. Based on the results of the research, optimal compositions were developed using ash and slag wastes in a composition with aluminosilicate clay raw material - loam. The influence of drill cuttings with an increased content of calcium oxide on the composition and physical and mechanical properties of wall ceramics, the effect of a composition of low-grade local clay raw materials and drill cuttings on the formation of the structure and properties of ceramic materials is shown. The analysis of the volumes of formation of ash-and-slag wastes and drill cuttings is given, which makes it possible to introduce technogenic wastes into secondary production and to expand the mineral and raw materials base for the production of ceramic bricks.

Effect of Nano-Nd2O3 on Sintering and Crystallization of Fused Quartz Ceramic Materials

2012 ◽  
Vol 602-604 ◽  
pp. 499-502
Author(s):  
Ying Lei Gu ◽  
Jing Long Bu ◽  
Li Xue Yu ◽  
Jun Xing Chen ◽  
Zhi Fa Wang
Keyword(s):  
Thermal Expansion ◽  
Bending Strength ◽  
Ceramic Materials ◽  
Quartz Ceramic ◽  
Apparent Porosity ◽  
Raw Material ◽  
Sintering Behavior ◽  
Quartz Powder ◽  
Fused Quartz

Fused quartz powder (d50=19μm) was used as raw material, and nano-Nd2O3 was used as additive with dosages of 1% (in mass, similarly hereinafter), 2% and 3%. The effects of nano-Nd2O3 on crystallization and sintering behavior of the materials at various temperatures (1300 °C/1h, 1350 °C /1h and 1400°C /1h) were studied by measurements of apparent porosity, bending strength and thermal expansion ratios (RT~1200°C), and analyses of XRD and SEM. The results of XRD and thermal expansion ratios analysis showed that 3% nano-Nd2O3 additive had excellent effect on inhibiting crystallization of the samples sintered at 1350 °C and 1400°C. The results showed that the samples sintered at various temperatures with 3% nano-Nd2O3 had the lowest apparent porosity and more compact microstructure. This indicated that 3% nano-Nd2O3 had better effect on facilitating sintering of fused quartz materials.

scholarly journals Structure Formation Processes and Green Ceramics Manufacturing from Hazardous Bauxite Red Mud and Ferrous Slag

2021 ◽  
Author(s):  
Vsevolod Mymrin ◽  
Kirill Alekseev ◽  
Walderson Klitzke ◽  
Monica A. Avanci ◽  
Paulo H.B. Rolim ◽  
...  
Keyword(s):  
Flexural Strength ◽  
Structure Formation ◽  
Red Mud ◽  
Raw Materials ◽  
Ceramic Materials ◽  
Linear Shrinkage ◽  
Industrial Wastes ◽  
Raw Material ◽  
Material Base ◽  
Traditional Natural

Abstract This paper reports the development and characterization of some new ceramic materials from hazardous bauxite red mud (50 to 100 wt.%) and blast furnace slag (10 and 50%). This research aimed to demonstrate the possibility of expanding the raw material base for ceramics production, completely replacing the traditional natural raw materials (clay and sand) by hazardous industrial wastes composites with increasing local and global sustainability. Studies on the physicochemical processes of the ceramic structure’s formation were conducted by the XRF, XRD, AAS, SEM with EDS, and LAMMA methods. Changes in flexural strength, linear shrinkage, water absorption, and density were determined during the sintering process at 1000°, 1050°, 1100°, 1150°, 1200°, and 1225°C. The ceramics` flexural strength after sintering at 1225°C reached 19.78 MPa due to the syntheses of the mainly glass-like structure formation, confirmed by SEM, EDS and isotopes LAMMA methods with the complete binding of the heavy metals.

Using Sewage Treatment Plant Sludge for Porous Ceramics Production

2016 ◽  
Vol 721 ◽  
pp. 159-163 ◽  
Author(s):  
Dace Krivane ◽  
Kaspars Bondars ◽  
Jekaterina Savikina ◽  
Aleksandrs Korjakins
Keyword(s):  
Building Materials ◽  
Porous Ceramic ◽  
Sewage Treatment ◽  
Sewage Treatment Plant ◽  
Treatment Plant ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Raw Material ◽  
Eu Directive ◽  
Porous Ceramic Materials

The paper discusses the EU directive and the rules for disposing of sewage treatment plant (STP) sludge and storage conditions that have been adopted, it does not fully cover possible use of STP sludge for industrial purposes. One of the ways of reducing amount of sludge is treatment of this waste for further application as additive or raw material for producing building materials. Manufacturing of porous ceramic materials from local raw materials (e.g. clay) using water treatment sludge and sawdust as combustible filler is possible. In order to reduce the sludge humidity, freezing method was used, where sludge give away more loose water in the process of thawing. It was proved during the research that sewage treatment plant sludge can be used to make porous ceramic materials.

scholarly journals Studying the possibility of obtaining heat-insulating building materials based on lime carbonization hardening and rice husk

2020 ◽  
Vol 315 ◽  
pp. 07010
Author(s):  
Vitaliy Nikolaenko ◽  
Nikolai Lyubomirskiy ◽  
Elena Nikolaenko ◽  
Aleksandr Bakhtin
Keyword(s):  
Rice Husk ◽  
Building Materials ◽  
Heat Insulation ◽  
Hydrated Lime ◽  
Physicomechanical Properties ◽  
Raw Material ◽  
Plant Origin ◽  
High Concentration ◽  
Waste Products ◽  
Dry Pressing

The paper presents studies of changes in the physicomechanical properties of samples based on lime-limestone compositions with rice husk filler hardening in an environment with a high concentration of carbon dioxide. The samples are semi-dry pressing cylinders made of a mixture of hydrated lime, ground limestone and a filler in the form of rice husk in order to reduce the density and increase the heat-insulation ability of building materials based on this raw material mixture. The studies showed that there is an increase in the strength of the samples due to the transition of portlandite to calcite during forced carbonization. The possibility of using waste products of plant origin by the example of rice husk in the production technology of heat-insulating building materials using artificial forced carbonization which will allow obtain products with the following characteristics: compressive strength 2.2 – 4.0 MPA at a density of 700 - 1200 kg/m³, thermal conductivity – 0.11-0.13 W/m•K, has been proved.

scholarly journals USE OF WASTE PRODUCTS COAL ENRICHMENT IN MANUFACTURE OF CERAMIC MATERIALS ─ THE PERSPECTIVE DIRECTION FOR "GREEN" ECONOMY

Ugol ◽  
2017 ◽  
pp. 54-57
Author(s):  
E.S. Abdrakhimova ◽  
◽  
A.K. Kairakbaev ◽  
V.Z. Abdrakhimov ◽  
◽  
...  
Keyword(s):  
Ceramic Materials ◽  
Green Economy ◽  
Waste Products

WASTE RECYCLING ENERGY AND NON-FERROUS METALS IN THE PRODUCTION OF CERAMIC BRICKS CONTRIBUTES TO THE ECOLOGICAL SAFETY OF THE BIOSPHERE

2019 ◽  
pp. 71-80
Author(s):  
Abdrakhimov
Keyword(s):  
Russian Federation ◽  
Building Materials ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Waste Recycling ◽  
Mineral Wool ◽  
Raw Material ◽  
Material Base ◽  
The Russian Federation

Environmental security is currently one of the main components of the national security of the Russian Federation and includes not only control over the state of the environment, but also the implementation of measures to prevent the occurrence of environmental crises and disasters. The reduction of reserves of tradi-tional natural raw materials makes us look for new ways to replace it with different types of waste. The expe-rience of advanced foreign countries has shown the technical feasibility of this area and the use of more as a tool to protect the environment from pollution. However, almost all basic building materials can be made from waste or from waste in combination with natural raw materials. Due to the involvement of multi-tonnage waste in the production of ceramic materials of mass consumption, which include ceramic bricks, it is possi-ble to radically change the parameters of the raw material base of Russia, which also helps to reduce envi-ronmental tensions in the regions. Production of ceramic bricks  one of the most material-intensive sectors of the economy, so the rational use of fuel, raw materials and other material resources is a decisive factor in its successful development in the context of economic reform. In this regard, the use of waste in ceramic mate-rials is of particular relevance. On the basis of beidellite clay, waste: energy ─ ash and slag material and non-ferrous metallurgy ─ sludge Nickel-skeletal catalyst obtained ceramic brick with high physical and mechanical properties. Innova-tive proposals for the use of waste from the production of mineral wool in the production of wall materials – ceramic bricks based on fusible clay, the novelty of which is confirmed by a patent of the Russian Federation.

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