scholarly journals Microstructure Features of Ternary Alkali-activated Binder Based on Tungsten Mining Waste, Slag and Metakaolin

2020 ◽  
Author(s):  
Naim Sedira ◽  
João Castro-Gomes

This study determines the effect of ground granulated blast furnace slag (GGBFS) and metakaolin (MK) on the microstructural properties of the tungsten mining waste-based alkali-activated binder (TMWM). During this investigation, TMWM was partially replaced with 10 wt.% GGBFS and 10 wt.% MK to improve the microstructure of the binder. In order to understand the effect of the substitutions on the microstructure, two pastes were produced to make a comparative study between the sample contain 100% TMWM and the ternary precursors. Both precursors were activated using a combination of alkaline activator solutions (sodium silicate and sodium hydroxide) with the ratio of 1:3 (66.6 wt.% sodium silicate combined with 33.33 wt.% of NaOH 8M). The alkali-activated mixes were cured in oven at temperature of 60 °C in the first day and at room temperature for the next 27 days. The reaction products N-A-S-H gel and (N,M)-A-S-H gel resulted from the alkaline activation reaction process. In addition, a formation of natrite (Na2CO3) with needles shape occurred as a reaction product of the fluorescence phenomena. However, a dense matrix resulted from the alkline activation of the ternary precursors containg different gels such as N-A-S-H, C-A-S-H and (N,M)-C-A-S-H gel, these results were obtained through SEM-EDS analyses, as well FTIR tests. Keywords: Mining Waste, Alkali-activated, Microstructure, Slag, Metakaolin

2021 ◽  
Vol 11 (13) ◽  
pp. 5887
Author(s):  
Thandiwe Sithole ◽  
Nelson Tsotetsi ◽  
Tebogo Mashifana

Utilisation of industrial waste-based material to develop a novel binding material as an alternative to Ordinary Portland Cement (OPC) has attracted growing attention recently to reduce or eliminate the environmental footprint associated with OPC. This paper presents an experimental study on the synthesis and evaluation of alkali activated Ground granulated blast furnace slag (GGBFS) composite using a NaOH solution as an alkaline activator without addition of silicate solution. Different NaOH concentrations were used to produce varied GGBFS based alkali activated composites that were evaluated for Uncofined Compressive Strength (UCS), durability, leachability, and microstructural performance. Alkali activated GGBFS composite prepared with 15 M NaOH solution at 15% L/S ratio achieved a UCS of 61.43 MPa cured for 90 days at ambient temperatures. The microstructural results revealed the formation of zeolites, with dense and non-porous morphology. Alkali activated GGBFS based composites can be synthesized using a sole alkaline activator with potential to reduce CO2 emission. The metal leaching tests revealed that there are no potential environmental pollution threats posed by the synthesized alkali activated GGBFS composites for long-term use.


2011 ◽  
Vol 287-290 ◽  
pp. 916-921
Author(s):  
Kyung Taek Koh ◽  
Gum Sung Ryu ◽  
Si Hwan Kim ◽  
Jang Hwa Lee

This paper examines the effects of the mixture ratio of fly ash/slag, the type of alkaline activators and curing conditions on the workability, compressive strength and microstructure of cementless alkali-activated mortar. The investigation showed that the mixture ratio of fly ash/slag and the type of alkaline activator have significant influence on the workability and strength, whereas the curing temperature has relatively poor effect. An alkali-activated mortar using a binder composed of 50% of fly ash and 50% of granulated blast furnace slag and alkaline activator made of 9M NaOH and sodium silicate in proportion of 1:1 is seen to be able to develop a compressive strength of 65 MPa at age of 28 days even when cured at ambient temperature of 20°C.


2021 ◽  
Vol 1205 (1) ◽  
pp. 012016
Author(s):  
V Iliushchenko ◽  
V Bilek Jr. ◽  
L Kalina ◽  
P Hruby ◽  
T Opravil ◽  
...  

Abstract The rheological properties of alkali-activated systems are significantly affected by the nature of the alkaline activator. Hydroxide-activated systems’ workability is typically lower than that of alkali-activated systems but can be improved by lignosulfonate plasticizer. However, the lignosulfonate plasticizer’s effectivity depends on the dosage of lignosulfonate, the nature of hydroxide and pH of their solutions. Therefore, in this study, the effectiveness of lignosulfonate plasticizer with respect to alkali ion type (Na+, K+, Li+) in alkali hydroxide-activated systems based on ground granulated blast furnace slag was evaluated. The concentration of the alkaline activator (NaOH, KOH and LiOH) was the same in all cases of 4M. The superplasticizer dosage was 0%, 0.5% and 1.0% of dry matter of lignosulfonate plasticizer to the slag weight. Rheological properties were determined using a rotational rheometer equipped with vane in-cup geometry working in oscillation amplitude sweep mode, from which critical strain and corresponding viscoelastic variables were obtained.


Author(s):  
Vasile Hotea ◽  
◽  
Jozsef Juhasz ◽  

Pastes of granulated blast furnace slag and zeolitic tuffat different mass ratios were activated with alkali solution (sodium silicate) at lower alkalinity with modulus Ms= %SiO2 /%Na2O = 2 . The heavy metals contained in slag are immobilized into geopolymer matrix of composite material, so obtained and thus significantly reduces the risk of environment contamination. Granulated lead furnace slag, zeolitic tuff, sodium hydroxide and sodium silicate were used as starting materials. Binder of 50% slag developed the highest among all slag based geopolymeric pastes whose compressive strength are 42 MPa. As a result, the cement containing 50% slag that is synthesized at curing (600 C for 12 h), exhibited higher mechanical strength and SEM observation shows that it is possible to have localized of (C-S-H) geopolymeric gel. Pastes of granulated blast furnace slag (GBFS) and zeolitic tuff(BZ) in mixture developed stable microstructures with high compressive strengths, and the toxic metals (Pb, Zn, Cd) from slag were locked into the geopolymeric matrix.


2019 ◽  
Vol 11 (21) ◽  
pp. 5935 ◽  
Author(s):  
Martin Sisol ◽  
Dušan Kudelas ◽  
Michal Marcin ◽  
Tomáš Holub ◽  
Peter Varga

Slag is one of the by-products of the energy industry, which is suitable for secondary industrial processing. Although slag has been successfully used in industrial production for several decades, its use does not achieve the level of its potential. Today, to achieve a sustainable construction industry, alternative types of cement have been extensively investigated. Geopolymer is a kind of material which is obtained from the alkaline activator and it can be produced from the industrial wastes or by-products. In this study, SiO2/Na2O ratio and the amount of Na2O in activation solution parameters of alkali-activated materials were tested how they affect the strengths of hardened geopolymers from ground granulated blast furnace slag (GGBFS). Compressive and flexural strength tests were conducted, and the results were analyzed by analysis of variance (ANOVA). Strengths were tested after 7, 28, and 90 days.


CivilEng ◽  
2020 ◽  
Vol 1 (2) ◽  
pp. 154-180
Author(s):  
Naim Sedira ◽  
João Castro-Gomes

The valorization and reusing of mining waste has been widely studied in recent years. Research has demonstrated that there is great potential for reusing mining waste for construction applications. This work experimentally investigated the strength development, pore structure, and microstructure of a binary alkali-activated binder. This is based on tungsten mining waste mud (TMWM) and electric-arc-furnace slag (EAF-Slag) using different proportions of TMWM (10, 20, 30, 40, and 50 vt.%). The precursors were activated using sodium silicate (Na2SiO3) and potassium hydroxide (KOH 8M) as alkaline activator solution with solid:liquid weight ratio = 3. Pastes were used to assess the compressive strength of the blended binder and their microstructure. The reaction products were characterized by X-ray diffraction (XRD), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS), and Fourier transform infra-red (FT-IR) spectroscopy, while the porosity and the pores size properties were examined by mercury intrusion porosimetry (MIP). The results show that the partial replacement of TMWM with EAF-Slag exhibited better mechanical properties than the 100TM-AAB. A maximum strength value of 20.1 MPa was obtained in the binary-AAB sample prepared with 50 vt.% TMWM and EAF-Slag. The pastes that contained a higher dosage of EAF-Slag became more compact with lower porosity and finer pore-size distribution. In addition, the results obtained by SEM-EDS confirmed the formation of different types of reaction products in the 100TM-AAB, 100FS-AAB, and the binary-AABs mixtures such as N-A-S-H, C-A-S-H and (N, C)-A-S-H gels frameworks in the system as the major elements detected are Si, Al, Ca, and Na.


Author(s):  
Jean Noël Yankwa Djobo ◽  
Dietmar Stephan

AbstractThis work aimed to evaluate the role of the addition of blast furnace slag for the formation of reaction products and the strength development of volcanic ash-based phosphate geopolymer. Volcanic ash was replaced by 4 and 6 wt% of ground granulated blast furnace slag to accelerate the reaction kinetics. Then, the influence of boric acid for controlling the setting and kinetics reactions was also evaluated. The results demonstrated that the competition between the dissolution of boric acid and volcanic ash-slag particles is the main process controlling the setting and kinetics reaction. The addition of slag has significantly accelerated the initial and final setting times, whereas the addition of boric acid was beneficial for delaying the setting times. Consequently, it also enhanced the flowability of the paste. The compressive strength increased significantly with the addition of slag, and the optimum replaced rate was 4 wt% which resulted in 28 d strength of 27 MPa. Beyond that percentage, the strength was reduced because of the flash setting of the binder which does not allow a subsequent dissolution of the particles and their precipitation. The binders formed with the addition of slag and/or boric acid are beneficial for the improvement of the water stability of the volcanic ash-based phosphate geopolymer.


2021 ◽  
Vol 7 (3) ◽  
pp. 32
Author(s):  
Noorina Hidayu Jamil ◽  
Mohd. Mustafa Al Bakri Abdullah ◽  
Faizul Che Pa ◽  
Mohamad Hasmaliza ◽  
Wan Mohd Arif W. Ibrahim ◽  
...  

The main objective of this research was to investigate the influence of curing temperature on the phase transformation, mechanical properties, and microstructure of the as-cured and sintered kaolin-ground granulated blast furnace slag (GGBS) geopolymer. The curing temperature was varied, giving four different conditions; namely: Room temperature, 40, 60, and 80 °C. The kaolin-GGBS geopolymer was prepared, with a mixture of NaOH (8 M) and sodium silicate. The samples were cured for 14 days and sintered afterwards using the same sintering profile for all of the samples. The sintered kaolin-GGBS geopolymer that underwent the curing process at the temperature of 60 °C featured the highest strength value: 8.90 MPa, and a densified microstructure, compared with the other samples. The contribution of the Na2O in the geopolymerization process was as a self-fluxing agent for the production of the geopolymer ceramic at low temperatures.


2013 ◽  
Vol 723 ◽  
pp. 580-587
Author(s):  
Wen Huan Zhong ◽  
Tung Hsuan Lu ◽  
Wei Hsing Huang

Electric arc furnace (EAF) reducing slag is the by-product of EAF steel-making. Currently, reducing slag is considered a waste material by the industry in Taiwan. Since the chemical content of reducing slag is similar to blast furnace slag (BFS), it is expected that reducing slag exhibits a similar pozzolanic effect as the BFS. This study used alkaline activator consisting of sodium silicate and sodium hydroxide to improve the activity of reductive slag so as to replace Portland cement as binder in concrete. Some BFS was used to blend with the reducing slag to enhance the binding quality of alkali-activated mixes. The results show that a blend of 50% BFS and 50% reducing slag can be activated successively with alkali. Also, the sulfate resistance of concrete made with alkali-activated EAF reducing slag is found to be better than that of concrete made with portland cement, while the drying shrinkage of alkali-activated EAF reducing slag concrete is greater than that of portland cement concrete.


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