scholarly journals Desain dan Kinerja Mesin Ekstruder Twin Screw untuk Pembuatan Pakan Ikan Terapung

2020 ◽  
Vol 7 (2) ◽  
pp. 129-136
Author(s):  
Arif Rahman Hakim ◽  
Wahyu Tri Handoyo ◽  
Ahmat Fauzi ◽  
Widiarto Sarwono
Keyword(s):  
Mechanical Energy ◽  
Extrusion Process ◽  
Fish Feed ◽  
Screw Speed ◽  
Power Requirement ◽  
Single Screw ◽  
Twin Screw ◽  
Specific Mechanical Energy ◽  
Unit Density ◽  
Screw Extruders

AbstractProduction of floating fish feed independently by fish farmer group currently constrained with types of extruders available. Single screw extruders used fail to produce floating fish feed. It caused by the extrusion process is not optimal due to either temperature or improper screw speed. An alternative solution is using extruder twin screw with temperature and screw speed can be controlled. The objective of the study is developing and assessing of twin screw extruder performance in producing floating fish feed. Principle work of extruders is conveying and mixing feed stuff to the dies under high temperature and pressure. The main component of extruder consists of a motor drive, screw, barrel, heater, dies, and cutter. Evaluation of extruder performance involve temperature, screw speed, engine power, and quality of feed produced that are floatability and unit density. The result of design and assessment are obtained prototype of twin screw extruders which have capacity 10,93 kg/h, stability temperature and screw speed, the power requirement is 5,17 kW, specific mechanical energy 136,11 kj.kg-1. Produced fish feed have floatability 96% and unit density 0,620 (mg/mm3). Abstrak Pembuatan pakan ikan terapung secara mandiri oleh kelompok pembudidaya saat ini terkendala jenis ekstruder yang tersedia. Ekstruder single screw yang digunakan belum bisa menghasilkan pakan ikan terapung. Karena proses ekstrusi yang tidak optimal baik disebabkan suhu maupun putaran screw yang tidak tepat. Sebagai alternatif ialah dengan menggunakan ekstruder twin screw dengan suhu dan putaran yang bisa dikontrol. Tujuan penelitian ini adalah untuk mengembangkan dan menguji kinerja ekstruder twin screw dalam memproduksi pakan ikan terapung. Prinsip kerja dari ekstruder adalah mendorong dan mengaduk bahan pakan menuju dies dalam kondisi tekanan dan panas yang tinggi. Komponen utama ekstruder terdiri dari motor penggerak, twin screw, barrel, element pemanas, dies dan pemotong. Pengujian kinerja meliputi suhu, kecepatan screw, daya mesin serta kualitas pakan yang dihasilkan berupa daya apung dan unit density. Hasil desain dan pengujian diperoleh mesin ekstruder dengan kapasitas 10,93 kg/jam, suhu dan putaran screw stabil saat dioperasikan, kebutuhan daya sebesar 5,17 kW, specific mechanical energy 136,11 kj.kg-1. Pakan ikan yang dihasilkan memiliki daya apung 96 % dan unit density 0,620 (mg/mm3).

scholarly journals Effects of Twin-Screw Extruders Condition to Physical Properties of Floating Fish Feed

2019 ◽  
Vol 21 (2) ◽  
pp. 79
Author(s):  
Arif Rahman Hakim ◽  
Wahyu Tri Handoyo ◽  
Toni Dwi Novianto ◽  
Andrianto Widi Prasetyo
Keyword(s):  
Moisture Content ◽  
Chemical Properties ◽  
Expansion Ratio ◽  
Fish Feed ◽  
Screw Speed ◽  
Twin Screw Extruders ◽  
Twin Screw ◽  
Unit Density ◽  
Screw Extruders ◽  
Ratio Unit

Process production of floating fish feed in a society constrained by processing technology. The objective of this study was to observe effect of  condition process of twin screw extruders to the physical and chemical properties of produced of floating fish feed. Ingredients used involve fish meal, soybean meal, corn meal, and tapioca flour. The ingredients are mixed with 15, 20 and 25% water added to the total weight. Extrusion process condition conducted by several treatments i.e screw speed (540, 540, 600, 660 rpm) and barrel temperatures (80, 90, 100, 110, 120℃). In order to study, expansion ratio, unit density, floatability and hardness of feed were observed as physical parameters while chemical properties include moisture and protein content. Experimental result showed that addition 25 % water to the formula gives a good performance of expansion ratio, unit density and floatability than 15% and 20% moisture content. Higher of screw speed produces feed with higher ratio expansion, lower unit density, and higher floatability. The optimum of screw speed is 600 rpm.  Meanwhile increasing of barrel temperature caused reduction of unit density, and escalation floatability of feed. Best barrel temperature to meet the physical properties is 120℃. The produced feed contain protein 32.38-41.95% and moisture content 4.37-5.70%.

Response Surface Analysis for Preparation of Modified Flours using Twin Screw Extrusion Cooking

2014 ◽  
Vol 10 (3) ◽  
pp. 503-510 ◽  
Author(s):  
Gurkirat Kaur ◽  
Savita Sharma ◽  
Baljit Singh
Keyword(s):  
Bulk Density ◽  
Response Surface ◽  
Mechanical Energy ◽  
Rice Flour ◽  
Expansion Ratio ◽  
Twin Screw Extrusion ◽  
Screw Speed ◽  
Twin Screw ◽  
Specific Mechanical Energy ◽  
Feed Moisture

Abstract Rice flour, wheat flour and flour in combination (rice:wheat::50:50) were used to prepare modified flour using co-rotating twin screw extruder. The effects of barrel temperature, feed moisture and screw speed on product responses (specific mechanical energy[SME], expansion ratio and bulk density) were studied using response surface methodology. Extrusion variables were barrel temperature (125, 150 and 175°C), moisture content (14, 16 and 18%) and screw speed (300, 400 and 500 rpm). Expansion ratio was directly affected by barrel temperature, whereas increase in temperature decreased SME and bulk density. Feed moisture had positive effect on bulk density only, i.e. it increased with increase in moisture. Increase in screw speed was directly related to SME and expansion ratio. The higher R2 values showed that the model developed for the response variables appeared adequate for predictive purposes.

Influence of extrusion process parameters on specific mechanical energy and physical properties of high-moisture meat analog

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
The-Thiri Maung ◽  
Bon-Yeob Gu ◽  
Gi-Hyung Ryu
Keyword(s):  
Physical Properties ◽  
Process Parameters ◽  
Corn Starch ◽  
Mechanical Energy ◽  
Wheat Gluten ◽  
Extrusion Process ◽  
High Moisture ◽  
Screw Speed ◽  
Specific Mechanical Energy ◽  
Feed Moisture

AbstractTo investigate the effect of process parameters during high-moisture extrusion on system parameter (specific mechanical energy, SME) and product physical properties, blend of soy protein isolate, wheat gluten, and corn starch (50:40:10 w/w) was extruded using co-rotating twin screw extruder equipped with cooling die at 55 and 65% feed moisture, 150 and 170 °C barrel temperature, 150 and 200 rpm screw speed. The hardness and chewiness of products increased as all the extrusion process parameters became low. Among the tested range of process parameters in this study, a combination of high moisture (65%), high barrel temperature (170 °C), and low screw speed (150 rpm) generated the low SME input (less energy consumption) with high texturization degree of meat analogs. Layer and fibrous structure formation of the samples were influenced by variations in process parameters, primarily feed moisture and barrel temperature.

scholarly journals Development and Characterization of Extrudates Based on Rapeseed and Pea Protein Blends Using High-Moisture Extrusion Cooking

Foods ◽  
2021 ◽  
Vol 10 (10) ◽  
pp. 2397
Author(s):  
Izalin Zahari ◽  
Ferawati Ferawati ◽  
Jeanette K. Purhagen ◽  
Marilyn Rayner ◽  
Cecilia Ahlström ◽  
...  
Keyword(s):  
Moisture Content ◽  
Mechanical Energy ◽  
Processing Parameters ◽  
High Moisture ◽  
Screw Speed ◽  
Rapeseed Protein ◽  
Twin Screw ◽  
Food Applications ◽  
Specific Mechanical Energy ◽  
High Moisture Extrusion

Rapeseed protein is not currently utilized for food applications, although it has excellent physicochemical, functional, and nutritional properties similar to soy protein. Thus, the goal of this study was to create new plant-based extrudates for application as high-moisture meat analogs from a 50:50 blend of rapeseed protein concentrate (RPC) and yellow pea isolate (YPI) using high-moisture-extrusion (HME) cooking with a twin-screw extruder to gain a better understanding of the properties of the protein powders and resulting extrudates. The effects of extrusion processing parameters such as moisture content (60%, 63%, 65%, 70%), screw speed (500, 700, and 900 rpm), and a barrel temperature profile of 40–80–130–150 °C on the extrudates’ characteristics were studied. When compared to the effect of varying screw speeds, targeted moisture content had a larger impact on textural characteristics. The extrudates had a greater hardness at the same moisture content when the screw speed was reduced. The specific mechanical energy (SME) increased as the screw speed increased, while increased moisture content resulted in a small reduction in SME. The lightness (L*) of most samples was found to increase as the target moisture content increased from 60% to 70%. The RPC:YPI blend was equivalent to proteins produced from other sources and comparable to the FAO/WHO standard requirements.

scholarly journals Optimization of Heat and Mass Transfer Process in Single Screw Floating Fish Feed Extruder

2020 ◽  
pp. 34-43
Author(s):  
Ogundana Odunayo ◽  
Oyerinde Ajiboye
Keyword(s):  
Moisture Content ◽  
Linear Models ◽  
Model Fitting ◽  
Mass Transfer Process ◽  
Extrusion Process ◽  
Fish Feed ◽  
Screw Speed ◽  
Product Temperature ◽  
Single Screw ◽  
Randomized Design

To optimize the extrusion conditions of locally developed single screw floating fish feed extruder. A factorial experiment in completely randomized design was employed to study the effect of extrusion variables: feed moisture content (20, 30, and 40% wet basis), screw speed (158.5, 245, 334 rpm), die size (4, 6, 8, mm) while checking for their effect on Product temperature of the feed produced. Product temperature is strongly related to the extrusion process parameters under study. Product temperature decreased with increasing moisture content.  Optimum condition was found at 74.11⁰C at the feed section, 80.83⁰C at compression section and 85.15⁰C at metering section, screw speed at 330.5 rpm, feed rate at 0.6 kg/min, die size at 7.47 mm, moisture content at 39.87%, particle size at 1.1., and the  coefficient for the final model is 0.93 which indicated that the model is good. The extruder was found to be cost efficient for floating fish feed production. Thus, model-fitting using response surface methodology was performed to examine their effect on product temperature. Quadratic coefficients fit the extrusion data very well, better than linear models. The equations relating the various dependent and independent variables were established to predict the performance of the machine.

scholarly journals Experimental and modelling aspects of the reactive extrusion process

2019 ◽  
Vol 20 (8) ◽  
pp. 803 ◽  
Author(s):  
Philippe Cassagnau ◽  
Véronique Bounor-Legaré ◽  
Bruno Vergnes
Keyword(s):  
Chemical Reactor ◽  
Reactive Extrusion ◽  
Extrusion Process ◽  
Industrial Applications ◽  
Twin Screw Extruders ◽  
Single Screw Extruders ◽  
Twin Screw ◽  
On Line ◽  
Screw Extruders ◽  
Continuous Chemical

Reactive extrusion consists in using an extruder as a continuous chemical reactor. It is not a recent process, but it has been rapidly developed during the last thirty years and is more and more used today for the chemical modification of existing polymers. Among the various extrusion systems (single screw extruders, counter- and corotating twin-screw extruders, co-kneaders), the corotating twin-screw extruders are today the most widely used in reactive extrusion. After a presentation of the main advantages and drawbacks of the reactive extrusion, we will describe the way to control the process through on-line and in-line monitoring. Then, a modelling approach based on continuum mechanics will be presented, followed by an example of industrial applications of this particular process.

The Effect of Screw Speed on Extrusion Quality of the Single-Screw Extruder

2014 ◽  
Vol 941-944 ◽  
pp. 1715-1719
Author(s):  
Yuan Lou Gao ◽  
Xin Wang ◽  
Li Zhou
Keyword(s):  
Extrusion Process ◽  
Screw Extruder ◽  
Screw Speed ◽  
Element Analysis ◽  
Outlet Pressure ◽  
Single Screw ◽  
Single Screw Extruder ◽  
Multi Phase Flow ◽  
Multi Phase

This paper adopts the method of multi-phase flow to simulate the extrusion process of single-screw extruder based on different screw speed by using the finite element analysis software, and get the conclusion that the screw speed has a significant effect on the extrusion quality and outlet pressure of the single-screw extruder. With the increase of the screw speed, the extrusion quality of the single-screw extruder gets worse and the outlet pressure of the single-screw extruder increases.

scholarly journals Process Efficiency and Energy Consumption During the Extrusion of Potato and Multigrain Formulations

2018 ◽  
Vol 22 (2) ◽  
pp. 49-57 ◽  
Author(s):  
Arkadiusz Matysiak ◽  
Agnieszka Wójtowicz ◽  
Tomasz Oniszczuk
Keyword(s):  
Energy Consumption ◽  
Moisture Content ◽  
Energy Demand ◽  
Rotation Speed ◽  
Raw Materials ◽  
Mechanical Energy ◽  
Extrusion Process ◽  
Raw Material ◽  
Process Efficiency ◽  
Specific Mechanical Energy

AbstractThe aim of the research was to determine the effect of extrusion conditions (various moisture content of raw materials and screw rotation speed), as well as the effect of recipe composition on the process efficiency and the energy consumption during treatment of potato and multigrain products. The efficiency of the extrusion process (Q) was determined by the mass of the product obtained at a given time for all prepared raw material mixtures and the process parameters used, while the specific mechanical energy demand was determined using the SME index. The obtained results allow to conclude that the level of raw materials moisture content had a greater impact on the efficiency and energy consumption of the extrusion process than the variable screw speed during the treatment. The efficiency of the process increased with the increasing moisture of the tested compositions, while a decrease in the requirements of SME was observed. The use of differentiated raw material compositions also influenced the Q and SME values determined during the tests.

Polycarbonate Colours Optimization Using Box Behnken Design (BBD)

2021 ◽  
Vol 13 (3) ◽  
pp. 398-406
Author(s):  
Usman Saeed
Keyword(s):  
Feed Rate ◽  
Mechanical Energy ◽  
Processing Parameters ◽  
Extrusion Process ◽  
Strong Impact ◽  
Functional Requirements ◽  
Box Behnken Design ◽  
Specific Mechanical Energy ◽  
Polymer Compound ◽  
Optimized Model

The principal objective of incorporating pigments in the polymer is to introduce color either for aesthetic reasons or for the functional requirements. The enhancement of extrusion process parameters is necessary for the proper dispersion of pigment in the polymer. In the study presented three influential processing parameters during extrusion of polymer compound are speed, temperature and feed rate. The experimental design software with Box Behnken (BBD) methodology is being utilized for the optimization. The optimized model and experimental data exceeds the analytical examination making the formulation of model crucial. Also, it was found that the extrusion parameters have strong impact on color characteristics DL, Da and Db which is determined through the analysis of variance (ANOVA). Moreover, specific mechanical energy was calculated for the experimental runs and it was revealed that the specific energy decreases with increase in feed rate.

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