3D Simulation Workflow for Performance of Sharp and Worn PDC Drill Bits

2021 ◽  
Author(s):  
Oliver Matthews ◽  
Xu Huang ◽  
John Abhishek Bomidi
Keyword(s):  
Polycrystalline Diamond ◽  
Performance Model ◽  
Face Identification ◽  
Polygonal Mesh ◽  
Performance Simulation ◽  
Model Calculations ◽  
Drilling Performance ◽  
Mesh Model ◽  
Drill Bits ◽  
Performance Calculation

Abstract This paper describes the development of an improved polycrystalline diamond cutter (PDC) drilling performance simulation in 3D which includes worn cutters. A polygonal mesh model is used to improve the geometric data needed for the drilling performance model calculations. Methods for active face identification have been developed to consistently identify a variety of polygonal face types. The simple wear flat definition used for data input is shown to adequately capture the geometry compared to field worn bit scans and provide valuable insights with active face identification. Drilling performance calculation and results from the calibration to laboratory drilling data and validation to both laboratory and field data are shown. Additionally, including a velocity parameter in the drilling performance model reduced model error.

Intelligent Rotary Steerable System, Coupled with an Instrumented Bit, Delivers Section Plan in Deepwater GOM Project

2021 ◽  
Author(s):  
John Snyder ◽  
Graeme Salmon
Keyword(s):  
Intelligent Systems ◽  
Systems Approach ◽  
Polycrystalline Diamond ◽  
Cost Effective ◽  
Structure Design ◽  
Directional Drilling ◽  
Steering Control ◽  
Efficient System ◽  
Drilling Performance ◽  
Downhole Tool

Abstract The challenging offshore drilling environment has increased the need for cost-effective operations to deliver accurate well placement, high borehole quality, and shoe-to-shoe drilling performance. As well construction complexity continues to develop, the need for an improved systems approach to delivering integrated performance is critical. Complex bottom hole assemblies (BHA) used in deepwater operations will include additional sensors and capabilities than in the past. These BHAs consist of multiple cutting structures (bit/reamer), gamma, resistivity, density, porosity, sonic, formation pressure testing/sampling capabilities, as well as drilling dynamics systems and onboard diagnostic sensors. Rock cutting structure design primarily relied on data capture at the surface. An instrumented sensor package within the drill bit provides dynamic measurements allowing for better understanding of BHA performance, creating a more efficient system for all drilling conditions. The addition of intelligent systems that monitor and control these complex BHAs, makes it possible to implement autonomous steering of directional drilling assemblies in the offshore environment. In the Deepwater Gulf of Mexico (GOM), this case study documents the introduction of a new automated drilling service and Intelligent Rotary Steerable System (iRSS) with an instrumented bit. Utilizing these complex BHAs, the system can provide real-time (RT) steering decisions automatically given the downhole tool configuration, planned well path, and RT sensor information received. The 6-3/4-inch nominal diameter system, coupled with the instrumented bit, successfully completed the first 5,400-foot (1,650m) section while enlarging the 8-1/2-inch (216mm) borehole to 9-7/8 inches (250mm). The system delivered a high-quality wellbore with low tortuosity and minimal vibration, while keeping to the planned well path. The system achieved all performance objectives and captured dynamic drilling responses for use in an additional applications. This fast sampling iRSS maintains continuous and faster steering control at high rates of penetration (ROP) providing accurate well path directional control. The system-matched polycrystalline diamond (PDC) bit is engineered to deliver greater side cutting efficiency with enhanced cutting structure improving the iRSS performance. Included within the bit is an instrumentation package that tracks drilling dynamics at the bit. The bit dynamics data is then used to improve bit designs and optimize drilling parameters.

scholarly journals Solar panel performance analysis under indonesian tropic climate using sandia PV array performance model and five parameter performance model

2018 ◽  
Vol 67 ◽  
pp. 02048
Author(s):  
Subhan Petrana ◽  
Eko Adhi Setiawan ◽  
Adi Januardi
Keyword(s):  
Solar Radiation ◽  
Performance Model ◽  
Solar Panel ◽  
Effect Of Temperature ◽  
Solar Panels ◽  
Pv Array ◽  
Evaluation And Monitoring ◽  
Array Performance ◽  
The Tropics ◽  
Performance Calculation

Evaluation and monitoring of solar panel are need to be done, primarily related to how much energy is produced. Energy production by a solar panel is affected by the characteristics of climate or weather of a particular location such as solar radiation and ambient temperature. This study aimed to compare two models of solar panel performance calculation, i.e., Sandia PV Array Model and Five Parameter Model by considering the tropical climate of Indonesia and see the effect of temperature and solar radiation changes on the results of the calculations of both methods through the I-V curve. The types of solar panels on monitored are a monocrystalline, polycrystalline, and thin film. The results show that the energy produced by Sandia PV Array Performance Model for the three types of solar panels are 54.36 Wdc, 51.57 Wdc, and 39.62 Wdc, respectively. Five Parameter Performance Model results are 56.58 Wdc, 52.7 Wdc, and 43.29, respectively. These results show that with a small amount of data, the Five Parameter Model is more optimal and efficient for the tropics compared to Sandia PV Array Model.

Wear Characteristics of Polycrystalline Diamond Compact Drill Bits in Small Diameter Rock Drilling

1985 ◽  
Vol 107 (4) ◽  
pp. 534-542 ◽  
Author(s):  
C. L. Hough ◽  
B. Das
Keyword(s):  
Small Diameter ◽  
Polycrystalline Diamond ◽  
Wear Test ◽  
Test Results ◽  
Failure Characteristics ◽  
Wear Characteristics ◽  
Drill Bits ◽  
Rotary Speed ◽  
Polycrystalline Diamond Compact ◽  
Single Material

The wear characteristics of polycrystalline diamond compact (PDC) drill bits were investigated in the context of drilling small holes in a hard abrasive medium. An efficient method for measuring wear of the PDC drill bits was developed. The wear test results were grouped or categorized in terms of rotary speed, feed and wear or failure characteristics. Contrary to the three classical wear phases (break-in, uniform wear and rapid breakdown) of the single material cutters, four distinctive wear phases were formed for the PDC cutters: I–break-in, II–diamond wear, III–carbide wear, and IV–rapid breakdown. The characteristics of the wear phases were identified and some suggestions were made to alleviate the wear problem.

Double-section, non-retrievable casing drilling technique

2012 ◽  
Vol 52 (1) ◽  
pp. 261
Author(s):  
Keith Won ◽  
Ming Zo Tan ◽  
I Made Budi Utamain
Keyword(s):  
Planning Process ◽  
Cost Savings ◽  
Polycrystalline Diamond ◽  
Drilling Process ◽  
Drilling Performance ◽  
First Case ◽  
Drilling Technique ◽  
Drilling Technology ◽  
Improved Design ◽  
Casing Drilling

With the continuous surging in daily rental rates of oilfield exploration rigs, Casing while Drilling technology—which provides operators with an alternative drilling solution for a reduction in drilling flat-time and increased drilling operation efficiency—has appeared to be a standard part of drilling engineers’ toolkit in the well-planning process. Significant cost savings generated by Casing while Drilling have contributed to this technique being widely deployed on top-hole string installations on exploration and appraisal wells in the southeast Asia region. The double-section casing drilling technique has gained increasing popularity among operators in recent years; however, this technique development has been hamstrung by limited casing bit selections. An improved design casing bit has been highly anticipated in the industry to reduce this technique’s complexity of drilling process. Finding an equilibrium between durability and drill-out capability features for a casing bit has been a major challenge for bit designers. The increasing prospect and demand for a double-section casing drilling technique, however, has yielded the development of the casing bit design to a wider portfolio, inclusive of a more robust PDC (polycrystalline diamond compact) cutter-based drillable casing bit. The introduction of the new robust but drillable PDC cutter-based casing bit has broadened the Casing while Drilling application. The double-section casing drilling technique without the need for an additional conventional clean-out trip has become a strong contender to be part of drilling engineers’ next toolkit in delivering enhanced drilling performance and increasing operational efficiencies. This paper will introduce the first case history of the successful planning and implementation of the double-section casing drilling technique—particularly emphasising its optimised drilling performance and ease of drill-out without the need for a specialised drill-out bit.

Bit Dysfunction Characterization Using a Sensor System at the Bit

2007 ◽  
Author(s):  
Sorin G. Teodorescu ◽  
Eric C. Sullivan ◽  
Paul E. Pastusek
Keyword(s):  
Structural Integrity ◽  
Sensor System ◽  
Sensor Data ◽  
Drilling Performance ◽  
Rock Formations ◽  
Drill Bits ◽  
Pdc Bit ◽  
Recent Developments ◽  
Drilling Operations ◽  
Rock Bit

Drilling operations represent a major cost in discovering and exploring new petroleum reserves. Poor drilling performance, for example low ROP, can lead to high cost per foot. In order to optimize the performance of drill bits, the dynamic behavior of the bit and the drillstring has to be monitored. In recent developments, we have deployed a sensor / data acquisition (DAQ) system that is mounted at the bit, which can monitor the behavior of the drill bit and dynamic dysfunctions associated with the operating parameters, different rock formations and rock/bit interactions. A modified shank accommodates the sensor / DAQ system. Its location was determined based on extensive analysis of the bit’s structural integrity. Initial tests verified the ability of the system to identify PDC bit dysfunctions, such as backward whirl — one of the most bit damaging events in the drilling operation. Placing a sensor system in the bit allows for accurate pattern recognition and severity determination in terms of dynamic dysfunctions of the bit and can aid in optimizing drilling parameters in pursuit of increased ROP and reduced drilling costs.

scholarly journals An Optimum Bits Selection for a Southern Iraqi Oil Field Located in Basra Region by Depending a New Algorithm

2013 ◽  
Vol 4 (3) ◽  
pp. 16-44
Author(s):  
Manar Ahmed Naser
Keyword(s):  
Oil Field ◽  
Oil Fields ◽  
Advantages And Disadvantages ◽  
Drilling Performance ◽  
Drill Bits ◽  
Optimum Selection ◽  
Surface Intermediate ◽  
Pdc Bit ◽  
Drilling Cost ◽  
Selection For

     Even drill bits cost are about 3-5% of the total drilling budget, but bits performance affects as much as 60% of the drilling cost[1] that would explain the necessity of continuous studying and developing this tool to improve drilling performance. Unfortunately, most of Iraqi oil fields managed by states companies does not give the proper attention for bits optimization issues, that would cause insufficient bits used to drill a certain formation due to the absence of a serious dealing with formation hardness and other bit selection criteria while designing, or making bits purchases contracts, or they would satisfy by a minimum rates of penetration. Unfortunately, the bit selection issue is matched the optimum selection for the drilling parameters issue, it is a matter of tri and error [2]. In this study, a southern Iraqi oil field located in Basra region have been selected to optimize the bits used to drill its wells. Summarizations of bits selection methods have been reviewed, advantages and disadvantages of possibility to applicant those methods in Basra regions have been introduced. A proper algorithm for selecting bits in Iraq was also presented. An economic evaluation for a different bit type's strategies used to drill holes of Mishrif wells in Basra oil fields region also discussed. This study improve that using bits holding the IADC code 425, M322 PDC bit with 6th blades and 16mm cutter size and M323 PDC bit with 5th blades and 6mm cutter size are the optimum selection to drill the surface, intermediate, and production holes consequently. This study is applicable to all Iraqi oil fields and especially for Basra region oil fields due to its large analogous on the lithology column and the drilling problems may combined the drilling operations among the different oil fields in this area.

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