scholarly journals Application of integrated BWM Fuzzy-MARCOS approach for coating material selection in tooling industries

Author(s):  
Sunil Kumar ◽  
Saikat Ranjan Maity ◽  
Lokeswar Patnaik

Abstract The life of metal forming dies, and the efficiency of tooling industries depends on the mechanical and wear properties of tool steel. These properties can be further improved by depositing the ceramic coating on heat-treated tool steel. There are many coating materials available with numerous excellent properties. But problem is how to select the best coating material. Compared to various studies related to material selection problems in the contrasting area of utilization, remarkably, few research work is done in tooling industries. In the present work, we have identified eight coating materials (alternatives) and nine evaluation criteria under the consultation of an expert in the tooling application and tribological field. To deal with this coating material selection problem, an integrated fuzzy-MADM method is proposed comprising BWM and fuzzy-MARCOS. This integrated fuzzy-MADM method is used to evaluate the alternative, and the obtained results are scrutinized under extensive use of sensitivity analysis. In the first phase of analysis, seven scenarios of criteria weight change are used, which is derived by the BWM method; dynamic matrices are used in the second phase of analysis. In the third and fourth phases, obtained ranks are compared with those obtained by different weight calculation methods and ranking methods, respectively. All the phases have similar results, i.e., AlCrN/TiAlN coating (alternative Cm5) is the best coating material. What is more, the proposed method has been used to solve the published results of coating material selection. To evaluate its reliability and robustness, a four phases comparative sensitivity analysis was performed.

MRS Advances ◽  
2018 ◽  
Vol 3 (64) ◽  
pp. 3949-3956
Author(s):  
H. Hernández-Belmontes ◽  
I. Mejía ◽  
V. García-García ◽  
C. Maldonado

ABSTRACTHigh-Mn Twinning Induced Plasticity (TWIP) steels are an excellent alternative in the design of structural components for the automotive industry. The TWIP steels application allows weight reduction, maintaining the performance of vehicles. Nowadays the research works focused on TWIP steel weldability are relative scarce. It is well-known that weldability is one of the main limitations for industrial application of TWIP steel. The main goal of this research work was studied the effect of heat input on the microstructural changes generated in a TWIP steel microalloyed with Ti. A pair of welds were performed through Gas Tungsten Arc Welding (GTAW) process. The GTAW process was carried out without filler material, using Direc Current Electrode Negative (DCEN), tungsten electrode EWTh-2 and Ar as shielding gas. The microstructure and average grain size in the fusion (FZ) and heat affected zone (HAZ) were determined by light optical metallography (LOM). Elements segregation in the FZ was evaluated using point and elemental mapping chemical analysis (EPMA) by Scanning Electron Microscopy and Electron Dispersive Spectroscopy (SEM-EDS). Phase transformations were evaluated using X-ray diffraction (XRD). Finally, the hardness were measured by means of Vickers microhardness testing (HV500). The results show that the FZ is characterized by a dendritic solidification pattern. Meanwhile, the HAZ presented equiaxed grains in both weld joints. On the other hand, the TWIP-Ti steel weldments did not present austenite phase transformations. Nevertheless, the FZ exhibited variations in the chemical elements distribution (Mn, Al, Si and C), which were higher as the heat input increases. Finally, the heat input reduced the microhardness of TWIP-Ti steel weld joints. Although post-welding hardness recovery was detected, which is associated with precipitation of Ti second-phase particles.


Author(s):  
Abdul Salam Khan ◽  
Khawer Naeem ◽  
Raza Ullah Khan

An abrupt change requires a robust and flexible response from a manufacturing system. Dedicated Manufacturing System (DMS) has been a long practiced taxonomy for mass production and minimum varieties. In contrast, Flexible Manufacturing System (FMS) has been introduced for responding to quantity as well as variety issues. This study considers both production taxonomics by using a multi objective model of cost and time. An Integer Linear Programming (ILP) formulation is presented and subsequently validated. The analysis procedure is administered in two phases. In the first phase, comparison of production cost and process time in DMS and FMS is presented. The model is implemented by using an exact solution approach and results show that FMS is a viable option, compared to DMS, according to the criteria of cost, time, and productivity. In the second phase, sensitivity analysis is performed by using several FMS (n) and the impact of cells selection on the performance of system is studied. It is concluded that n=1 (single cell-based FMS) is more relevant for cost minimization; however, n = 6 is a suitable candidate for producing more quantity in given time horizon (process time minimization). Lastly, key findings are reported, and future research avenues are provided.


Civilizar ◽  
2020 ◽  
Vol 20 (38) ◽  
pp. 137-146
Author(s):  
John Jairo Pérez-Vargas ◽  
Johan Andrés Nieto-Bravo ◽  
Juan Esteban Santamaría-Rodríguez

This article of reflection problematizes the relationships between phenomenology and hermeneutics as epistemic places of research work through a documentary approach built in two phases. First, the text reflects on the terminological use present in the paradigms, approaches, epistemological perspectives, and research methods, thereby identifying that there is no criteria univocity in its references and approaches about research methodology treaties. Likewise, it is evident that there are methodological proposals that include phenomenology and hermeneutics in a complementary, articulated, or isolated way without allowing precise places of understanding that allow to locate their application in research. Based on the aforementioned, the second phase proposes an individual approach to the background and comprehensions of phenomenology and hermeneutics, identifying particularities that characterize them, possible theoretical-practical differences and approaches that can be established in view of their relevance from the epistemic and methodological framework of research in human and social sciences. This article is a translation from the Spanish version “La hermenéutica y la fenomenología en la investigación en ciencias humanas y sociales”, published in Civilizar, 19(37), 2019. doi: 10.22518/usergioa/jour/ccsh/2019.2/a09. The translation has been authorized and approved by the authors and the Editor.


Holzforschung ◽  
2000 ◽  
Vol 54 (2) ◽  
pp. 189-196 ◽  
Author(s):  
Eva Liptáková ◽  
Jozef Kúdela ◽  
Ján Sarva

Summary This paper deals with the evaluation of wood—wetting process with coating materials on the basis of interactions of surface forces on phase boundary. The obtained results are compared with the actual state in the system wood—coating material. Primary ability of coating materials—spontaneous spreading over the wood surface has been proved. There is also the secondary influence of rheological properties of coating materials causing deformations of the phase boundary, non-perfect wetting of the wood surface and apparent lowering of adhesion work. The influence of rheological properties has been expressed by using the coefficient F the meaning of which follows from the comparison between results of adhesion work computed according to modified Young-Dupré equation and of adhesion work determined on the basis of the interactions of surface forces on the phase boundary between wood and liquid coating materials. A direct dependence between the values of the coefficient F and coating materials viscosity has been proved.


Author(s):  
Johannes Ellinger ◽  
Thomas Semm ◽  
Michael F. Zäh

Abstract Models that are able to accurately predict the dynamic behavior of machine tools are crucial for a variety of applications ranging from machine tool design to process simulations. However, with increasing accuracy, the models tend to become increasingly complex, which can cause problems identifying the unknown parameters which the models are based on. In this paper, a method is presented that shows how parameter identification can be eased by systematically reducing the dimensionality of a given dynamic machine tool model. The approach presented is based on ranking the model's input parameters by means of a global sensitivity analysis. It is shown that the number of parameters, which need to be identified, can be drastically reduced with only limited impact on the model's fidelity. This is validated by means of model evaluation criteria and frequency response functions which show a mean conformity of 98.9 % with the full-scale reference model. The paper is concluded by a short demonstration on how to use the results from the global sensitivity analysis for parameter identification.


Alloy Digest ◽  
2021 ◽  
Vol 70 (9) ◽  

Abstract Crucible CPM Rex 54 HS is a cobalt-bearing high speed tool steel that is produced by the proprietary Crucible Particle Metallurgy (CPM) process. It combines the wear properties of the popular high vanadium M4 grade with the red hardness of the cobalt-bearing M35/Crucible CPM Rex 45 HS grades. Crucible CPM Rex 54 HS may be used as an upgrade for improved red hardness over M3 or M4 without giving up the abrasion resistance, or as an upgrade for improved wear resistance over M35 or Crucible CPM Rex 45 HS without giving up the red hardness. This datasheet provides information on composition, physical properties, microstructure, hardness, and elasticity. It also includes information on wear resistance as well as heat treating and surface treatment. Filing Code: TS-818. Producer or source: Crucible Industries LLC.


Author(s):  
Saurabh Srivastava ◽  
Sachin Salunkhe ◽  
Sarang Pande ◽  
Bhavin Kapadiya

Steering knuckle connects steering system, suspension system and braking system to the chassis. The steering knuckle contributes a significant weight to the total weight of a vehicle. Increasing the efficiency of an automobile without compromising the performances is the major challenge faced by the manufacturers. This paper presents an effective topology optimization of steering knuckle used in a vehicle with the primary objective of minimizing weight. The study on optimization of knuckle is divided into two phases, the first phase involves making of a computer-aided design model of the original steering knuckle and carry out finite element analysis on the knuckle by estimating the loads, which are acting on the component. In the second phase, design optimization of the model of steering knuckle is carried out, and excess material is removed at the region where induced stress is negligible as obtained in finite element analysis assuming standard boundary and loading conditions. The paper describes a research work carried out to optimize structural topology giving the essential details. The methodology may be applied to optimize structural components used in applications where the ratio of desired properties to the cost, generally in terms of weight, is to be optimized. In the case of automobiles, strength to weight ratio has to be maximized. New researchers working in the area will have an understanding of the procedures, and further, the techniques may be applied to design in general.


2018 ◽  
Vol 7 (2.2) ◽  
pp. 21
Author(s):  
Marzieh Jahani ◽  
Parastoo Mohammadi

This paper aims to present a model to determine the preferred Islamic contract for the bank facilities applicant in the industrial sector. For this purpose we use a consolidated method which includes the compromise solution multi-criteria optimization in the first phase, and the calculation of the cost of financing for the applicant of facilities in the second phase. Afterwards, by using the output of the both-phase, the preferred Islamic contract based on the combinational criterion has been determined for the applicant of the facilities. According to the fact that in the financing of the projects, in addition to the criteria related to the cost of financing, the qualitative criteria are also important, so both the qualitative and quantitative criteria have been considered in this research. In this study, we used four widely applied Islamic contracts (Jo’aalah Instalment sales, Hire purchase, Participation). The assessment criteria of the Islamic contracts have been extracted in the form of a questionnaire based on the previous studies and the expert’s point of view. In the first phase, the Analytic Hierarchy Process (AHP) has been used in order to determine the weights of the evaluation criteria of the Islamic contracts; and, in order to select an appropriate contract for the applicant, the compromise solution multi-criteria optimization approach (VIKOR), which is based on the decision matrix, was used. In the second phase, the cost of financing from the bank was estimated for the applicant of the facilities in the four contracts. Finally, the obtained results of the qualitative questionnaire and the cost of financing from the bank have been combined; thus, the preferred contract for the applicant of facilities has been determined based on a combinational criterion.


2018 ◽  
Vol 25 (35) ◽  
pp. 4553-4586 ◽  
Author(s):  
Jonas Schubert ◽  
Munish Chanana

Within the last two decades, the field of nanomedicine has not developed as successfully as has widely been hoped for. The main reason for this is the immense complexity of the biological systems, including the physico-chemical properties of the biological fluids as well as the biochemistry and the physiology of living systems. The nanoparticles’ physicochemical properties are also highly important. These differ profoundly from those of freshly synthesized particles when applied in biological/living systems as recent research in this field reveals. The physico-chemical properties of nanoparticles are predefined by their structural and functional design (core and coating material) and are highly affected by their interaction with the environment (temperature, pH, salt, proteins, cells). Since the coating material is the first part of the particle to come in contact with the environment, it does not only provide biocompatibility, but also defines the behavior (e.g. colloidal stability) and the fate (degradation, excretion, accumulation) of nanoparticles in the living systems. Hence, the coating matters, particularly for a nanoparticle system for biomedical applications, which has to fulfill its task in the complex environment of biological fluids, cells and organisms. In this review, we evaluate the performance of different coating materials for nanoparticles concerning their ability to provide colloidal stability in biological media and living systems.


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