scholarly journals Modelling Green Production Process in the Natural Dyes Batik Industry Using Cleaner Production Options

Author(s):  
Siti Ajizah

Sustainable production policy has encouraged batik industry to switch synthetic dyes to natural dyes. However, the production process still brings negative impacts on the environment as well as on humans. In order to solve this problem, the batik industry needs to develop green production model using cleaner production options. The purpose of this research is to design green production model for greening the natural dyes batik industry. The research was conducted in the natural dyes batik industry “Mbah Guru”. Mbah Guru batik industry is located in Lamongan, East Java. The research used a feasibility study by using Pay Back Period (PBP). The last decision making of cleaner production options was used Bayes Method to assess and determine cleaner production options based on technical, economical, and environmental aspects. The result showed that all of cleaner production options are feasible. "Fertilizer making from natural dyes" had the shortest payback period of 0,057 years and "two steps washing for all washing processes" had the longest payback period of 0,92 years. The highest criterion weight was the environmental aspect of 0.41 and followed by the economical aspect of 0.35. “Natural dyes wastewater reusing” became the most priority of the cleaner production options. The batik industry will be more profitable if it is able to properly implement the recommended process improvements so that the negative impacts, both the environment and on humans, can be minimized.    

2019 ◽  
Vol 3 (2) ◽  
pp. 53-57
Author(s):  
Diah Pratiwi

The community empowerment activity have been conducted with the topic “Training of Natural Dyes Production and its Application for Batik” that involves researchers and members of Batik Manggar Gading SMEs. The purpose of this project is introducing natural dyes as batik dyes to batik craftmen in Batik Manggar Gading SMEs. Natural dyes has some advantages than synthetic dyes. In addition to typical colour, natural dyes was claimed to be more eco-friendly product so it has higher market value. The develompent of knowledge and skills in production process of batik natural dyes is expected to increase income and livehood of  batik craftsmen. Community empowerment is made through two activities, namely field survey and training. Field survey was conducted to identify and collect relevant information about production process in Batik Manggar Gading SMEs. Meanwhile, the training was held at Batik Manggar Gading SMEs consists of two types of training. The first training,  participants are given the knowledge about the potential of natural ingredients that can be used as natural dyes and practice how to extract/ create a substance the color of nature. The second, participant are given training about deployment process of batik coloring used natural dyes. As a result of these activities, 22 members of SMEs can make natural dyes batik. Natural dyes batik is a result of the utilization of biodiversity in pushing the economic income of the community. Natural dyes batik can be a Indonesia flagship product particular Gunungkidul Regency in international market.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Augustina Asih Rumanti ◽  
Indryati Sunaryo ◽  
Iwan Inrawan Wiratmadja ◽  
Dradjad Irianto

PurposeThe purpose of this paper is to design a research model and analyze the relationship between open innovation and cleaner production. The paper maps and characterizes the conditions of open innovation against cleaner production in Indonesian batik small and medium enterprise (SME), particularly in Java and Madura. The mapping process is executed by classifying the batik SME into four quadrants. The diagram is a quadrant in which there are four parts to distinguish each of the ability of batik SMEs in understanding and achieving cleaner production through open innovation. This research will obtain a new method or model that can be applied by organizations to achieve cleaner production through an open innovation. The data is obtained from 182 batik SMEs located in Laweyan, Madura and Lasem (in Java Island, Indonesia).Design/methodology/approachOne of the problems in batik SME is the waste management from the dyeing and wax removal process. In the first stages of this research, a number of initial models were elaborated as a reference, then the results of the elaboration became a new research model. The research model that has been produced is then tested using data from respondents. Based on the test results, the model can be stated valid or not. In this study, the model is valid after testing data from 182 respondents, because all outer loading for all indicators is above 0.7. The composite reliability and AVE values of all constructs were above 0.7 and 0.5. Based on the validated research model, the data is statistically processed by using the Structural Equation Modeling (SEM). By using the SEM method and statistical software SMART PLS 3.0this research can be supported to achieve the research objectives.FindingsBased on data testing and processing, open innovation climate could predict a sustained relationship to open innovation with an accuracy rate of 0.466 and influence rate of 0.427, whereas open innovation could predict a sustained relationship to cleaner production with an accuracy rate of 0.183 and influence rate of 0.324. The relationships between open innovation climate and open innovation; including open innovation toward cleaner production, are statistically significant because all prediction values and accuracy in the model have met the criteria for measurement parameters based on the value of R2, p value and T-statistics to be stated as a significant relationship.Research limitations/implicationsThis research provides an overview of the influence and importance of open innovation in creating an environmentally friendly production process in the context of cleaner production. Cleaner production on batik SMEs can be achieved through open innovation, both for inbound open innovation and outbound open innovation. Open innovation comprehensively provides support for batik SMEs in achieving cleaner production. Open innovation can be run well and optimally if it gets support from a conducive climate open innovation. Furthermore, the implementation of cleaner production could be a guideline for the owner to minimize the waste from batik SME production, both for natural and synthetic dyes. Some limitations in these study include the absence of influence from the existing stakeholders on batik SMEs on the implementation process of open innovation; the use of the cross-sectional approach that results in the unavailability of further analysis regarding the dynamics or improvements that occur in attaining cleaner production through open innovation; and finally providing no analysis of the differences in characteristics at each location of batik SMEs.Originality/valueThe implementation of cleaner production model is considered as one of the new methods and references in conjunction with reducing the negative impact of waste toward the environment, particularly in the traditional textile industry which is limited in waste management capability.


Energies ◽  
2020 ◽  
Vol 13 (10) ◽  
pp. 2413 ◽  
Author(s):  
Chu-Lun Hsieh ◽  
Wen-Hsien Tsai ◽  
Yao-Chung Chang

Using mathematical programming with activity-based costing (ABC) and based on the theory of constraints (TOC), this study proposed a green production model for the traditional paper industry to achieve the purpose of energy saving and carbon emission reduction. The mathematical programming model presented in this paper considers (1) revenue of main products and byproducts, (2) unit-level, batch-level, and product-level activity costs in ABC, (3) labor cost with overtime available, (4) machine cost with capacity expansion, (5) saved electric power and steam costs by using the coal as the main fuel in conjunction with Refuse Derived Fuel (RDF). This model also considers the constraint of the quantity of carbon equivalent of various gases that are allowed to be emitted from the mill paper-making process to conform to the environmental protection policy. A numerical example is used to demonstrate how to apply the model presented in this paper. In addition, sensitivity analysis on the key parameters of the model are used to provide further insights for this research.


2021 ◽  
pp. 128500
Author(s):  
Lei Fang ◽  
Fuyun Sun ◽  
Qingbao Liu ◽  
Weichao Chen ◽  
Hua Zhou ◽  
...  

Author(s):  
IBRAHIM ABDULLAHI UMAR

Kepentingan meningkat untuk pewarna semulajadi bermula beberapa tahun lalu tetapi di pihak pengguna, manfaat tersebut hanya mula dirasai. Pewarna asli dianggap sebagai pewarna mampan dan mesra alam; mereka boleh menghasilkan warna yang berbeza warna dan mempunyai ketahanan luntur yang lebih rendah daripada pewarna sintetik. Oleh itu, kertas kerja ini dikaji pada sifat kubu daripada pewarna yang diekstrak daripada kacang belalang dan buah-buahan asam buah.Warna-warna ini dipetik menggunakan kaedah berair dan pelarut dan telah digunakan di dataran terluntur ditenun kapas dan sutera kain.Yang digunakan bagi pedas meningkatkan penembusan warna (pewarna) dan sampel dicelup telah tertakluk kepada ujian kubu (membasuh, menggosok, peluh & ujian cahaya). Perbandingan analisis kepada tahap pewarnaan telah direkodkan dan ujian kubu baik daripada analisis membuktikan bahawa; warna boleh digunakan sebagai pewarna pada kapas dan sutera kain.   An interest for natural dyes increased several years ago but on the part of the consumers, the benefits are just beginning to be felt. Natural dyes are considered as sustainable and ecofriendly dyes; they can produce different shades of colours and have lower colour fastness than synthetic dyes. Therefore, this paper researched on the fastness properties of colorant extracted from locust beans and tamarind fruits pods. The colours were extracted using aqueous and solvent methods and were applied on bleached plain weaved cotton and silk fabrics. The use of mordant increased the penetration of the colours (dyes) and the dyed samples were subjected to fastness test (washing, rubbing, perspiration & light test). Comparative analyses on the degree of staining were recorded and good fastness test from the analysis proved that; the colours can be used as dyes on cotton and silk fabrics.


2020 ◽  
Vol 5 (2) ◽  
pp. 446-452
Author(s):  
Ruslan R ◽  
Agrippina Wiraningtyas ◽  
Ahmad Sandi ◽  
Muhammad Nasir

The "Nari-Nari" Weaving Village in Rabadompu Timur Village, Bima City, is a community group engaged in the weaving industry which has been carried on for generations. During this time, Bima woven fabric products use yarn raw material that has been colored using synthetic dyes. Yarn with synthetic dyes has a more diverse color, the fabric coloring process is easier and the cost is cheap, but synthetic dyes are carcinogenic and harmful to the environment. The solution to the problems faced by using natural dyes obtained from plants. This activity aims to train the Nari-Nari weaving group in yarn coloring using natural dyes. The method used is training through several stages of the activity namely the stage of socialization of activities; the training stage of yarn dyeing and woven fabric production. The dyes used are yellow wood extract and mahogany wood. The results obtained in this activity are the colored yarn has a different color based on the extract of the dye and fixation material. In yellow wood obtained with a maroon red color on alum, black on tunjung and reddish beige on lime. In mahogany wood is obtained beige on alum, black gray on tunjung and beige on lime.  


Author(s):  
Immas Lutfi ◽  
Rois Fatoni ◽  
Siti Fatimah

Recently many batik industries owner have switched to using natural dyes because synthetic dyes in the long time have a negative impact on the environment. Natural dyes that are widely used are mahogany (Swietenia Mahagony L.) bark dyes. In the process of coloring batik fabric, there is stage of fixation. Fixation is the stage of binding the color with the fixator. There are three types of fixators used, namely alum (Al2(SO4)3.12H2O), calcium oxide (CaO) and ferrous sulphate (FeSO4) with certain concentrations. The owner of batik industries don't know yet the concentration of a strong and optimal fixator for binding natural dyes in batik fabric. The purpose of this study is to determine the type of strong fixator and optimal concentration of fixator for binding natural mahogany dyes on batik fabric. The owner of batik industries usually use an estimated concentration of 30 g / L to 100 g / L. In this study, the variables are 30 g / L, 60 g / L and 90 g / L in each type of fixator to test the color aging value. and color fastness to rub wet and dry. Judging from the value of R% (color aging) and color fastness test against wet and dry rubbing, it can be concluded that alum and calcium oxide are strong fixators that used with mahogany dyes and the most optimal concentration of alum and calcium oxide is 60 g / L. 


2021 ◽  
pp. 59-60
Author(s):  
A.S. Monisha ◽  
G. Parasakthibala

Synthetic dyes release huge amount of waste and uniform colourants lead to health hazard. It also disturbing the ecobalance of the nature. Natural dyes are mostly derived from plants, invertebrates, or minerals. The most of the natural dyes are vegetable dyes from plant sources-roots, berries, bark, leaves, and wood—and other organic sources such as fungi and lichens. Natural dyes exhibit good biodegradability and are more compatible with the environment. In spite of their inferior fastness, natural dyes are more acceptable to environmentally conscious people around the world. The present study deals with the natural dyes extracted from Rubia Cordifloria. The extracted dye used to dye selected silk fabric and myrobalan mordant used for dye ability, fastness properties, absorbency test. Two shades with different concentration have been developed. Absorbency properties of the dyes extracted from madder and sinking test was determined. The colour fastness through washing and rubbing (Wet and Dry) was an excellent satisfaction in both different concentrations.


METANA ◽  
2020 ◽  
Vol 16 (1) ◽  
pp. 33-38
Author(s):  
Paryanto Paryanto ◽  
Sunu Herwi Pranolo ◽  
Ari Diana Susanti ◽  
Kristina Ratna Dewi ◽  
Meydiana Rossari

Textile dyes are divided into two types, natural dyes and synthetic dyes. Natural dyes commonly made from extraction. Extraction is a process in which one or more components are separated selectively from a liquid or solid mixture, the feed, by means of a liquid immiscible solvent. Extraction can be classified into two group, liquid extraction and solid-liquid extraction. Solvents that are usually used in the extraction of natural dyes are aquades and ethanol. The purpose of this research was to determine the chemical structure, especially tannin in natural dyes from mangrove species Rhizophora stylosa through several samples testing natural dyes. Rhizophora stylosa that have been extracted and evaporated will conducted several tests to obtain chemical structures in natural dyes and yield of tannin in natural dyes. Tests carried out include testing FT-IR, and HPLC. Based on FT-IR analysis, the extraction of Rhizophora stylosa containing tannin indicated by the presence of hydroxyl (O-H) in the area of 3385.36 cm-1, aromatic (C-H) in the area of 1365.53 cm-1, carbonyl (C=O) in the area 1646.36 cm-1, esters (C-O) in the area 1217.30 cm-1. While tannin content obtained from the analysis of HPLC were 6.087 ppm. 


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