scholarly journals Measuring Instruments Used at the Research and Accuracy of Defining the Efficiency of Drive Systems

2019 ◽  
Vol 26 (2) ◽  
pp. 129-135
Author(s):  
Grzegorz Skorek

Abstract The aim of the article is to look at the possibility of accurately determining the energy efficiency of drive systems thanks to the use of high quality sensors and measuring instruments. The types of measuring instruments used on the test stand are presented. The results of experimentally determined efficiencies and simulationally determined efficiencies of two hydrostatic systems with throttling control were compared, which are fed with a constant capacity pump. The choice of the analysed systems is not accidental. There is still a view in the literature about limited possibilities of energy systems with proportional control. The research stand was very carefully designed and made. The applied measuring instruments were characterized by high accuracy of measurements. The issues related to the determination of energy losses and energy efficiency of the engine or drive system, which should be determined as dependent on the physical quantities independent of these losses, were also discussed. For laboratory verification, measurement methods were developed, the test stand was adapted and automated. It consists of tested system and loaded system. The measurements during the tests were saved on the computer disk. In order to be able to compare the efficiency of the overall system with the efficiency obtained on the basis of the simulation, coefficients ki determining the energy losses of individual elements of the system were calculated. The research showed a large convergence of the mathematical description of energy losses in the elements of the system and the efficiency of the system with reality. The mathematical model enables accurate simulation determination of the energy efficiency of the system at each point of its field of operation, i.e. at each speed and load of the controlled hydraulic motor. The range of motor speed and load variation can also be accurately determined simulationally.

2019 ◽  
Vol 26 (1) ◽  
pp. 159-166
Author(s):  
Grzegorz Skorek

Abstract In order to assess possibilities of energy saving during hydrostatic drive system operation, should be learned, and described losses occurring in system. Awareness of proportion of energy, volume, pressure, and mechanical losses in elements is essential for improving functionality and quality of hydrostatic drive systems characterized by unquestionable advantages. In systems with too low efficiency there is increase of load, mainly in case of pump load, which can lead to higher risk of failure, necessity of repair or replacement, as well as to shorten service life of system. Coefficients ki, given in subject literature by Paszota, describe relative value of individual losses in element. They make it possible to assess proportions of losses and assess value of energy efficiency (volumetric, pressure, mechanical) resulting from losses occurring at nominal pressure pn of system in which element is used. As a result, thanks to knowledge of coefficients ki of individual losses, it is possible to determine losses and energy efficiency of components operating in hydraulic system as well as efficiency of system with defined structure of motor speed control as function of speed and load coefficient of motor. Knowledge of coefficients of energy losses occurring in system elements (pump, hydraulic motor, conduits, and motor) allows building models of losses and energy efficiency of element working in system and energy efficiency of system as whole composed of elements. Mathematical models of losses and energy efficiency in system must take into account conditions resulting from applied structure of system, from level of nominal pressure, from rotational speed of motor driving pump shaft, from viscosity change of applied hydraulic oil. Article presents method of determining coefficients of axial piston pump used in typical hydrostatic drive system with proportional control. Values that can be assumed for these loss coefficients for other hydraulic pumps are also given.


2019 ◽  
Vol 49 (4) ◽  
pp. 203-219
Author(s):  
Grzegorz Skorek

Abstract The presented test results are an example of simulating determination of the hydrostatic field of the drive system and the energy efficiency of the system as a dependence on the speed and load coefficients of the hydraulic motor used in the system. The issues related to the determination of energy losses and energy efficiency of the hydraulic motor or drive system, which should be determined as dependent on the physical quantities independent of these losses, were also discussed. A Paszota diagram of the power increase in the direction opposite to the direction of the power flow, replacing the Sankey diagram of the power decrease in the direction of the power flow in the hydraulic motor or in the drive system was analyzed.


2016 ◽  
Vol 23 (4) ◽  
pp. 93-98 ◽  
Author(s):  
Zygmunt Paszota

Abstract In a motor or a drive system the quantity of power increases in the direction opposite to the direction of power flow. Energy losses and energy efficiency of a motor or drive system must be presented as functions of physical quantities independent of losses. Such quantities are speed and load. But the picture of power stream in a motor or drive system is presented in the literature in the form of traditional Sankey diagram of power decrease in the direction of power flow. The paper refers to Matthew H. Sankey’s diagram in his paper „The Thermal Efficiency of Steam Engines“ of 1898. Presented is also a diagram of power increase in the direction opposite to the direction of power flow. The diagram, replacing the Sankey’s diagram, opens a new prospect for research into power of energy losses and efficiency of motors and drive systems.


2013 ◽  
Vol 554-557 ◽  
pp. 1922-1929
Author(s):  
Dominik Wyszynski ◽  
Piotr Lipiec ◽  
Sebastian Skoczypiec

The paper presents some aspects concerning use of pulse laser source for precise machining of Al2O3 crystals for medical applications. The scheme of laser beam manipulation and the test stand has been presented. Application of the mathematical model enabled determination of values of basic sapphire machining parameters. Presented results gave rough information about dynamics of the process and were used for the test stand designing, development as well as determination of machining precision.


2019 ◽  
Vol 26 (3) ◽  
pp. 47-55
Author(s):  
Agnieszka Maczyszyn

Abstract The article aims at defining and analysing the energy loss coefficients in design solutions of rotating displacement machines, with a piston machine as an example. The energy losses observed in these machines include mechanical loss, volumetric loss, and pressure loss. The scale and relations between these losses in different machines depend on machine design and manufacturing quality, and on operating parameters. The operating parameters, in turn, which affect directly or indirectly the above losses depend on whether the machine works in pump or hydraulic motor regime. The article is also a contribution to the development of a library of ki coefficients which define the losses in displacement machines, as the knowledge about these coefficients makes it possible to assess fast and easily the energy efficiency of a machine or drive system at each point of its working area.


2013 ◽  
Vol 20 (1) ◽  
pp. 3-10 ◽  
Author(s):  
Zygmunt Paszota

Abstract Losses and energy efficiency of every drive motor must be presented as functions of physical quantities independent of losses in the motor. Such quantities are speed and load required by the machine or device driven by the motor, changing in the drive operating field. Speed and load of the motor decide of the instantaneous useful power of the motor and also in a differentiated way of kinds and values of losses occurring in the motor. However, losses and energy efficiency of the hydrostatic drive motors and systems are evaluated by researchers and manufacturers as functions of parameters depending on the losses. The basic cause of such situation is the traditional, commonly accepted but erroneous, view of the power flow in the drive motors and systems represented by the Sankey diagram of power decrease in the direction of power flow. It is necessary to replace the Sankey diagram by the proposed diagram of increase of power in the motor and in the drive system in the direction opposite to the direction of power flow. The proposed view of losses and energy efficiency should be applied to all types of motor and drive systems. The aim of this paper is showing the resulting problems of the above postulates, exemplified by operation of a rotational displacement motor in a hydrostatic drive system. In order to make possible objective evaluation of the energy behaviour of different motor and system solutions and sizes, the losses and energy efficiency should be described and compared as dependent on the motor speed coefficient ωM and load coefficient M changing in the drive system operating field (0 ≤ ωM< ωMmax, 0 ≤ M< Mmax). The presented proposals open a new perspective of unavoidable research of drive motors and systems, making it possible to compare objectively the energy efficiency of different types of motors and drive systems.


Energies ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 6614
Author(s):  
Radosław Nalepa ◽  
Karol Najdek ◽  
Karol Wróbel ◽  
Krzysztof Szabat

In this work, issues related to the application of the D-decomposition technique to selection of the controller parameters for a drive system with flexibility are presented. In the introduction the commonly used control structures dedicated to two-mass drive systems are described. Then the mathematical model as well as control structure are introduced. The considered structure has only basic feedbacks from the motor speed and PI type controller. Due to the order of the closed-loop system, the free location of the system’s poles is not possible. Large oscillations can be expected in responses of the plant. In order to improve the characteristics of the drive, the tuning methodology based on the D-decomposition technique is proposed. The initial working point is selected using an analytical formula. Then the value of controller proportional gain is decreasing, until the required value of overshoot is obtained. In the paper different advantages of the D-decomposition technique are presented, for instance calculation of global stability area for the selected gain and phase margin, the impact of parameter changes, and additional delay evident in the system. Theoretical considerations are confirmed by simulation and experimental results.


2017 ◽  
Vol 8 (1) ◽  
pp. 60-68 ◽  
Author(s):  
Andrzej Wasiak ◽  
Olga Orynycz

Abstract Manufacturing engineering is supposed to provide analyses related to various aspects of manufacturing and production in order to maximise technological, energy, and economic gains in relevant production processes. The present paper gives a recapitulation of several publications by present authors, presenting considerations of the energy efficiency of biofuel production. The energy efficiency is understood as the ratio of energy obtained from biofuels produced basing on crops from a particular area to the energy required to satisfy needs of all subsidiary processes assuring correct functioning of the production system, starting from operations aimed to obtain agricultural crops, and ending with the conversion of the crops onto biofuels. Derived by the present authors, the mathematical model of energy efficiency of biofuel production is extended to a more general form, and applied to the analysis of quantitative relations between energy efficiency of sc. “energy plantations”, and further elements of biofuel production system converting harvested biomass into biofuel. Investigations are aimed towards the determination of the role of biomass as a source of energy.


Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1648
Author(s):  
Pawel Sliwinski

In this article, the second method of determination of the theoretical and actual working volume of a hydraulic motor is described. The proposed new method is based on the characteristics of effective absorbency of the motor. The effective absorbency has been defined as the ratio of flow rate in a motor to the rotational speed of the motor’s shaft. It has been shown that the effective absorbency is a nonlinear function of the rotational speed and nonlinear function of the pressure drop in the motor’s working chambers. Furthermore, it has been proven that the actual working volume of a motor is a function of a third degree of pressure drop in the motor’s working chamber. The actual working volume should be taken to assess the mechanical and volumetric energy losses in the motor. Furthermore, the influence of the flowmeter location in the measurement system and the compressibility of liquid on the result of the theoretical and actual working volume calculation was also taken into account and is described in this article. The differences in the assessment of the volumetric efficiency assuming the theoretical and actual working volume was also shown.


2013 ◽  
Vol 20 (3) ◽  
pp. 14-19 ◽  
Author(s):  
Grzegorz Skorek

Abstract There are uninvestigated areas connected with behaviour of elements in hydraulic systems with different structures. Unawareness of proportions of the energy, volumetric, pressure and mechanical losses in elements is often the case. Problems connected with energy efficiency are essential for improvement of functionality and quality of hydrostatic drive systems, characterised by unquestioned advantages but also by relatively low efficiency in comparison with other types of drive. Energy efficiency of hydrostatic transmissions, particularly those with throttling control of the motor speed, and also efficiency of the hydraulic servo-mechanism systems may be in fact higher than the values most often quoted in publications on the subject. Possibility of calculating the real value of the hydraulic system overall efficiency as a function of many parameters influencing it, becomes a tool of complete evaluation of the designed system quality. The paper compares efficiencies of systems with cylinder proportional control and efficiency of the system volumetric control by a variable capacity pump. Presented are also two schematic diagrams of the investigated hydrostatic systems, their principle of operation and problems of studying losses in elements and energy efficiency of systems consisting of a feed assembly, control set and cylinder.


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