scholarly journals Fused Deposition Modelling as Rapid Prototyping for Structural Material Improvement: Analytical Solution / Ātrās Prototipēšanas Ar Kausēšanas Metodi Strukturālā Uzlabojuma Analītisks Risinājums

2013 ◽  
Vol 50 (5) ◽  
pp. 4-12
Author(s):  
I. Brensons ◽  
S. Polukoshko
Keyword(s):  
Mechanical Properties ◽  
Analytical Solution ◽  
Rapid Prototyping ◽  
Low Cost ◽  
Rapid Prototype ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Base Materials ◽  
Advanced Technologies ◽  
Definite Time

Abstract Fused deposition modelling (FDM) is one of the most effective rapid prototyping (RP) techniques due to its low cost, available materials and versatility. In FDM, a part of material (usually plastic) is made by heating this material to the molten state, and from the melt it is extruded through a nozzle and deposited on a surface. In the article, an alternative RP method is considered for improvement of the mechanical properties of a rapid prototype. The authors propose an analytical solution which allows for achievement of this purpose via advanced technologies. The base materials applied in RP technology can be combined with liquid resin which solidifies after a definite time. This makes it possible to create a channel through the prototype and fill it with another material having better mechanical properties. The optimal channel sizes can be chosen in order to raise the strength of material parts.

scholarly journals Tensile Mechanical Behaviour of Multi-Polymer Sandwich Structures via Fused Deposition Modelling

Polymers ◽  
2020 ◽  
Vol 12 (3) ◽  
pp. 651 ◽  
Author(s):  
David Moises Baca Lopez ◽  
Rafiq Ahmad
Keyword(s):  
Mechanical Properties ◽  
Low Cost ◽  
Acrylonitrile Butadiene Styrene ◽  
Extrusion Process ◽  
Poly Lactic Acid ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Homogeneous Materials ◽  
Flexural Tests ◽  
High Level

The application of single homogeneous materials produced through the fused deposition modelling (FDM) technology restricts the production of high-level multi-material components. The fabrication of a sandwich-structured specimen with different material combinations using conventional thermoplastics such as poly (lactic acid) (PLA), acrylonitrile butadiene styrene (ABS) and high impact polystyrene (HIPS) through the filament-based extrusion process can demonstrate an improvement on its properties. This paper aims to assess among these materials, the best material sandwich-structured arrangement design, to enhance the mechanical properties of a part and to compare the results with the homogeneous materials selected. The samples were subjected to tensile testing to identify the tensile strength, elongation at break and Young’s modulus of each material combination. The experimental results demonstrate that applying the PLA-ABS-PLA sandwich arrangement leads to the best mechanical properties between these materials. This study enables users to consider sandwich structure designs as an alternative to manufacturing multi-material components using conventional and low-cost materials. Future work will consider the flexural tests to identify the maximum stresses and bending forces under pressure.

FDM Prototype Experimental Research of Processing Parameter Optimization to Achieve Higher Tensile Stress

2015 ◽  
Vol 220-221 ◽  
pp. 767-773 ◽  
Author(s):  
Ilmars Brensons ◽  
Svetlana Polukoshko ◽  
Andris Silins ◽  
Natalija Mozga
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Epoxy Resin ◽  
Fused Deposition Modeling ◽  
Low Cost ◽  
Rapid Prototype ◽  
Layer By Layer ◽  
Processing Parameter ◽  
Practical Applications ◽  
Fused Deposition

Fused Deposition Modeling (FDM) is one of most common ways of rapidly producing a part. Heated material (most commonly – plastic) is used to extrude it through a nozzle and deposit on a surface layer by layer until the part is fully produced. FDM has become one of the most popular in rapid production area due to its low cost, available materials and versatility.Due to fact that part is made layer by layer and each additional layer is deposited on top of a layer that is already a little below material melting point, part maintains different mechanical properties in various directions. These varying mechanical properties affect the part usability in practical applications. Critical point is tensile strength.The objective of this paper is to research optimal processing parameters for FDM prototyping to improve tensile strength. Several rapid prototype models (tensile test samples) with various geometry of longitudinal reinforcement channels were built. As reinforcing material, the epoxy resin was used, because it has higher tensile strength when solid and allows filling channels with various geometry. All made samples were tested for tensile strength. Experiment was carried out to confirm the effectiveness of this approach. From the results, it is found how different amount of epoxy resin affects part tensile strength.

scholarly journals Feasibility Study: Investigation of Polymer Nano-Composites (PNC) Material for Biomedical Application via Fused Deposition Modelling (FDM) Routes

2015 ◽  
Vol 773-774 ◽  
pp. 267-271
Author(s):  
M. Hashim Rahman ◽  
Mohd Sallehuddin Yusof ◽  
Mohd Halim Irwan Ibrahim ◽  
S.A. Osman
Keyword(s):  
Mechanical Properties ◽  
Rapid Prototyping ◽  
Polymer Nanocomposites ◽  
Biomedical Application ◽  
Processing Parameters ◽  
Raw Material ◽  
Laser Raman Spectroscopy ◽  
Synthesis Process ◽  
Fused Deposition Modelling ◽  
Fused Deposition

Polymer nanocomposites (PNC) have emerged as new materials which can show significantly enhanced mechanical properties over other polymer based materials through the addition of relatively small amounts of nanoscale additives. Rapid prototyping is impacting biomedical in several important ways. This research aims to investigate the potential of using new polymer nanocomposites (PNC) as a raw material for fused deposition modelling machine (FDM). Here, PNCs materials containing a polyamide (PA) and nanoparticles (<5wt%) will be synthesis by mechanical blending using twin extruder compounder to produce 0.85mm diameter of PNC. Dispersion analysis of the nanoparticles in the polymer matrix will be analyzed during the preparation and synthesis process. Futhermore, molecular binding and mixture structure will be investigated by using XPS analysis & Laser Raman Spectroscopy. Material will be characterized for their thermal properties using DSC and processed using FDM, the commercial rapid prototyping (RP) machine. The RP processing parameters will be established and used to produce test specimens to evaluate the mechanical properties of the PNC.

scholarly journals THE USE OF RAPID PROTOTYPING IN UNDERGRADUATE DESIGN EDUCATION

2011 ◽  
Author(s):  
R. O. Buchal ◽  
D. Phillips
Keyword(s):  
Rapid Prototyping ◽  
Engineering Design ◽  
Design Education ◽  
Low Cost ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
Cad Model ◽  
Fused Deposition ◽  
Cad Models ◽  
Engineering Schools

The building and testing of physical prototypes has always been a key phase of the engineering design process. Often, students rush to the prototype stage with insufficient modeling and analysis. As a result, the process resembles “trial and error” more than systematic engineering design. Furthermore, engineering schools lack the facilities and students lack the skills to construct more than very crude prototypes with little resemblance to the CAD models or to the final design. On the other hand, engineering schools typically have state-of-the-art CAD software. As an alternative to physical prototyping, the emphasis is shifting to “virtual” prototyping using CAD models and simulation. Many design attributes like appearance, performance, etc. can be established through simulation with a high degree of reliability. Furthermore, the recent availability of low cost rapid prototyping technology makes it possible to quickly and easily produce physical parts directly from the CAD model. The University of Western Ontario Faculty of Engineering has recently established a rapid prototyping facility for undergraduate design projects. The facility is available to students from all programs and years. The facility is professionally managed by technicians from University Machine Services (UMS). Several rapid prototyping technologies are available, including Fused Deposition Modelling (Stratasys FDM 3000 and Stratasys Vantage SE) and 3D printing (Z-Corp Z510 3D Printer). The Z-Corp 3D printer is capable of processing a batch of parts with a total volume of 1120 cubic inches in 20 hours, at a cost in materials of under $5 per cubic inch. The Z-Corp printer has a resolution of 600 dpi and 256 colours, and is capable of accurately reproducing all the colours on a CAD model including texture maps. To have a part made, students simply save their CAD model as a VRML file, and submit the file for processing. Jobs are batched, and the machine is setup and run by UMS personnel. Some finishing work is completed by the students. The anticipated turnaround time is a day or two, and the typical prototype cost is under $50. These services became available in January 2006. The final paper will include experiences gained over the coming weeks.

Effect of Build Orientation on Mechanical Properties of Rapid Prototyping (Fused Deposition Modelling) Made Acrylonitrile Butadiene Styrene (ABS) Parts

2013 ◽  
Author(s):  
K. M. Ashtankar ◽  
A. M. Kuthe ◽  
Bechu Singh Rathour
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Rapid Prototyping ◽  
Transverse Direction ◽  
Axial Direction ◽  
Compression Testing ◽  
Fused Deposition Modelling ◽  
Type I ◽  
Build Orientation ◽  
Fused Deposition

Prototyping is the process of building pre-production models of a product to test various aspects of its design. Fused deposition modeling (FDM) is a process for developing rapid prototype (RP) objects by depositing fused layers of material according to numerically defined cross sectional geometry. The quality of FDM produced parts is significantly affected by various parameters used in the process. This paper aims to study the effect of one such parameter i.e., build orientation, on mechanical properties (mainly tensile and compressive strength) of FDM processed parts. In rapid prototyping (FDM), the orientation of the parts during fabrication is critical as it can affect part strength such as tensile and compressive strength. Specimens are prepared for tensile/compression test as per ASTM standards. It was found that the build orientation of the specimen has more of an impact on strength. The layering build process of rapid prototyping creates a variance in strength depending on the build orientation. The D695 standard allows for stable compression testing and is used for compression testing. Several geometries are allowed for tension specimens under the D638 standard. We chose the type I specimen as it is the most commonly used and best fit our mechanical testing equipment. From the tensile test result, it is found that when build orientation is increasing from 0° to 90°, ultimate tensile strength decreases. It is maximum at 0° orientation i.e., 15.2 MPa and minimum at 90° orientation i.e., 11.6 MPa. The tensile stress at 0° (i.e. axial direction) is 23.68 % higher than transverse direction (i.e., 90°). From the compressive test results, it is found that, when sample orientation is increasing from 0° to 90°, the ultimate compressive strength decreases. It is maximum at 0° orientation i.e., 26.66 MPa and minimum at 90° orientation i.e., 22.22 MPa. The compressive stress at 0° (i.e. axial direction) is 16.65 % higher than transverse direction (i.e. 90°).

Effect of Processing Parameters on Mechanical Properties of 3D Printed Samples

2018 ◽  
Vol 919 ◽  
pp. 230-235 ◽  
Author(s):  
Jaroslav Maloch ◽  
Eva Hnátková ◽  
Milan Žaludek ◽  
Petr Krátký
Keyword(s):  
Mechanical Properties ◽  
Low Cost ◽  
Flexural Modulus ◽  
Acrylonitrile Butadiene Styrene ◽  
Processing Parameters ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
3D Printed ◽  
Manufacturing Technologies ◽  
Functional Components

3D printing technology enables the production of functional components in small quantities which can be used as end-use parts. The mechanical properties of the final product define its quality and determine its success or failure in a given application. One at the various additive manufacturing technologies - Fused Deposition Modelling is very often used due to its relatively low cost and the availability of 3D printers and thermoplastic materials. During the process, there are many factors that can affect the mechanical properties of the final product. The temperature of the extrusion nozzle and the layer thickness are two of the basic process parameters. The objective of this work is to investigate the effect of these two processing parameters on the final mechanical properties of the 3D printed samples from acrylonitrile butadiene styrene. Mechanical testing includes the tensile and flexural strength, as well as tensile and flexural modulus.

Tensile Properties of Processed FDM Polycarbonate Material

2010 ◽  
Vol 654-656 ◽  
pp. 2556-2559 ◽  
Author(s):  
Syed H. Masood ◽  
Kalpeshkumar Mau ◽  
W.Q. Song
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Rapid Prototyping ◽  
Mechanical Strength ◽  
Tensile Properties ◽  
Process Parameters ◽  
Experimental Work ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Raster Angle

Knowledge of the mechanical properties of parts processed by Fused Deposition Modelling (FDM) rapid prototyping process is essential for engineering applications of such parts as the mechanical strength of parts depends heavily on the FDM process parameters selected during part fabrication. Little knowledge is available for the Polycarbonate (PC) material used in the FDM systems. This paper presents results of the experimental work on the effect of the FDM process parameters such as air gap, raster width, and raster angle on the tensile properties of PC. Results show that FDM made parts have tensile strength in the range of 70 to 75 % of the moulded and extruded PC parts. The results will be valuable for different functional applications of FDM produced parts and assemblies.

scholarly journals Current State and Challenges of Natural Fibre-Reinforced Polymer Composites as Feeder in FDM-Based 3D Printing

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2289
Author(s):  
Nishata Royan Rajendran Royan ◽  
Jie Sheng Leong ◽  
Wai Nam Chan ◽  
Jie Ren Tan ◽  
Zainon Sharmila Binti Shamsuddin
Keyword(s):  
Mechanical Properties ◽  
Natural Fibre ◽  
Critical Discussion ◽  
Fused Deposition Modelling ◽  
Preparation Methods ◽  
Fused Deposition ◽  
Current State ◽  
Future Challenges ◽  
Raster Angle ◽  
Fibre Reinforced Polymer

As one of the fastest-growing additive manufacturing (AM) technologies, fused deposition modelling (FDM) shows great potential in printing natural fibre-reinforced composites (NFRC). However, several challenges, such as low mechanical properties and difficulty in printing, need to be overcome. Therefore, the effort to improve the NFRC for use in AM has been accelerating in recent years. This review attempts to summarise the current approaches of using NFRC as a feeder for AM. The effects of fibre treatments, composite preparation methods and addition of compatibilizer agents were analysed and discussed. Additionally, current methods of producing feeders from NFRCs were reviewed and discussed. Mechanical property of printed part was also dependent on the printing parameters, and thus the effects of printing temperature, layer height, infill and raster angle were discussed, and the best parameters reported by other researchers were identified. Following that, an overview of the mechanical properties of these composites as reported by various researchers was provided. Next, the use of optimisation techniques for NFRCs was discussed and analysed. Lastly, the review provided a critical discussion on the overall topic, identified all research gaps present in the use of NFRC for AM processes, and to overcome future challenges.

Performance of Low-Cost 3D Printer in Medical Application

2021 ◽  
Author(s):  
Nor Aiman Sukindar ◽  
Azib Azhari Awang Dahan ◽  
Sharifah Imihezri Syed Shaharuddin ◽  
Nor Farah Huda Abd Halim
Keyword(s):  
Low Cost ◽  
Medical Application ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
Layer By Layer ◽  
Total Deformation ◽  
Element Analysis ◽  
Porosity Level ◽  
Fused Deposition ◽  
Printing Parameters

Abstract Fused Deposition Modelling (FDM) is an additive manufacturing (AM) process that produces a physical object directly from a CAD design using layer-by-layer deposition of the filament material that is extruded via a nozzle. In industry, FDM has become one of the most used AM processes for the production of low batch quantity and functional prototypes, due to its safety, efficiency, reliability, low cost, and ability to process manufacturing-grade engineering thermoplastic. Recently, the market is flooded with the availability of low-cost printers produced by numerous companies. This research aims to investigate the effect of different porosity levels on a scaffold structure produced using a low-cost 3D printer. Comparisons of these porous structures were made in terms of Von-Mises strain, total deformation, as well as compressive stress. Various porosity levels were created by varying printing parameters, including layer height, infill density, and shell thickness by slicing the initial solid CAD file using Repetier Host 3D printing software. Finite Element Analysis (FEA) simulation was then performed on the created scaffold structures by using Ansys Workbench 19.2. The simulation result indicates that the greater porosity level will result in higher total deformation of the structure. Meanwhile, the compression test shows that the minimum strength value obtained was favourable at 22 MPa and had exceeded that of the trabecular femur (15 MPa). However, its porosity level (maximum at 52%) was still below that of the minimum threshold of porosity level of 70 percent. However, the printing parameters currently used can be adjusted in the future. Therefore, it was deduced that the low-cost 3D printer offers promising potential to fabricate different porosity structures with multiple outcomes.

Effect of heat treatment on mechanical properties of 3D printed polylactic acid parts

2021 ◽  
Vol 63 (1) ◽  
pp. 73-78
Author(s):  
Pulkin Gupta ◽  
Sudha Kumari ◽  
Abhishek Gupta ◽  
Ankit Kumar Sinha ◽  
Prashant Jindal
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Polylactic Acid ◽  
Recrystallization Temperature ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Dog Bone ◽  
Heat Treated ◽  
Maximum Decrease ◽  
3D Printed

Abstract Fused deposition modelling (FDM) is a layer-by-layer manufacturing process type of 3D-printing (3DP). Significant variation in the mechanical properties of 3D printed specimens is observed because of varied process parameters and interfacial bonding between consecutive layers. This study investigates the influence of heat treatment on the mechanical strength of FDM 3D printed Polylactic acid (PLA) parts with constant 3DP parameters and ambient conditions. To meet the objectives, 7 sets, each containing 5 dog-bone shaped samples, were fabricated from commercially available PLA filament. Each set was subjected to heat treatment at a particular temperature for 1 h and cooled in the furnace itself, while one set was left un-treated. The temperature for heat treatment (Th) varied from 30 °C to 130 °C with increments of 10 °C. The heat-treated samples were characterized under tensile loading of 400 N and mechanical properties like Young’s modulus (E), Strain % ( ε ) and Stiffness (k) were evaluated. On comparing the mechanical properties of heat-treated samples to un-treated samples, significant improvements were observed. Heat treatment also altered the geometries of the samples. Mechanical properties improved by 4.88 % to 10.26 % with the maximum being at Th of 110 °C and below recrystallization temperature (Tr) of 65 °C. Deformations also decreased significantly at higher temperatures above 100 °C, by a maximum of 36.06 %. The dimensions of samples showed a maximum decrease of 1.08 % in Tr range and a maximum decrease of 0.31 % in weight at the same temperature. This study aims to benefit the society by establishing suitable Th to recover the lost strength in PLA based FDM 3D printed parts.

Sign in / Sign up

Export Citation Format

Share Document