Effect of Processing Parameters on Mechanical Properties of 3D Printed Samples

2018 ◽  
Vol 919 ◽  
pp. 230-235 ◽  
Author(s):  
Jaroslav Maloch ◽  
Eva Hnátková ◽  
Milan Žaludek ◽  
Petr Krátký
Keyword(s):  
Mechanical Properties ◽  
Low Cost ◽  
Flexural Modulus ◽  
Acrylonitrile Butadiene Styrene ◽  
Processing Parameters ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
3D Printed ◽  
Manufacturing Technologies ◽  
Functional Components

3D printing technology enables the production of functional components in small quantities which can be used as end-use parts. The mechanical properties of the final product define its quality and determine its success or failure in a given application. One at the various additive manufacturing technologies - Fused Deposition Modelling is very often used due to its relatively low cost and the availability of 3D printers and thermoplastic materials. During the process, there are many factors that can affect the mechanical properties of the final product. The temperature of the extrusion nozzle and the layer thickness are two of the basic process parameters. The objective of this work is to investigate the effect of these two processing parameters on the final mechanical properties of the 3D printed samples from acrylonitrile butadiene styrene. Mechanical testing includes the tensile and flexural strength, as well as tensile and flexural modulus.

scholarly journals Tensile Mechanical Behaviour of Multi-Polymer Sandwich Structures via Fused Deposition Modelling

Polymers ◽  
2020 ◽  
Vol 12 (3) ◽  
pp. 651 ◽  
Author(s):  
David Moises Baca Lopez ◽  
Rafiq Ahmad
Keyword(s):  
Mechanical Properties ◽  
Low Cost ◽  
Acrylonitrile Butadiene Styrene ◽  
Extrusion Process ◽  
Poly Lactic Acid ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Homogeneous Materials ◽  
Flexural Tests ◽  
High Level

The application of single homogeneous materials produced through the fused deposition modelling (FDM) technology restricts the production of high-level multi-material components. The fabrication of a sandwich-structured specimen with different material combinations using conventional thermoplastics such as poly (lactic acid) (PLA), acrylonitrile butadiene styrene (ABS) and high impact polystyrene (HIPS) through the filament-based extrusion process can demonstrate an improvement on its properties. This paper aims to assess among these materials, the best material sandwich-structured arrangement design, to enhance the mechanical properties of a part and to compare the results with the homogeneous materials selected. The samples were subjected to tensile testing to identify the tensile strength, elongation at break and Young’s modulus of each material combination. The experimental results demonstrate that applying the PLA-ABS-PLA sandwich arrangement leads to the best mechanical properties between these materials. This study enables users to consider sandwich structure designs as an alternative to manufacturing multi-material components using conventional and low-cost materials. Future work will consider the flexural tests to identify the maximum stresses and bending forces under pressure.

scholarly journals Effects of In-Process Temperatures and Blending Polymers on Acrylonitrile Butadiene Styrene Blends

Inventions ◽  
2021 ◽  
Vol 6 (4) ◽  
pp. 93
Author(s):  
Muhammad Harris ◽  
Johan Potgieter ◽  
Hammad Mohsin ◽  
Karnika De Silva ◽  
Marie-Joo Le Guen
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Large Scale ◽  
Acrylonitrile Butadiene Styrene ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
High Thermal Resistance ◽  
3D Printed ◽  
First Time ◽  
Butadiene Styrene

Acrylonitrile butadiene styrene (ABS) is a renowned commodity polymer for additive manufacturing, particularly fused deposition modelling (FDM). The recent large-scale applications of 3D-printed ABS require stable mechanical properties than ever needed. However, thermochemical scission of butadiene bonds is one of the contemporary challenges affecting the overall ABS stability. In this regard, literature reports melt-blending of ABS with different polymers with high thermal resistance. However, the comparison for the effects of different polymers on tensile strength of 3D-printed ABS blends was not yet reported. Furthermore, the cumulative studies comprising both blended polymers and in-process thermal variables for FDM were not yet presented as well. This research, for the first time, presents the statistical comparison of tensile properties for the added polymers and in-process thermal variables (printing temperature and build surface temperature). The research presents Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA) to explain the thermochemical reasons behind achieved mechanical properties. Overall, ABS blend with PP shows high tensile strength (≈31 MPa) at different combinations of in-process parameters. Furthermore, some commonalities among both blends are noted, i.e., the tensile strength improves with increase of surface (bed) and printing temperature.

scholarly journals FDM 3D Printing of Polymers Containing Natural Fillers: A Review of their Mechanical Properties

Polymers ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1094 ◽  
Author(s):  
Valentina Mazzanti ◽  
Lorenzo Malagutti ◽  
Francesco Mollica
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Natural Fibers ◽  
Acrylonitrile Butadiene Styrene ◽  
Processing Parameters ◽  
Fused Deposition ◽  
Additive Formulation ◽  
Deposition Modeling ◽  
3D Printed

As biodegradable thermoplastics are more and more penetrating the market of filaments for fused deposition modeling (FDM) 3D printing, fillers in the form of natural fibers are convenient: They have the clear advantage of reducing cost, yet retaining the filament biodegradability characteristics. In plastics that are processed through standard techniques (e.g., extrusion or injection molding), natural fibers have a mild reinforcing function, improving stiffness and strength, it is thus interesting to evaluate whether the same holds true also in the case of FDM produced components. The results analyzed in this review show that the mechanical properties of the most common materials, i.e., acrylonitrile-butadiene-styrene (ABS) and PLA, do not benefit from biofillers, while other less widely used polymers, such as the polyolefins, are found to become more performant. Much research has been devoted to studying the effect of additive formulation and processing parameters on the mechanical properties of biofilled 3D printed specimens. The results look promising due to the relevant number of articles published in this field in the last few years. This notwithstanding, not all aspects have been explored and more could potentially be obtained through modifications of the usual FDM techniques and the devices that have been used so far.

Investigations on 3D printed thermosetting and ceramic-reinforced recycled thermoplastic-based functional prototypes

2019 ◽  
pp. 089270571986462 ◽  
Author(s):  
Rupinder Singh ◽  
Ranvijay Kumar ◽  
Inderpreet Singh
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Surface Hardness ◽  
Acrylonitrile Butadiene Styrene ◽  
Experimental Investigations ◽  
Fused Deposition Modelling ◽  
Ceramic Particles ◽  
Fused Deposition ◽  
Thermoplastic Matrix ◽  
3D Printed

The 3D printing of thermoplastic polymers (both virgin and reinforced with metal/ceramic particles) has been widely explored in recent past with fused deposition modelling (FDM) process. But hitherto very little has been reported on 3D printing of thermoplastics polymers with reinforcement of thermosetting polymers and ceramic particles. This article is an extension of work reported on thermo-mechanical investigations on waste thermosetting polymer bakelite and ceramic (silicon carbide and aluminium oxide) as reinforcement in recycled acrylonitrile butadiene styrene (ABS) thermoplastic matrix for sustainability. The study reports the experimental investigations on mechanical (tensile), morphological, surface hardness and thermal stability analysis of 3D printed functional prototype as tensile specimen (as per ASTM D 638). In the present case study, it has been ascertained that composition/proportion of thermoplastic matrix has a significant role in controlling the mechanical properties, whereas other input process parameters of FDM are insignificant. The results of the study suggest that thermosetting and ceramic-reinforced ABS thermoplastic-based 3D printed parts have mechanical properties at par with unreinforced ABS.

scholarly journals Effect of Autoclave Pressure and Temperature on Consolidation of Layers and Mechanical Properties of Additively Manufactured (FDM) Products with PLA

2021 ◽  
Vol 5 (4) ◽  
pp. 114
Author(s):  
Yousuf Pasha Shaik ◽  
Jens Schuster ◽  
Aarif Shaik ◽  
Mustafa Mohammed ◽  
Harshavardhan Reddy Katherapalli
Keyword(s):  
Mechanical Properties ◽  
Three Dimensional ◽  
Strength Properties ◽  
Post Treatment ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Concentric Pattern ◽  
Raster Angle ◽  
3D Printed ◽  
Manufacturing Technologies

In additive manufacturing technologies, fused deposition modelling (FDM) is continuing its advancement from rapid prototyping to rapid manufacturing. However, effective usage of FDM is not performed due to the poor mechanical properties of the 3D-printed components. This drawback restricts their usage in many applications. Much research, such as reinforcing 3D-printed parts with fibers, changing printing parameters (infill density, infill concentration, extrusion temperature, nozzle diameter, layer thickness, raster angle, etc.) are aimed to increase the mechanical properties of 3D-printed parts. This research paper aims to investigate the effect of pressure and temperature on the mechanical properties and consolidation of layers of 3D-printed PLA (Polylactic Acid). Post-treatment was done using a customized autoclave. Autoclave has the capability to maintain 185 °C and 135 bar pressure. Three-dimensional-printed specimens were manufactured using the FDM process with two patterns. Later, the specimens were subjected to various post-treatment processes, then followed with testing and analysis of mechanical properties. Post-treatment process carried out by placing them in an autoclave at certain pressure and temperature conditions. To investigate the repeatability and tolerances, the test series includes a minimum of four to six test specimens. The results indicate that the concentric pattern yields the most desirable tensile, impact, and flexural strength due to the alignment of deposited rasters and better consolidation of layers with the loading direction. The pressure and temperature of the autoclave has a positive effect on the PLA samples, which helped them to reorganize the structure, hence strength properties were enhanced. The test results also compared with injection-molded samples for better understating.

scholarly journals Optical characterization of 3D printed PLA and ABS filaments for diffuse optics applications

PLoS ONE ◽  
2021 ◽  
Vol 16 (6) ◽  
pp. e0253181
Author(s):  
Caterina Amendola ◽  
Michele Lacerenza ◽  
Ileana Pirovano ◽  
Davide Contini ◽  
Lorenzo Spinelli ◽  
...  
Keyword(s):  
Near Infrared ◽  
Low Cost ◽  
Acrylonitrile Butadiene Styrene ◽  
Correlation Spectroscopy ◽  
Fused Deposition Modelling ◽  
Diffuse Optics ◽  
Diffuse Correlation Spectroscopy ◽  
Fused Deposition ◽  
3D Printed

The interest for Fused Deposition Modelling (FDM) in the field of Diffuse Optics (DO) is rapidly increasing. The most widespread FDM materials are polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS), thanks to their low cost and easiness-to-print. This is why, in this study, 3D printed samples of PLA and ABS materials were optically characterized in the range from the UV up to the IR wavelengths, in order to test their possible employment for probe construction in DO applications. To this purpose, measurements with Near Infrared Spectroscopy and Diffuse Correlation Spectroscopy techniques were considered. The results obtained show how the material employed for probe construction can negatively affect the quality of DO measurements.

Effect of heat treatment on mechanical properties of 3D printed polylactic acid parts

2021 ◽  
Vol 63 (1) ◽  
pp. 73-78
Author(s):  
Pulkin Gupta ◽  
Sudha Kumari ◽  
Abhishek Gupta ◽  
Ankit Kumar Sinha ◽  
Prashant Jindal
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Polylactic Acid ◽  
Recrystallization Temperature ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Dog Bone ◽  
Heat Treated ◽  
Maximum Decrease ◽  
3D Printed

Abstract Fused deposition modelling (FDM) is a layer-by-layer manufacturing process type of 3D-printing (3DP). Significant variation in the mechanical properties of 3D printed specimens is observed because of varied process parameters and interfacial bonding between consecutive layers. This study investigates the influence of heat treatment on the mechanical strength of FDM 3D printed Polylactic acid (PLA) parts with constant 3DP parameters and ambient conditions. To meet the objectives, 7 sets, each containing 5 dog-bone shaped samples, were fabricated from commercially available PLA filament. Each set was subjected to heat treatment at a particular temperature for 1 h and cooled in the furnace itself, while one set was left un-treated. The temperature for heat treatment (Th) varied from 30 °C to 130 °C with increments of 10 °C. The heat-treated samples were characterized under tensile loading of 400 N and mechanical properties like Young’s modulus (E), Strain % ( ε ) and Stiffness (k) were evaluated. On comparing the mechanical properties of heat-treated samples to un-treated samples, significant improvements were observed. Heat treatment also altered the geometries of the samples. Mechanical properties improved by 4.88 % to 10.26 % with the maximum being at Th of 110 °C and below recrystallization temperature (Tr) of 65 °C. Deformations also decreased significantly at higher temperatures above 100 °C, by a maximum of 36.06 %. The dimensions of samples showed a maximum decrease of 1.08 % in Tr range and a maximum decrease of 0.31 % in weight at the same temperature. This study aims to benefit the society by establishing suitable Th to recover the lost strength in PLA based FDM 3D printed parts.

Mechanical Properties of Diamond Schwarzites: From Atomistic Models to 3D-Printed Structures

MRS Advances ◽  
2020 ◽  
Vol 5 (33-34) ◽  
pp. 1775-1781 ◽  
Author(s):  
Levi C. Felix ◽  
Vladimir Gaál ◽  
Cristiano F. Woellner ◽  
Varlei Rodrigues ◽  
Douglas S. Galvao
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Uniaxial Compression ◽  
Chemical Vapour ◽  
Md Simulations ◽  
Atomic Model ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Structural Applications ◽  
3D Printed

ABSTRACTTriply Periodic Minimal Surfaces (TPMS) possess locally minimized surface area under the constraint of periodic boundary conditions. Different families of surfaces were obtained with different topologies satisfying such conditions. Examples of such families include Primitive (P), Gyroid (G) and Diamond (D) surfaces. From a purely mathematical subject, TPMS have been recently found in materials science as optimal geometries for structural applications. Proposed by Mackay and Terrones in 1991, schwarzites are 3D crystalline porous carbon nanocrystals exhibiting a TPMS-like surface topology. Although their complex topology poses serious limitations on their synthesis with conventional nanoscale fabrication methods, such as Chemical Vapour Deposition (CVD), schwarzites can be fabricated by Additive Manufacturing (AM) techniques, such as 3D Printing. In this work, we used an optimized atomic model of a schwarzite structure from the D family (D8bal) to generate a surface mesh that was subsequently used for 3D-printing through Fused Deposition Modelling (FDM). This D schwarzite was 3D-printed with thermoplastic PolyLactic Acid (PLA) polymer filaments. Mechanical properties under uniaxial compression were investigated for both the atomic model and the 3D-printed one. Fully atomistic Molecular Dynamics (MD) simulations were also carried out to investigate the uniaxial compression behavior of the D8bal atomic model. Mechanical testings were performed on the 3D-printed schwarzite where the deformation mechanisms were found to be similar to those observed in MD simulations. These results are suggestive of a scale-independent mechanical behavior that is dominated by structural topology.

Investigations for partial denture casting by fused deposition modelling-assisted chemical vapour smoothing

2020 ◽  
Vol 40 (5) ◽  
pp. 745-754
Author(s):  
Gurpartap Singh ◽  
Rupinder Singh ◽  
S.S. Bal
Keyword(s):  
Ph Value ◽  
Low Cost ◽  
Chemical Vapour ◽  
Dimensional Accuracy ◽  
Acrylonitrile Butadiene Styrene ◽  
Fused Deposition Modelling ◽  
View Point ◽  
Content Type ◽  
Fused Deposition ◽  
Set Up

Purpose The purpose of this study is to investigate dimensional accuracy (Δd), surface roughness (Ra) and micro hardness (HV) of partial dentures (PD) prepared with synergic combination of fused deposition modelling (FDM) assisted chemical vapour smoothing (CVS) patterns and conventional dental casting (DC) from multi-factor optimization view point. Design/methodology/approach The master pattern for PD was prepared with acrylonitrile butadiene styrene (ABS) thermoplastic on FDM set-up (one of the low cost additive manufacturing process) followed by CVS process. The final PD as functional prototypes was casted with nickel–chromium-based (Ni-Cr) alloy by varying Ni% (Z). The other input parameters were powder to water ratio P/W (X) and pH value (Y) of water used. Findings The results of this study suggest that for controlling the Δd and Ra of the PD, most important factor is X, followed by Z. For hardness of PD, the most important factor is Z. But from overall optimization viewpoint, the best settings are X-100/12, Y-10 and Z-61% (in Ni-Cr alloy). Further, based upon X-bar chart (for HV), the FDM-assisted DC process used for preparation of PD is statistically controlled. Originality/value This study highlights that PD prepared with X-100/12, Y-10 and Z-61% gives overall better results from multi-factor optimization view point. Finally, X-bar chart has been plotted to understand the statistical nature of the synergic combination of FDM, CVS and DC.

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