scholarly journals Experimental Investigation of a Centrifugal Pump Hydraulic Performance in Hydraulic Transmission of Solids

2019 ◽  
Vol 23 (1) ◽  
pp. 259-270 ◽  
Author(s):  
Reza Barmaki ◽  
Mir Biyouk Ehghaghi
Keyword(s):  
Centrifugal Pump ◽  
Solid Particles ◽  
Pump Efficiency ◽  
Water Mixture ◽  
Centrifugal Pumps ◽  
Test Circuit ◽  
Liquid Systems ◽  
Set Up ◽  
User Friendly ◽  
Solid Liquid

Abstract In petroleum and mine industries, the centrifugal pumps were used for transferring solid particles with water. This method is preferable to other methods because of its user friendly and economic issues. In this article by selecting a proper pump and designing test circuit, we conducted hydraulic tests for water and water mixture with solid particles. For this purpose, an experimental set-up of centrifugal pump with only water and water with solid particles was developed. Then by analyzing the test results and efficiency equation, optimal coefficients of head loss is provided to improve the pump efficiency during hydraulic transmission of solids. The experimental results of power consumption, head, and pressure difference measurements in solid–liquid systems are presented. The experimental set-up results are compared with simulation and numerical one, which show a good agreement with them. It reveals that by adding the solid particles and increasing the fluid density up to 15%, the consumed power increases by about 20%, which result in dropping the efficiency of hydraulic system up to 6%. Finally, the optimal components for developed cycle presented for evaluation the various configuration and hydraulic analysis of pure flow and flow with solid particles in various applications to enhance the most achievable efficiency.

scholarly journals Liquid/solid flow field in a centrifugal pump with different impeller blade types by PIV

2021 ◽  
pp. 002029402110223
Author(s):  
Baocheng Shi ◽  
Kun Xue ◽  
Jianpeng Pan ◽  
XingKai Zhang ◽  
Ruomeng Ying ◽  
...  
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Vector Fields ◽  
Solid Particles ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Impeller Blade ◽  
Rotating Speed ◽  
Pressure Surface ◽  
Solid Liquid

In this study, a non-stirred Particle Image Velocimetry (PIV) testing device is developed to measure the flow field in a solid–liquid two-phase centrifugal pump. The pump casing and impeller are made of an organic glass material. Two types of impellers are designed considering different structure parameters. The performance curves of the pump are obtained for the different impellers at a rotating speed of 900 rpm with particle concentrations of 0%, 3%, 5%, and 10%. The flow fields for water and a solid–liquid two-phase mixture for the two impellers are measured utilizing the PIV system in a centrifugal rotating frame at the designed condition. The distribution of the particles, together with its influence on the performance of the different impellers, is analyzed. From a comparison of the relative velocity vector fields, the following can be concluded. First, the pump with a double arc-shaped profile demonstrated a more uniform and stable flow field distribution and higher performance than that with a single arc profile. Secondly, the solid particles were distributed mainly at the outlet of the impeller and volute wall, whereas the concentration distribution of the larger particles tended to match the pressure surface. This research can provide theoretical guidance for the design and optimization of two-phase flow centrifugal pumps.

Erosion Wear and Performance Simulation of Centrifugal Pump for Solid-Liquid Flow

2018 ◽  
Author(s):  
Fen Lai ◽  
Xiangyuan Zhu ◽  
Xun Xu ◽  
Guojun Li
Keyword(s):  
Centrifugal Pump ◽  
Liquid Flow ◽  
Three Dimensional ◽  
Solid Particles ◽  
Erosion Wear ◽  
Centrifugal Pumps ◽  
Performance Simulation ◽  
And Performance ◽  
Solid Liquid ◽  
Corrosion Research

Erosion wear caused by solid particles is recognized as one of the major concerns for centrifugal pumps. In this paper, a two-way coupled Eulerian-Lagrangian approach is employed to solve the solid-liquid flow in the centrifugal pump. The erosion model developed in the Erosion/Corrosion Research Center (E/CRC), combined with the Grant and Tabakoff particle-wall rebound model, are employed to predict particles behaviors and erosion wear. Three-dimensional transient calculation of the centrifugal pump for solid-liquid flow is carried out to research the performance and erosion wear of centrifugal pump. The influence of concentrations and diameters of solid particles are also investigated. The results show that the existence of solid particles decreases the static pressure and the velocity of liquid. The frequency of impingement and rebound will increase with the increase of the concentrations of solid particles. The middle of the hub and the trailing edge of blades pressure side are the most serious erosion regions.

scholarly journals Design and Optimization of a Centrifugal Pump for Slurry Transport Using the Response Surface Method

Machines ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 60
Author(s):  
Khaled Alawadhi ◽  
Bashar Alzuwayer ◽  
Tareq Ali Mohammad ◽  
Mohammad H. Buhemdi
Keyword(s):  
Response Surface ◽  
Centrifugal Pump ◽  
Industrial Applications ◽  
Pump Efficiency ◽  
Optimized Design ◽  
Centrifugal Pumps ◽  
Local Pressure ◽  
Design And Optimization ◽  
Geometry Characteristic ◽  
Line Design

Since centrifugal pumps consume a mammoth amount of energy in various industrial applications, their design and optimization are highly relevant to saving maximum energy and increasing the system’s efficiency. In the current investigation, a centrifugal pump has been designed and optimized. The study has been carried out for the specific application of transportation of slurry at a flow rate of 120 m3/hr to a head of 20 m. For the optimization process, a multi-objective genetic algorithm (MOGA) and response surface methodology (RSM) have been employed. The process is based on the mean line design of the pump. It utilizes six geometric parameters as design variables, i.e., number of vanes, inlet beta shroud, exit beta shroud, hub inlet blade draft, Rake angle, and the impeller’s rotational speed. The objective functions employed are pump power, hydraulic efficiency, volumetric efficiency, and pump efficiency. In this reference, five different software packages, i.e., ANSYS Vista, ANSYS DesignModeler, response surface optimization software, and ANSYS CFX, were coupled to achieve the optimized design of the pump geometry. Characteristic maps were generated using simulations conducted for 45 points. Additionally, erosion rate was predicted using 3-D numerical simulations under various conditions. Finally, the transient behavior of the pump, being the highlight of the study, was evaluated. Results suggest that the maximum fluctuation in the local pressure and stresses on the cases correspond to a phase angle of 0°–30° of the casing that in turn corresponds to the maximum erosion rates in the region.

Pressure Drop and Mass Transfer Studies in Liquid Fluidized Beds

2006 ◽  
Author(s):  
Bhagavatula Venkata Ramana Murthy
Keyword(s):  
Mass Transfer ◽  
Pressure Drop ◽  
Liquid Velocity ◽  
Water System ◽  
Solid Particles ◽  
Sugar Water ◽  
Minimum Fluidization Velocity ◽  
Liquid Systems ◽  
Mass Transfer Studies ◽  
Solid Liquid

Fluidized beds are widely used in industries for mixing solid particles with liquids as the solid is vigorously agitated by the liquid passing through the bed and the mixing of the solid ensures that there are practically no temperature gradients in the bed even with exothermic or endothermic reactions (Mixing and the segregation in a liquid fluidized of particles with different sizes and densities", The Canadian Journal of Chemical Engineering, 1988). The violent motion of the solid particles also gives high heat transfer rates to the wall or to cooling tubes immersed in the bed. Because of the fluidity of the solid particles, it is easy to pass solid from one vessel to another. In the present experimental work, the relative density between solid and liquid phases on pressure drop under fluidized condition has been studied using the solid-liquid systems namely, glass beads-water, glass beads-kerosene, plastic beads-kerosene and diamond sugar-kerosene. Pressure drop - liquid velocity and void fraction - liquid velocity relationships have been found for all the mentioned solid-liquid systems under fluidized condition and results have been noted. The effect of the nature of the fluid on the minimum fluidization velocity and the pressure drop has been studied. In addition to the pressure drop studies, mass transfer studies have also been conducted with diamond sugar-water system with and without fluidization and results have been obtained. In addition to these, comparison of bed voidage, pressure drop and minimum fluidization velocity between denser and lighter liquids have been studied and the results have been obtained. Also, the value of rate of mass transfer with fluidization is compared that without fluidization for diamond sugar-water system and the results have been obtained.

scholarly journals Numerical Simulation of 3D Solid-Liquid Turbulent Flow in a Low Specific Speed Centrifugal Pump: Flow Field Analysis

2014 ◽  
Vol 6 ◽  
pp. 814108 ◽  
Author(s):  
Baocheng Shi ◽  
Jinjia Wei
Keyword(s):  
Turbulent Flow ◽  
Centrifugal Pump ◽  
Centrifugal Pumps ◽  
Numerical Convergence ◽  
Phase Calculation ◽  
Low Specific Speed ◽  
Specific Speed ◽  
3D Solid ◽  
Solid Liquid ◽  
Numeral Simulation

For numerically simulating 3D solid-liquid turbulent flow in low specific speed centrifugal pumps, the iteration convergence problem caused by complex internal structure and high rotational speed of pump is always a problem for numeral simulation researchers. To solve this problem, the combination of three measures of dynamic underrelaxation factor adjustment, step method, and rotational velocity control means according to residual curves trends of operating parameters was used to improve the numerical convergence. Numeral simulation of 3D turbulent flow in a low specific speed solid-liquid centrifugal pump was performed, and the results showed that the improved solution strategy is greatly helpful to the numerical convergence. Moreover, the 3D turbulent flow fields in pumps have been simulated for the bottom ash-particles with the volume fraction of 10%, 20%, and 30% at the same particle diameter of 0.1 mm. The two-phase calculation results are compared with those of single-phase clean water flow. The calculated results gave the main region of the abrasion of the impeller and volute casing and improve the hydraulic design of the impeller in order to decrease the abrasion and increase the service life of the pump.

An Optimization Design of the Auxiliary Impeller of Centrifugal Pumps Based on Orthogonal Methods

2011 ◽  
Author(s):  
Jianping Yuan ◽  
Rong Jin ◽  
Shujuan Li ◽  
Longyan Wang ◽  
Aixiang Ge
Keyword(s):  
Centrifugal Pump ◽  
Optimization Design ◽  
Geometrical Parameters ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Blade Number ◽  
Operation Conditions ◽  
Axial Clearance ◽  
Sealing Pressure ◽  
Orthogonal Tests

In order to research the influence laws of the main geometrical parameters of auxiliary impeller and different operation conditions on the centrifugal pump with an auxiliary impeller, which aimed to act as dynamic seal, the orthogonal experiment was designed with four factors and three values. The factors respectively are auxiliary impeller axial clearance, blade width, outlet diameter and blade number. With simulation by Fluent, major and minor factors were investigated which influence the performance of the centrifugal pump with an auxiliary impeller. The cases with optimization sealing pressure value and optimization efficiency were obtained and it was proved by the experimental results. Then, two optimization cases and the original case were simulated and analyzed. The research results show that the major factor of auxiliary impellers for the pump efficiency is the outlet diameter. For sealing pressure head of auxiliary impellers, the major factor is the outlet diameter of auxiliary impeller and the axial clearance and blade number of the auxiliary impeller are secondary important factors. For the optimization of centrifugal pumps with an auxiliary impeller, numerical orthogonal tests can replace actual orthogonal tests.

scholarly journals Comparative Analysis of the Head Loss of Two Centrifugal Pumps in a Fluid Test Laboratory

2020 ◽  
Vol 5 (1) ◽  
pp. 1-8
Author(s):  
Ridho Choirul Anam ◽  
Edi Widodo ◽  
Iswanto ◽  
A’rasy Fahruddin
Keyword(s):  
Pump Power ◽  
Centrifugal Pump ◽  
Power Efficiency ◽  
Pressure Gauge ◽  
Fluid Pressure ◽  
Test Equipment ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Pump Test ◽  
Valve Opening

The purpose of this study was to determine the characteristics of the two centrifugal pumps using the same circuit and to obtain the resulting value, namely head, discharge, pump power, efficiency of the two pumps. And variations in valve opening settings used are full valve openings, valve openings 2/3, and valve openings 1/3 which have different coefficients at each valve opening. This research method was carried out experimentally. The fluid used is water, fluid pressure measurement using a pressure gauge to measure the pressure side (discharge) and a vacuum pressure gauge to measure the pressure which is relatively lower than the atmospheric pressure for the pump on the suction side (suction) and using a flow meter to determine the volume or discharge water used. The results of this centrifugal pump test equipment research found that the working pump shows that the resulting discharge affects the head value, pump power, and pump efficiency obtained, the higher the total head value, the smaller the resulting discharge. However, this centrifugal pump test equipment can be used for fluid practicum activities in the mechanical engineering department in the mechanical laboratory.

scholarly journals Computation of Viscous Flow Inside a Double-Channel Centrifugal Pump

2014 ◽  
Vol 8 (1) ◽  
pp. 613-618
Author(s):  
Su-Lu Zheng ◽  
Xiang-Ping Wang ◽  
Rui-Hang Zheng ◽  
Ai-Ping Xia ◽  
Yi-Nian Wang ◽  
...  
Keyword(s):  
Viscous Flow ◽  
Centrifugal Pump ◽  
Design Method ◽  
Pure Water ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Solid Particles ◽  
Water Medium ◽  
Centrifugal Pumps ◽  
Double Channel

The double-channel centrifugal pumps are widely used to transport the two-phase flow including big solid particles in industry and agriculture. However, the related design theory and the design method are immature by far. In practice, the revised design method based on the pure water medium is still the main method for the solid-liquid twophase double-channel pump. Therefore, it is very necessary to deeply study the flow characteristics on the condition of the pure water medium. In this paper, in order to study the flow characteristics inside a prototype double-channel centrifugal pump in the case that the delivered medium is the pure water, the SIMPLE algorithm, RNG κ-ε turbulence model, and frozen rotor method are employed to calculate the incompressible, viscous, three-dimensional internal flow. The calculation results display the variation characteristics of the internal flow field and the external performance. The results show that the predicted pump head drops with the increasing flow rate, which manifest that the pump model is of good operation stability at the whole range of working. At the design point, a strong and large vortex remain appears at the middle section of the double-channel impeller. The computational fluids dynamic technology is competent to assess the internal viscous flow inside a double-channel centrifugal pump.

scholarly journals Study on the Effects of the Wear-Rings Clearance on the Solid-Liquid Two-Phase Flow Characteristics of Centrifugal Pumps

Symmetry ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 2003
Author(s):  
Chaoshou Yan ◽  
Jianfei Liu ◽  
Shuihua Zheng ◽  
Bin Huang ◽  
Jiacheng Dai
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Two Phase Flow ◽  
Phase Flow ◽  
Centrifugal Pumps ◽  
Suction Surface ◽  
Two Phase ◽  
Wear Area ◽  
Fluid Medium ◽  
Solid Liquid

In order to study the wear law of the centrifugal pump flowing surface under different wear-rings clearance, the McLaury wear model was used to conduct the full-passage numerical simulation of solid-liquid two-phase flow in a single-stage single-suction centrifugal pump. The reliability of the numerical calculation method is verified by comparing the experimental data and numerical simulation results. The clearance is 0.1, 0.15, 0.2, 0.3 and 0.5 mm, respectively. The results show that the wear of the centrifugal pump blades is mainly concentrated in the end part and the inlet part of the blade, and the wear of the pressure surface at the end of the suction surface and the front of the blade is more serious. As the clearance increases, the maximum wear value in the impeller increases first and then decreases, reaching a maximum at 0.15 mm. With the increase of the clearance, the wear degree and the wear rate of the volute wall surface first increase and then decrease, and reach the maximum at 0.2 mm. With the increase of the clearance and the concentration of the fluid medium, the wear at the clearance of the centrifugal pump is more serious, and the severe wear area exhibits a point-like circumferential distribution.

scholarly journals PIV test of the flow field of a centrifugal pump with four types of impeller blades

2021 ◽  
Vol 37 ◽  
pp. 192-204
Author(s):  
Baocheng Shi ◽  
Kaili Zhou ◽  
Jianpeng Pan ◽  
XingKai Zhang ◽  
Ruomeng Ying ◽  
...  
Keyword(s):  
Flow Field ◽  
Relative Velocity ◽  
Solid Particles ◽  
Particle Image Velocimetry System ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Solid Mixture ◽  
Pressure Surface ◽  
Single Arc

Abstract Flow fields for various impellers were measured using water and a two-phase liquid–solid mixture with a particle image velocimetry system in a centrifugal rotating frame in controlled conditions. After measuring absolute velocity vectors in impeller passages, the vectors were decomposed based on the triangle speed principle and the distribution of relative velocity vectors within the impeller was obtained. Then, the distribution of particles and their influence on the performance of different impellers were analyzed. The following conclusions were made from the comparison of relative velocity vector field: first, the wear on the outlet of blades can be mitigated effectively by reducing the outlet angle of impeller blades; second, the pump with a double-arc-shaped profile had a more uniform and stable flow field distribution and higher performance than that with a single-arc profile; and finally, the “jet–wake” structure can be improved significantly by using impellers with long and short blades, resulting in a remarkable reduction in energy loss and improvement in pump efficiency. We also found that solid particles were mainly distributed at the outlet of the impeller and volute wall, while the concentration distribution of large particles tended to match the pressure surface. This research can provide some theoretical guidance for the design and optimization of two-phase flow centrifugal pumps.

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