Modeling drive wheels of hoisting machines with rubber cables

Author(s):  
V. E. Perekutnev ◽  
V. V. Zotov

Upgrading of hoisting machines aims to improve their performance, to reduce risk of accidents, and to cut down operational and capital costs. One of the redesign solutions is replacement of steel cables by rubber cables. This novation can extend life of pulling members, decrease diameters of drive and guide wheels and, consequently, elements of the whole hoisting machines: rotor, reducing gear, motor. This engineering novation needs re-designing of hoisting machines; thus, the new design should be validated, in particular, strength characteristics of the machine members. This article considers a drive wheel of a hoisting machine with a pulling belt. In order to justify the potential range of design parameters with regard to safety factor, the numerical models of different-design drive wheels are developed and their operation with pulling belt (rubber cable) is simulated in the SolidWorks environment. The data on the stress state of the wheel elements are analyzed, the most loaded points are identified, and the maximal stresses on the sidewall surface and in the spokes of wheels of different designs are plotted.

1999 ◽  
Vol 36 (03) ◽  
pp. 171-174
Author(s):  
Hüseyin Yilmaz ◽  
Abdi Kükner

It is well known that stability is the most important safety requirement for ships. One should have some information on ship stability at the preliminary design stage in order to reduce risk. Initial stability of ships is an important criterion and can be closely evaluated in terms of form parameters and vertical center of gravity. In this study, using some sample ship data, approximate formulations are derived by means of regression analysis for the calculations expressed in terms of ship preliminary design parameters that can easily provide approximate GM calculations. Thus designers can be provided with ship stability at the preliminary design stage, and also a set of appropriate design parameters for improving vessel stability can easily be determined.


2016 ◽  
Vol 138 (6) ◽  
Author(s):  
Kenneth Allen ◽  
Lukas Heller ◽  
Theodor von Backström

A major advantage of concentrating solar power (CSP) plants is their ability to store thermal energy at a cost far lower than that of current battery technologies. A recent techno-economic study found that packed rock bed thermal storage systems can be constructed with capital costs of less than 10 United States dollar (USD)/kWht, significantly cheaper than the two-tank molten salt thermal storage currently used in CSP plants (about 22–30 USD/kWht). However, little work has been published on determining optimum rock bed design parameters in the context of a CSP plant. The parametric study in this paper is intended to provide an overview of the bed flow lengths, particle sizes, mass fluxes, and Biot numbers which are expected to minimize the levelized cost of electricity (LCOE) for a central receiver CSP plant with a nominal storage capacity of 12 h. The findings show that rock diameters of 20–25 mm will usually give LCOE values at or very close to the minimum LCOE for the combined rock bed and CSP plant. Biot numbers between 0.1 and 0.2 are shown to have little influence on the position of the optimum (with respect to particle diameter) for all practical purposes. Optimum bed lengths are dependent on the Biot number and range between 3 and 10 m for a particle diameter of 20 mm.


Actuators ◽  
2018 ◽  
Vol 7 (4) ◽  
pp. 88 ◽  
Author(s):  
Salvatore Ameduri ◽  
Angela Brindisi ◽  
Monica Ciminello ◽  
Antonio Concilio ◽  
Vincenzo Quaranta ◽  
...  

The work at hand focuses on an adaptive system aimed at improving the soundproof performance of car door seals at specific regimes (cruise), without interfering with the conventional opening and closing operations. The idea addresses the necessity of increasing seal effectiveness, jeopardized by aerodynamic actions that strengthen as the speed increases, generating a growing pressure difference between the internal and the external field in the direction of opening the door, and then deteriorating the acoustic insulation. An original expansion mechanism driven by a shape memory alloy (SMA) wire was integrated within the seal cavity to reduce that effect. The smart material was activated (heated) by using the Joule effect; its compactness contributed to the realization of a highly-integrable and modular system (expanding cells). In this paper, the system development process is described together with the verification and validation activity, aimed at proving the functionality of the realized device. Starting from industrial requirements, a suitable solution was identified by considering the basic phenomenon principle and the allowable design parameters. The envisaged system was designed and its executive digital mock-up (CAD, computer-aided design) was released. Prototyping and laboratory tests showed the reliability of the developed numerical models and validated the associated predictions. Finally, the system was integrated within the reference car. To demonstrate the insulation effect, the experimental campaign was carried out in an anechoic room, achieving significant results on the concept value.


2010 ◽  
Vol 26 (3) ◽  
pp. 373-384 ◽  
Author(s):  
C.-C. Cheng ◽  
C.-Y. Lin ◽  
J.-H. Ho ◽  
C.-S. Chen ◽  
J. Shieh ◽  
...  

AbstractWe investigated the design parameters of a compact pot-like ultrasonic sensor which possesses a highly anisotropic beam pattern. As the sensor size is small due to its application constraint, the parameters are thus highly coupled to one another. We analyzed the respective effects of the parameters in the case where there is a vertical beam width reduction. The parameters investigated include resonant frequency, vibrating plate width-expanded angle, and ratio of thickness discontinuity of the vibrating plate. Numerical models developed by combining finite-element analysis and spatial Fourier transforms were adopted to predict the far-field radiating beam pattern of the various design configurations. The displacement distribution of the vibrating plate was measured using a microscopic laser Doppler vibrometer and the far-field pressure beam patterns were measured using a standard microphone in a semianechoic environment. The three configurations we used to validate the simulation model resulted in an H-V ratio of 2.67, 2.68 and 3.13, respectively which all agreed well with the numerical calculations. We found that by increasing the operating resonant frequency from 40kHz to 58kHz, the vertical far-field beam width of an ultrasonic sensor can be reduced by 31.62%. We found that the vertical beam width can be significantly reduced when the ratio of the thickness discontinuity of the vibrating plate decreases from 1 to 0.4 and is incorporated with its optimal width-expanded angle of the vibrating plate. It appears that an ultrasonic sensor with this type of anisotropic beam pattern can be ideally adopted for today's automotive applications.


2017 ◽  
Vol 15 (02) ◽  
pp. 1850001 ◽  
Author(s):  
George Markou ◽  
Mohammad AlHamaydeh

This paper presents the numerical investigation of nine Glass Fiber-Reinforced Polymer (GFRP) concrete deep beams through the use of numerically-efficient 20-noded hexahedral elements. Cracking is taken into account by means of the smeared crack approach and the bars are simulated as embedded rod elements. The developed numerical models are validated against published experimental results. The validation beams spanned a practical range of varying design parameters; namely, shear span-to-depth ratio, concrete specified compressive strength and flexural reinforcement ratio. The motivation for this research is to accurately yet efficiently capture the mechanical behavior of the GFRP-reinforced concrete deep beams. The presented numerical investigation demonstrated close correlations of the force–deformation relationships that are numerically predicted and their experimental counterparts. Moreover, the numerically predicted modes of failure are also found to be conformal to those observed experimentally. The proposed modeling approach that overcame previous computational limitations has further demonstrated its capability to accurately model larger and deeper beams in a computationally efficient manner. The validated modeling technique can then be efficiently used to perform extensive parametric investigations related to behavior of this type of structural members. The modeling method presented in this work paves the way for further parametric investigations of the mechanical behavior of GFRP-reinforced deep beams without shear reinforcement that will serve as the base for proposing new design guidelines. As a deeper understanding of the behavior and the effect of the design parameters is attained, more economical and safer designs will emerge.


2015 ◽  
Vol 651-653 ◽  
pp. 375-380
Author(s):  
Ismet Baran ◽  
Johnny Jakobsen ◽  
Jens H. Andreasen ◽  
Remko Akkerman

Process induced residual stresses may play an important role under service loading conditions for fiber reinforced composite. They may initiate premature cracks and alter the internal stress level. Therefore, the developed numerical models have to be validated with the experimental observations. In the present work, the formation of the residual stresses/strains are captured from experimental measurements and numerical models. An epoxy/steel based sample configuration is considered which creates an in-plane biaxial stress state during curing of the resin. A hole drilling process with a diameter of 5 mm is subsequently applied to the specimen and the released strains after drilling are measured using the Digital Image Correlation (DIC) technique. The material characterization of the utilized epoxy material is obtained from the experimental tests such as differential scanning calorimetry (DSC) for the curing behavior, dynamic mechanical analysis (DMA) for the elastic modulus evolution during the process and a thermo-mechanical analysis (TMA) for the coefficient of thermal expansion (CTE) and curing shrinkage. A numerical process model is also developed by taking the constitutive material models, i.e. cure kinetics, elastic modulus, CTE, chemical shrinkage, etc. together with the drilling process using the finite element method. The measured and predicted in-plane residual strain states are compared for the epoxy/metal biaxial stress specimen.


Author(s):  
John S. Maulbetsch

Water use by power plant cooling systems has become a critical siting issue for new plants and the object of increasing pressure for modification or retrofit at existing plants. Wet cooling typically costs less and results in more efficient plant performance. Dry cooling, while costing more and imposing heat rate and capacity penalties on the plant, conserves significant amounts of water and eliminates any concerns regarding thermal discharge to or intake losses on local water bodies. Hybrid cooling systems have the potential of combining the advantages of both systems by reducing, although not eliminating, water requirements while incurring performance penalties that are less than those from all-dry systems. The costs, while greater than those for wet cooling, can be less than those for dry. This paper addresses parallel wet/dry systems combining direct dry cooling using a forced-draft air-cooled condenser (ACC) with closed-cycle wet cooling using a surface (shell-and-tube) steam condenser and a mechanical-draft, counterflow wet cooling tower as applied to coal-fired steam plants, gas-fired combined-cycle plants and nuclear plants. A brief summary of criteria used to identify situations where hybrid systems should be considered is given. A methodology for specifying and selecting a hybrid system is described along with the information and data requirements for sizing and estimating the capital costs and water requirements a specified plant at a specified site. The methodology incorporates critical plant and operating parameters into the analysis, such as plant monthly load profile, plant equipment design parameters for equipment related to the cooling system, e.g. steam turbine, condenser, wet or dry cooling system, wastewater treatment system. Site characteristics include a water budget or constraints, e.g. acre feet of water available for cooling on an annual basis as well as any monthly or seasonal “draw rate” constraints and meteorological data. The effect of economic parameters including cost of capital, power, water and chemicals for wastewater treating are reviewed. Finally some examples of selected systems at sites of varying meteorological characteristics are presented.


2017 ◽  
Vol 2017 ◽  
pp. 1-11 ◽  
Author(s):  
Mei Kuihua ◽  
Sun Shengjiang ◽  
Jin Guoqing ◽  
Sun Yamin

The elastic modulus and deadweight of carbon fiber-reinforced polymer (CFRP) cables are different from those of steel cables. Thus, the static and dynamic behaviors of cable-stayed bridges using CFRP cables are different from those of cable-stayed bridges using steel cables. The static and dynamic performances of the two kinds of bridges with a span of 1000 m were studied using the numerical method. The effects of geometric nonlinear factors on static performance of the two kinds of cable-stayed bridges were analyzed. The live load effects and temperature effects of the two cable-stayed bridges were also analyzed. The influences of design parameters, including different structural systems, the numbers of auxiliary piers, and the space arrangement types of cable, on the dynamic performance of the cable-stayed bridge using CFRP cables were also studied. Results demonstrate that sag effect of the CFRP cable is much smaller than that of steel cable. The temperature effects of CFRP cable-stayed bridge are less than those of steel cable-stayed bridge. The vertical bending natural vibration frequency of the CFRP cable-stayed bridge is generally lower than that of steel cable-stayed bridge, whereas the torsional natural vibration frequency of the former is higher than that of the latter.


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