scholarly journals Sosialisasi Usulan Perancangan Tata Letak Pabrik Pada PT Sari Kayu, Jakarta Timur

2021 ◽  
Vol 1 (1) ◽  
pp. 1-5
Author(s):  
Trifenaus Prabu Hidayat ◽  
Andre Sugioko ◽  
Enny Widawati ◽  
Agustinus Silalahi ◽  
Marsellinus Bachtiar Wahju ◽  
...  
Keyword(s):  
Production Process ◽  
Material Handling ◽  
Handling Time ◽  
Addition Product ◽  
Production Processes ◽  
Material Handling Costs ◽  
Factory Layout ◽  
Production Demand

The problem faced by PT Sari Kayu is that fluctuating production demand and high product variance make production inefficient. If the problem does not have a good factory layout, it affects material handling costs, material handling distances, and material handling time. For example, at PT Sari Kayu, there was a delay during a wrong project because the two projects were running simultaneously. The delay is due to the lack of resistance of the production floor to sudden high fluctuations in production demand. In addition, product variance is also a factor in the longer production process due to the different sequence of production processes and less supportive machine layouts. It is hoped that with the proposed layout, PT Sari Kayu will be able to face the fluctuating demand for production.

scholarly journals Evaluation of The Facility layout on The Fried Onion Production Process

2021 ◽  
Vol 328 ◽  
pp. 05008
Author(s):  
Rachmad Hidayat ◽  
Shofi fitrotis Salimah ◽  
Moh. Jufriyanto ◽  
M.Firman Khaqiqi
Keyword(s):  
Production Process ◽  
Material Handling ◽  
Facility Layout ◽  
Conventional Technique ◽  
Production Cycle ◽  
Production Flow ◽  
Production Lines ◽  
Long Time ◽  
Increase Productivity ◽  
Material Handling Costs

Analysis of the design of the facility layout can improve the performance of production lines such as decreasing congestion levels, minimizing material handling costs. PT. XYZ is one of the fried onion companies has constraints on the material handling system that is less efficient because it takes a long time in the process. Therefore, there will be improvements to the layout of PT. XYZ to increase productivity and shorten the time of the production cycle. The method used is From to Chart the method is a conventional technique commonly used for planning factory layouts and moving goods in a production process. From the results obtained that the proposed layout is better than the initial layout with a higher flow efficiency value of 86.18%. The proposed layout utilizes vacant land, so that the production flow does not repeat and does not rotate far, so that the distance between the areas is getting closer.

PERBAIKAN TATA LETAK LANTAI PRODUKSI INDUSTRI MEBEL MENGGUNAKAN METODE GRAFIK DAN ALGORITMA CRAFT

2020 ◽  
Vol 6 (1) ◽  
pp. 1
Author(s):  
Kuswanto Kuswanto ◽  
Juan Junius ◽  
Anita Christine Sembiring
Keyword(s):  
Operating System ◽  
Material Handling ◽  
Facility Layout ◽  
Integrated Planning ◽  
Furniture Manufacturing ◽  
Milling Machines ◽  
Material Handling Costs ◽  
The Cost ◽  
A Company ◽  
Research Show

Facility layout is integrated planning of the flow of a product in an operating system to obtain the most effective and efficient interrelation between workers, materials, machinery, and equipment as well as handling and transferring materials. A company engaged in furniture manufacturing has a problem in its production process, namely, the distance between machines is too far so that it affects the cost of handling materials. Distant workstations are found on profile machines, milling machines, measuring machines, cutting machines. Therefore, improvements must be made to the layout of facilities on the production floor so that facility layout is efficient and material handling costs are reduced. The problem-solving approach used is the Graph Method and CRAFT Algorithm. The results of the research show that material handling costs are reduced by 7.58% or Rp. 17,765 using the CRAFT algorithm.

scholarly journals Application of the Deep CNN-Based Method in Industrial System for Wire Marking Identification

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3659
Author(s):  
Andrzej Szajna ◽  
Mariusz Kostrzewski ◽  
Krzysztof Ciebiera ◽  
Roman Stryjski ◽  
Waldemar Woźniak
Keyword(s):  
Production Process ◽  
Process Development ◽  
Process Time ◽  
Industrial System ◽  
Assembly Process ◽  
Production Environment ◽  
Deep Convolutional Neural Networks ◽  
Control Cabinet ◽  
Production Processes ◽  
The Wire

Industry 4.0, a term invented by Wolfgang Wahlster in Germany, is celebrating its 10th anniversary in 2021. Still, the digitalization of the production environment is one of the hottest topics in the computer science departments at universities and companies. Optimization of production processes or redefinition of the production concepts is meaningful in light of the current industrial and research agendas. Both the mentioned optimization and redefinition are considered in numerous subtopics and technologies. One of the most significant topics in these areas is the newest findings and applications of artificial intelligence (AI)—machine learning (ML) and deep convolutional neural networks (DCNNs). The authors invented a method and device that supports the wiring assembly in the control cabinet production process, namely, the Wire Label Reader (WLR) industrial system. The implementation of this device was a big technical challenge. It required very advanced IT technologies, ML, image recognition, and DCNN as well. This paper focuses on an in-depth description of the underlying methodology of this device, its construction, and foremostly, the assembly industrial processes, through which this device is implemented. It was significant for the authors to validate the usability of the device within mentioned production processes and to express both advantages and challenges connected to such assembly process development. The authors noted that in-depth studies connected to the effects of AI applications in the presented area are sparse. Further, the idea of the WLR device is presented while also including results of DCNN training (with recognition results of 99.7% although challenging conditions), the device implementation in the wire assembly production process, and its users’ opinions. The authors have analyzed how the WLR affects assembly process time and energy consumption, and accordingly, the advantages and challenges of the device. Among the most impressive results of the WLR implementation in the assembly process one can be mentioned—the device ensures significant process time reduction regardless of the number of characters printed on a wire.

An Unequal-Sized Unidirectional Loop Layout Design Problem Considering Empty Vehicle Trip

2010 ◽  
Vol 37-38 ◽  
pp. 116-121
Author(s):  
Yu Lan Li ◽  
Bo Li ◽  
Su Jun Luo
Keyword(s):  
Material Handling ◽  
Design Principle ◽  
Facility Layout ◽  
Original Model ◽  
Layout Problem ◽  
Proposed Model ◽  
Loop Layout ◽  
Material Handling Costs ◽  
Loop Layout Problem ◽  
Better Than

In the facility layout decisions, the previous general design principle is to minimize material handling costs, and the objective of these old models only considers the costs of loaded trip, without regard to empty vehicle trip costs, which do not meet the actual demand. In this paper, the unequal-sized unidirectional loop layout problem is analyzed, and the model of facility layout is improved. The objective of the new model is to minimize the total loaded and empty vehicle trip costs. To solve this model, a heuristic algorithm based on partheno-genetic algorithms is designed. Finally, an unequal-sized unidirectional loop layout problem including 12 devices is simulated. Comparison shows that the result obtained using the proposed model is 20.4% better than that obtained using the original model.

Microworld Development

2008 ◽  
Vol 40 (1) ◽  
pp. 84-97 ◽  
Author(s):  
Mathias M. Fischer ◽  
Federico Barnabè
Keyword(s):  
Production Process ◽  
Model Building ◽  
Calcium Carbide ◽  
Group Model ◽  
Interactive Learning Environment ◽  
Industrial Firms ◽  
Chemical Company ◽  
Production Processes ◽  
Computer Based ◽  
Building Project

The article presents the outcomes of a group model-building project at a chemical company that produces calcium carbide. The project led not only to the creation of a system dynamics model describing the production process but also to a microworld, a computer-based interactive learning environment meant to reproduce most of the features of the operating and controlling software actually used in the company. The process of organizational learning, the gaining of a better common understanding of the production process, and the development of the different mental models of the plant operators were some of the project's main goals. Moreover, the method followed during the project can be considered as general and can be used mainly in a variety of production processes in most manufacturing industrial firms both for the modeling of production processes and for teaching and training the operators who manage such systems.

scholarly journals The stability of major and trace element concentrations from musts to Champagne during the production process

OENO One ◽  
2022 ◽  
Vol 56 (1) ◽  
pp. 29-40
Author(s):  
Robin Cellier ◽  
Sylvain Berail ◽  
Ekaterina Epova ◽  
Julien Barre ◽  
Fanny Claverie ◽  
...  
Keyword(s):  
Trace Elements ◽  
Production Process ◽  
Trace Element ◽  
Narrow Range ◽  
Grape Juice ◽  
Elemental Concentrations ◽  
Element Concentrations ◽  
Production Processes ◽  
Overall Stability ◽  
The Stability

Thirty-nine Champagnes from six different brands originating from the AOC Champagne area were analyzed for major and trace element concentrations in the context of their production processes and in relation to their geographical origins. Inorganic analyses were performed on the must (i.e., grape juice) originating from different AOC areas and the final Champagne. The observed elemental concentrations displayed a very narrow range of variability. Typical concentrations observed in Champagne are expressed in mg/L for elements such as K, Ca, Mg, Na, B, Fe, A, and Mn. They are expressed in µg/L for trace elements such as Sr, Rb, Ba, Cu, Ni, Pb Cr and Li in decreasing order of concentrations. This overall homogeneity was observed for Sr and Rb in particular, which showed a very narrow range of concentrations (150 < Rb < 300 µg/L and 150 < Sr < 350 µg/L) in Champagne. The musts contained similar levels of concentration but showed slightly higher variability since they are directly influenced by the bedrock, which is quite homogenous in the AOC area being studied. Besides the homogeneity of the bedrock, the overall stability of the concentrations recorded in the samples can also be directly linked to the successive blending steps, both at the must level and prior to the final bottling. A detailed analysis of the main additives, sugar, yeast and bentonite, during the Champagne production process, did not show a major impact on the elemental signature of Champagne.

scholarly journals EXPERIMENTAL STUDY AND PERFORMANCE OF FLAT BELT CONVEYER SYSTEM WITH DIFFERENT SPEED

2018 ◽  
Vol 6 (12) ◽  
pp. 147-150
Author(s):  
Aiman Beg ◽  
Narendra Jaiswal
Keyword(s):  
Experimental Study ◽  
Industrial Application ◽  
Material Handling ◽  
Handling Time ◽  
Belt Conveyer ◽  
Conveyer System ◽  
And Performance ◽  
Proper Performance

we are studying about the flat belt conveyer system with different speed, in this way we are many component used for proper performance. The flat belt conveyer system is most important device for reduce the material handling time which is very necessary in industrial application, for this purpose we are construct the highly efficiently flat belt conveyer system using of different distance between two axis of shafts.

A Pattern Recognition Approach for Manufacturing Facility Compaction by Machining Function Combination Using Flexible Manufacturing Modules

2003 ◽  
Vol 125 (4) ◽  
pp. 740-752
Author(s):  
Shahrukh Irani ◽  
Jin Zhou ◽  
Heng Huang
Keyword(s):  
Pattern Recognition ◽  
Flexible Manufacturing ◽  
Material Handling ◽  
Facility Layout ◽  
Integrated Approach ◽  
Machine Grouping ◽  
Function Combination ◽  
Machining System ◽  
Material Handling Costs ◽  
Space Requirements

Facility layout and flexible automation are two approaches for reduction of material handling costs and space requirements in a machining facility that have always been implemented independently of each other. This paper describes an integrated approach to compaction of existing machining facilities using machine grouping algorithms and multi-function machining centers, also referred to as Flexible Machining Modules (FMMs). First, we decompose a facility into a network of layout modules to reduce product travel distances and simplify material flow control. Then, subject to design feasibility, we identify those sets of machines in each module that could be replaced by multi-function FMMs that could be linked into a Flexible Machining System (FMS). The proposed approach uses a combination of pattern recognition and graph theory algorithms utilized for facility layout. The paper concludes with a description of a validation study conducted in an aerospace machining jobshop.

A comparative study of single-phase and two-phase approaches for the layout problem with material handling costs

2007 ◽  
Vol 45 (4) ◽  
pp. 951-970 ◽  
Author(s):  
O. Al-Araidah ◽  
A. Krishnamurthy ◽  
C. J. Malmborg
Keyword(s):  
Comparative Study ◽  
Material Handling ◽  
Single Phase ◽  
Layout Problem ◽  
Two Phase ◽  
Material Handling Costs
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