scholarly journals ANALISA PENGARUH PUTARAN SPINDEL PADA FRICTION WELDING TERHADAP TENSILE STRENGTH ALUMINIUM 6061

2021 ◽  
Vol 5 (1) ◽  
pp. 46
Author(s):  
Teuku Haikal Derniawan ◽  
Nurdin Nurdin ◽  
Fakhriza Fakhriza ◽  
Mawardi Mawardi
Keyword(s):  
Tensile Strength ◽  
Friction Welding ◽  
Raw Material

Metode las gesek (friction welding) merupakan metode baru dalam proses pengelasan. Seperti halnya pengelasan pada umumnya, proses pengelasan dengan metode las gesek menggunakan energi gesek yang berubah menjadi panas untuk menyambung dua buah logam. Jenis metode tersebut memiliki sumber energi panas yang dihasilkan oleh gesekan bahan yang disambung. Di mana dua bahan logam baik sejenis maupun tidak sejenis diberikan gaya mekanik berupa gerakan gesekan (yang disertai dengan penekanan)., maka proses penyambungan kedua bahan logam terjadi. Keunggulan dari metode las gesek adalah tidak diperlukannya energi panas dari sumber eksternal baik dari listrik maupun proses pembakaran, sehingga dapat menekan biaya produksi. Proses pengelasan yang terjadi pada permukaan sentuh kedua logam menghasilkan luasan pengelasan yang lebih besar dibandingkan dengan metode pengelasan lain yang luasan pengelasannya hanya berada pada tepian kontak logam yang disambung. Dengan adanya luasan pengelasan yang berada pada seluruh permukaan bidang yang disambung, maka memungkinkan jenis sambungan las gesek untuk menerima beban puntir yang lebih besar,sehingga pada penerapannya las gesek sangat sesuai untuk digunakan pada proses penyambungan poros maupun bahan logam yang memiliki profil berbentuk lingkaran.Penelitian ini dilakukan dengan beberapa pengujian sifat mekanik. Sifat mekaniknya meliputi uji kekuatan tarik, dengan variasi putaran spindle pada mesin bubut menggunakan material aluminium 6061.Berdasarkan hasil pengujian tarik pada 1500 rpm dimana tegangan maksimum pada sempel A1 sebesar 8,88 Kgf/mm2, sempel A2 8.83 Kgf/mm2 dan sempel A3 10,83 Kgf/mm2. Dan pada putaran 2500 rpm dimana kekuatan tarik pada sempel B1 sebesar 10,73Kgf/mm2, sempel B2 11,26 Kgf/mm2 dan sempel B38,20Kgf/mm2. Dari hasil pengujian tarik diperoleh kekuatan sambungan alumunium 6061 yang di sambungkan dengan metode friction welding yaitu dengan kekuatan luluh tertinggi 5,8 kg/mm2 dan kekuatan tarik maximal 11,26 kg/mm2, dan kekuatan tarik raw material nya 12,6 kgf/mm2, kekuatan tarik raw material dan material setelah friction welding hanya berbeda tipis.Kata Kunci: Friction Welding, Aluminium 6061, variasi putaran, Pengujian Tarik.

scholarly journals Effect of friction welding conditions on tensile strength and hardness of AISI 310 stainless steel joints

2018 ◽  
Vol 204 ◽  
pp. 06004 ◽  
Author(s):  
Muhammad Iswar ◽  
Rusdi Nur
Keyword(s):  
Tensile Strength ◽  
Stainless Steel ◽  
Friction Welding ◽  
Rotational Speed ◽  
Welding Process ◽  
Raw Material ◽  
Welding Temperature ◽  
Lathe Machine ◽  
Joint Section ◽  
Steel Joints

This study aims to determine the effect of rotational speed and forging time on tensile strength and hardness through the friction welding process of stainless steel AISI 310. The research was carried out by friction welding process by using the lathe machine with varying rotational speed (550, 1020 and 1800 rpm), forging time (25, 35, 45 seconds), and welding temperature of 1050°C ± 10°. Axial pressure was obtained through the addition of a hydraulic system to the release head of a lathe machine with a forging pressure of 123.8 N/mm2. Furthermore, the friction welding results were tested mechanically by conducting the tensile and hardness tests. The experimental results showed that the highest tensile strength of the friction welding result of 706,61 N/mm2 was obtained at 1800 rpm and 45 seconds, and this value is lower when compared with raw material (780,25 N/mm2). The highest hardness value (61.5 HRC-A) was located on the welded joint section with 550 rpm of rotational speed and 25 seconds of forging time. The hardness of the parent metal is 69.45 HRC-A. The rotational variation influences the hardness value, the higher the rotational speed will increase the hardness. The longer of forging time will decrease the hardness.

scholarly journals Microstructure and Mechanical Properties of Dissimilar Friction Welding Ti-6Al-4V Alloy to Nitinol

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 109
Author(s):  
Ateekh Ur Rehman ◽  
Nagumothu Kishore Babu ◽  
Mahesh Kumar Talari ◽  
Yusuf Siraj Usmani ◽  
Hisham Al-Khalefah
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flow Stress ◽  
Intermetallic Compound ◽  
Ultimate Tensile Strength ◽  
Friction Welding ◽  
Welding Process ◽  
Weld Interface ◽  
Dissimilar Joints ◽  
Dissimilar Alloys

In the present study, a friction welding process was adopted to join dissimilar alloys of Ti-Al-4V to Nitinol. The effect of friction welding on the evolution of welded macro and microstructures and their hardnesses and tensile properties were studied and discussed in detail. The macrostructure of Ti-6Al-4V and Nitinol dissimilar joints revealed flash formation on the Ti-6Al-4V side due to a reduction in flow stress at high temperatures during friction welding. The optical microstructures revealed fine grains near the Ti-6Al-4V interface due to dynamic recrystallization and strain hardening effects. In contrast, the area nearer to the nitinol interface did not show any grain refinement. This study reveals that the formation of an intermetallic compound (Ti2Ni) at the weld interface resulted in poor ultimate tensile strength (UTS) and elongation values. All tensile specimens failed at the weld interface due to the formation of intermetallic compounds.

scholarly journals Experimental Evaluation of Mechanical Properties of Friction Welded Dissimilar Steels under Varying Axial Pressures

2016 ◽  
Vol 66 (1) ◽  
pp. 27-36 ◽  
Author(s):  
Amit Handa ◽  
Vikas Chawla
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Failure Analysis ◽  
Friction Welding ◽  
Experimental Evaluation ◽  
Micro Hardness ◽  
Aisi 304 ◽  
Torsional Strength ◽  
Hardness Values

AbstractThe present study emphasizes on joints two industrially important materials AISI 304 with AISI 1021steels, produced by friction welding have been investigated. Samples were welded under different axial pressures ranging from 75MPa to 135MPa, at constant speed of 920rpm. The tensile strength, torsional strength, impact strength and micro hardness values of the weldments were determined and evaluated. Simultaneously the fractrography of the tensile tested specimens were carried out, so as to understand the failure analysis. It was observed that improved mechanical properties were noticed at higher axial pressures. Ductile failures of weldments were also observed at 120MPa and 135MPa axial pressures during fractography analysis.

Influence of Rotary Friction Welding Parameters on Tensile Strength and Length of TMAZ of Dissimilar Welded Joints from 32G2 and 40KhN Steels

2021 ◽  
Vol 410 ◽  
pp. 299-305
Author(s):  
Artem S. Atamashkin ◽  
Elena Y. Priymak ◽  
Elena A. Kuzmina
Keyword(s):  
Tensile Strength ◽  
Base Metal ◽  
Process Parameters ◽  
Welded Joints ◽  
Friction Welding ◽  
Tensile Tests ◽  
Welding Parameters ◽  
Rotary Friction Welding ◽  
Study Results ◽  
Friction Pressure

In this work, pipe billets with a diameter of 73 mm and a wall thickness of 9 mm from steels 32G2 and 40KhN are friction welded with an aim to optimize the process parameters. The friction pressure, the forging pressure and the length of the fusion varied. After the implementation of various welding modes, tensile tests and metallographic studies were carried out. The optimal welding parameters have been established, which make it possible to obtain tensile strength at the level of the 32G2 base metal. The study results of the microstructure and SEM fractographs after the optimal welding mode are presented.

scholarly journals The Optimum Process Parameter of Dissimilar Metal AA6061 – AISI304 Continuous Drive Friction Welding

2020 ◽  
Vol 55 (2) ◽  
Author(s):  
Totok Suwanda ◽  
Rudy Soenoko ◽  
Yudy Surya Irawan ◽  
Moch. Agus Choiron
Keyword(s):  
Tensile Strength ◽  
Response Surface ◽  
Process Parameters ◽  
Friction Welding ◽  
Welding Parameters ◽  
Optimum Process ◽  
Dissimilar Metals ◽  
Maximum Tensile Strength ◽  
Friction Pressure ◽  
Welding Processes

This article explains the use of the response surface method to produce the optimum tensile strength for the joining of dissimilar metals with the continuous drive friction welding method. The joining of dissimilar metals is one of the biggest challenges in providing industrial applications. Continuous drive friction welding has been extensively used as one of the important solid-state welding processes. In this study, the optimization of the friction welding process parameters is established to achieve the maximum tensile strength in AA6061 and AISI304 dissimilar joints via the response surface methodology. The effect of continuous drive friction welding parameters, which are friction pressure, friction time, upset pressure, and upset time, are investigated using response surface analysis. The design matrix factors are set as 27 experiments based on Box-Behnken. The 3D surface and the contour is plotted for this model to accomplish the tensile strength optimization. The optimization model of the tensile strength was verified by conducting experiments on the optimum values of the parameters based on the experimental data results. It can be denoted that the optimum process parameters settings were friction pressure = 25 MPa, friction time = 6 seconds, upset pressure = 140 MPa, and upset time = 8 seconds, which would result in a maximum tensile strength of 228.57 MPa.

Natural cellulosic fiber from Cordyline Australis leaves for textile application: extraction and characterization

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Atin Sumihartati ◽  
Wiah Wardiningsih ◽  
Naelly Al Kautsar ◽  
Muhammad Permana ◽  
Samuel Pradana ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Friction Coefficient ◽  
Average Length ◽  
Natural Fibers ◽  
Longitudinal Section ◽  
Raw Material ◽  
Scientific Article ◽  
Cross Sectional ◽  
Moisture Regain ◽  
Content Type

Purpose The purpose of this study is to explore the potential of Cordyline Australis fibers as an alternate raw material for textile. Design/methodology/approach The water retting method was used to extract the fiber. Cordyline Australis fibers were characterized in terms of the morphology of fibers (fiber cross-sectional and longitudinal), fiber chemical functional groups, tensile strength and elongation, fineness, fiber length, moisture regain and friction coefficient. Findings Cordyline Australis fiber strands consist of several individual fibers. At the longitudinal section, the fiber cells appeared as long cylindrical tubes with a rough surface. The cross-section of the Cordyline Australis fibers was irregular but some were oval. The key components in the fibers were cellulose, hemicellulose and lignin. The tensile strength of the fiber per bundle was 2.5 gf/den. The elongation of fibers was 13.15%. The fineness of fiber was 8.35 Tex. The average length of the fibers was 54.72 cm. Moisture Regain for fiber was 8.59%. The friction coefficient of fibers was 0.16. The properties of the fiber showed that the Cordyline Australis fiber has the potential to be produced into yarn. Originality/value To the best of the author's knowledge, there is no scientific article focused on the Cordyline Australis fibers. Natural fibers from the leaves of the Cordyline Australis plant could be used as an alternate material for textile.

scholarly journals PENGARUH PENYAMAKAN ZIRKONIUM TERHADAP UJI KEKUATAN TARIK, UJI KEKUATAN SOBEK, UJI KEMULURAN DAN UJI SUHU KERUT PADA BERBAGAI JENIS KULIT IKAN (The Effect of Zirconium Tanning Against Tensile Strength Test, Strength Test of Tear, Glide Test, and Wrinkle Temperature Test on Different Fish Types)

2018 ◽  
Vol 13 (2) ◽  
pp. 105
Author(s):  
Rokhmah Hergiyani ◽  
Y. S. Darmanto ◽  
Lukita Purnamayati
Keyword(s):  
Tensile Strength ◽  
Negative Impact ◽  
Strength Test ◽  
Collagen Fibers ◽  
Raw Material ◽  
Tear Strength ◽  
Complex Processes ◽  
Materials Used ◽  
The One ◽  
Physical Changes

Kulit ikan merupakan limbah perikanan yang dapat memberikan dampak negatif pada lingkungan. Salah satu cara untuk menanggulangi limbah tersebut adalah dengan proses penyamakan kulit. Penyamakan kulit adalah rangkaian proses yang sangat kompleks terjadi banyak perubahan fisik dan kimia di satu sisi, bagian yang tidak berguna dihilangkan dari kulit mentah untuk mendapatkan serat kolagen murni dan membuka struktur serat kolagen. Proses penyamakan yang tidak baik mengakibatkan kulit menjadi rusak, lemas, dan kebusukan, sehingga penanganannya dapat dengan cara menambah bahan penyamak untuk menguatkan dan menghindari kebusukan. Bahan penyamak yang digunakan yaitu zirconium. Tujuan penelitian ini adalah untuk mengetahui pengaruh penyamakan zirkonium terhadap uji kekuatan tarik, uji kekuatan sobek, uji kemuluran dan uji suhu kerut pada berbagai jenis ikan. Bahan baku yang digunakan adalah kulit ikan nila, kakap dan bandeng. Metode penelitian yang digunakan adalah experimental laboratories menggunakan Rancangan Acak Lengkap (RAL) dengan tiga kali ulangan dan  menggunakan analisa ragam ANOVA. Hasil uji menunjukan penggunaan zirkonium 7,5% terhadap kulit ikan nila, kakap, dan bandeng berpengaruh nyata (p<0,05) pada kekuatan tarik, kekuatan sobek, kemuluran dan suhu kerut pada karakteristik penyamakan. Penggunaan bahan penyamak zirkonium 7,5% terbaik dihasilkan oleh kulit ikan kakap pada uji kekuatan tarik 1675,84 N/cm2, kekuatan sobek 163,92 N/cm2 dan uji suhu kerut 103,45˚C sedangkan kemuluran untuk hasil terbaik pada kulit bandeng sebesar 28,74%, jadi setiap ikan mempunyai ciri kulit tersendiri pada setiap parameter uji. The skin of the fish waste is a fishery that can give a negative impact on the environment. One way of tackling the waste is by the process of tanning leather. Tanning is a very complex processes occur many chemical and physical changes on the one hand, the useless removed from rawhide to get pure collagen fibers and the open structure of the collagen fibers. The process of tanning is not a good result in the skin becomes broken, buckled, and corruption, so that responses can be with how to add ingredients to strengthen Tanner and avoid corruption. On the research of materials used i.e. Tanners used are zirconium.. The purpose of this research is to know the influence of zirconium tanning against test tensile strength, tear strength test, test and test temperature wrinkle elongation on various types of fish. The raw material used is leather fish tilapia, milkfish and snapper. Research methods used are experimental laboratories using Complete Random Design (RAL) with three-time repeats and a range of analysis using ANOVA. Test results showed the use of zirconium 7.5% against the skin of the fish, snapper, tilapia and milkfish influential real (p < 0.05) on the tensile strength, tear strength, elongation and wrinkle on temperature characteristics of tanning. The use of zirconium Tanner 7.5% best produced by skin test on a snapper 1675.84 tensile strength N/cm2, the strength of RIP 163.92 N/cm2 and test the temperature of the wrinkle 103,45 ˚ C while elongation for the best results on the skin of the banding of 28.74%, so each fish has its own skin characteristics on each test parameter.

scholarly journals The Utilization of Waste Cooking Oil (WCO) as A Mixture of Polyol Sourcein. The Production of Polyurethane Using Toluene Diisocyanate

2019 ◽  
Vol 35 (1) ◽  
pp. 221-227
Author(s):  
Maulida Lubis ◽  
Mara Bangun Harahap ◽  
Iriany Iriany ◽  
Muhammad Hendra S. Ginting ◽  
Iqbal Navissyah Lazuardi ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Impact Strength ◽  
Waste Cooking Oil ◽  
Raw Material ◽  
Toluene Diisocyanate ◽  
Elongation At Break ◽  
Cooking Oil ◽  
A Value ◽  
Stirring Time

Cooking oil waste that has been disposed could contamine the environment. However, if it is processed well, it can potentially become a raw material of polyurethane. The aim of this study was to determine the best polyurethane on the tensile strength, impact strength, elongation at break, water absorption, characterization of Fourier Transform Infra-Red (FTIR) and the characterization of Scanning Electron Microscopy (SEM). The variables used in this study were ambient process temperature with 440 rpm stirring speed, 1-minute stirring time, the ratio of polyoland WCO was 7:3 (% w/w), and the ratio of Toluene Diisocyanate (TDI) and WCO was 1:1; 1:2; 1:3; 1:4 (% w/w). The results obtained from the analysis of the best tensile strength against the polyurethane synthetic was in the 1:1 ratio of mixed variations between oil and TDI with a value of 0.403 MPa. The best impact strength was in the ratio of mixed variations between oil and TDI with 1:4 (% w/w) with a value of 600.975 J/m2. The best elongation at break against polyurethane foam synthetic was in the 1:3 ratio of mixture variations of oil and TDI with a value of 4.506%.

scholarly journals A Comparison of Ethylene-Tar-Derived Isotropic Pitches Prepared by Air Blowing and Nitrogen Distillation Methods and Their Carbon Fibers

Materials ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 305 ◽  
Author(s):  
Kui Shi ◽  
Jianxiao Yang ◽  
Chong Ye ◽  
Hongbo Liu ◽  
Xuanke Li
Keyword(s):  
Tensile Strength ◽  
Carbon Fibers ◽  
Melt Spinning ◽  
Raw Material ◽  
Bridge Structure ◽  
Aromatic Rings ◽  
Aromatic Molecules ◽  
Structures And Properties ◽  
Air Blowing ◽  
Condensed Structure

Two isotropic pitches were prepared by air blowing and nitrogen distillation methods using ethylene tar (ET) as a raw material. The corresponding carbon fibers were obtained through conventional melt spinning, stabilization, and carbonization. The structures and properties of the resultant pitches and fibers were characterized, and their differences were examined. The results showed that the introduction of oxygen by the air blowing method could quickly increase the yield and the softening point of the pitch. Moreover, the air-blown pitch (ABP) was composed of aromatic molecules with linear methylene chains, while the nitrogen-distilled pitch (NDP) mainly contained polycondensed aromatic rings. This is because the oxygen-containing functional groups in the ABP could impede ordered stack of pitch molecules and led to a methylene bridge structure instead of an aromatic condensed structure as in the NDP. Meanwhile, the spinnability of the ABP did not decrease even though it contained 2.31 wt % oxygen. In contrast, the ABP had narrower molecular weight distribution, which contributed to better stabilization properties and higher tensile strength of the carbon fiber. The tensile strength of carbon fibers from the ABP reached 860 MPa with fiber diameter of about 10 μm, which was higher than the tensile strength of 640 MPa for the NDP-derived carbon fibers.

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