scholarly journals Study of the effect of synthesized high voltage electric charge of a powder mixture on the physical and mechanical properties of epoxy composites for the transport industry

2019 ◽  
Vol 6 (2) ◽  
pp. 64-70
Author(s):  
А.V. Buketov ◽  
O.М. Syzonenko ◽  
О.М. Bezbakh ◽  
A.S. Torpakov ◽  
Ye.V. Lypian

For the formation of composite materials and protective coatings for the transport industry, ED-20 epoxy yanoic oligomer, the polyethylene polyamine PEPA and microfine fractions of high-voltage synthesized powder charge were used. The dependence of the content of microdispersed powder on the adhesive, physical and mechanical properties, and residual stresses of epoxy composites has been investigated. It has been proved that for the formation of a composite material or protective coating with improved adhesive and cohesive properties, the optimal particle content is 0.05–0.50 parts by weight per 100 parts by weight of the ED-20 epoxy oligomer. Such materials are characterized by increased mechanical strength and the ability to resist static and dynamic loads, since their properties are significantly increased compared with the matrix. The obtained results of experimental studies of physical and mechanical properties of composite materials are consistent with the test results of samples with adhesive characteristics, indicating their reliability.

2020 ◽  
Vol 10 (5) ◽  
pp. 6214-6219
Author(s):  
A. Buketov ◽  
O. Syzonenko ◽  
D. Kruglyj ◽  
T. Cherniavska ◽  
E. Appazov ◽  
...  

Epoxy-diane oligomer ED-20, hardener polyethylene polyamine, and micro dispersed particles of iron-carbide mixture synthesized by high-voltage electric discharge have been used for the formation of Composite Materials (CMs) and protective coatings for the transport industry. The dependence of the adhesive, physical, and mechanical properties and residual stresses of epoxy composites on the content of micro dispersed powders has been studied in this paper. It has been proved that for the formation of a composite material or protective coating with improved adhesion and cohesion properties, the optimal content of particles is 0.5 wt.% per 100 wt.% of epoxy oligomer ED-20. Such materials are characterized by increased mechanical strength and the ability to resist static and shock loads, as their properties are significantly increased. The obtained results of the experimental studies of the physical and mechanical properties of composite materials correlate with the studied results of adhesive characteristics, which indicate their veracity.


2021 ◽  
Vol 887 ◽  
pp. 110-115
Author(s):  
G.A. Sabirova ◽  
R.R. Safin ◽  
N.R. Galyavetdinov

This paper presents the findings of experimental studies of the physical and mechanical properties of wood-filled composites based on polylactide (PLA) and vegetable filler in the form of wood flour (WF) thermally modified at 200-240 °C. It also reveals the dependence of the tensile strength, impact strength, bending elastic modulus, and density of composites on the amount of wood filler and the temperature of its thermal pre-modification. We established that an increase in the concentration of the introduced filler and the degree of its heat treatment results in a decrease of the tensile strength, impact strength and density of composite materials, while with a lower binder content, thermal modification at 200 °C has a positive effect on bending elastic modulus. We also found that 40 % content of a wood filler heated to 200 °C is sufficient to maintain relatively high physical and mechanical properties of composite materials. With a higher content of a wood filler, the cost can be reduced but the quality of products made of this material may significantly deteriorate. However, depending on the application and the life cycle of this product, it is possible to develop a formulation that includes a high concentration of filler.


2020 ◽  
Vol 1 (22) ◽  
pp. 163-174
Author(s):  
А. V. Buketov ◽  
Т. V. Chernyavska ◽  
T. I. Ivchenko ◽  
K. M. Klevtsov ◽  
I. P. Fesenko ◽  
...  

The significance of application of the polymer composite materials in current technologies has been proven, since they have been demonstrating high performance parameters, offering improved adhesion failure resistance, enhanced mechanical and thermophysical properties which as a consequence enables their application under both ambient and elevated temperatures. The purpose of the current work is to investigate the influence of the phthalimide modifier on the adhesive and physico-mechanical properties of epoxy composite materials and protective coatings based on them. The ED-20 epoxy diane oligomer has been taken as the main component for the binder in the formation of epoxy materials. Polyethylene polyamine hardener has been used for the crosslinking of epoxy compositions. Phthalimide has been taken as a modifier. The molecular formula of the modifier is: C8H5NO2. The molar mass of phthalimide is 147.13 g/mol. It has been proven that with the introduction of the phthalimide modifier in the amount of 2.0 pts.wt. into 100 pts.wt. of ED-20 epoxy oligomer, the material which offers the following properties is being built up: adhesive failure resistance at breaking off - 47.7 MPa, residual stresses - 1.1 MPa. Compared to the parent epoxy matrix, these properties demonstrate an improvement of the adhesive failure resistance at breaking off by 1.9 times, and in addition to the above, the residual stresses are being reduced by 1.3 times. The composite obtained may be reasonably taken in the form of a matrix when building up an adhesive layer for protective coatings. It has been experimentally proven that in order to build up the materials which would offer improved cohesive properties, it is necessary to use a composition of the following makeup: ED-20 epoxy oligomer (100 pts.wt.), polyethylene polyamine hardener (10 pts.wt.), phthalimide modifier (0.25 pts.wt.). Compared to the parent epoxy matrix, the formation of that kind of a material provides an improvement of the following indicators of physical and mechanical properties of composites: bending critical stresses - from 48.0 MPa to 62.1 MPa; impact value - from 7.4 kJ/m2 to 14.7 kJ/m2. Note that the elasticity coefficient of this material is being reduced compared to the parent epoxy matrix from 2.8 GPa to 2.2 GPa. The composite obtained may be reasonably taken in the form of a matrix when building up the surface layer for protective coatings.


Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1369
Author(s):  
Sanjeev Kumar ◽  
Lalta Prasad ◽  
Vinay Kumar Patel ◽  
Virendra Kumar ◽  
Anil Kumar ◽  
...  

In recent times, demand for light weight and high strength materials fabricated from natural fibres has increased tremendously. The use of natural fibres has rapidly increased due to their high availability, low density, and renewable capability over synthetic fibre. Natural leaf fibres are easy to extract from the plant (retting process is easy), which offers high stiffness, less energy consumption, less health risk, environment friendly, and better insulation property than the synthetic fibre-based composite. Natural leaf fibre composites have low machining wear with low cost and excellent performance in engineering applications, and hence established as superior reinforcing materials compared to other plant fibres. In this review, the physical and mechanical properties of different natural leaf fibre-based composites are addressed. The influences of fibre loading and fibre length on mechanical properties are discussed for different matrices-based composite materials. The surface modifications of natural fibre also play a crucial role in improving physical and mechanical properties regarding composite materials due to improved fibre/matrix adhesion. Additionally, the present review also deals with the effect of silane-treated leaf fibre-reinforced thermoset composite, which play an important role in enhancing the mechanical and physical properties of the composites.


2021 ◽  
Author(s):  
Johannes Essmeister ◽  
M. Josef Taublaender ◽  
Thomas Koch ◽  
D. Alonso Cerrón-Infantes ◽  
Miriam M. Unterlass ◽  
...  

A novel class of fully organic composite materials with well-balanced mechanical properties and improved thermal stability was developed by incorporating highly crystalline, hydrothermally synthesized polyimide microparticles into an epoxy matrix.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4284
Author(s):  
Lvtao Zhu ◽  
Mahfuz Bin Rahman ◽  
Zhenxing Wang

Three-dimensional integrated woven spacer sandwich composites have been widely used as industrial textiles for many applications due to their superior physical and mechanical properties. In this research, 3D integrated woven spacer sandwich composites of five different specifications were produced, and the mechanical properties and performance were investigated under different load conditions. XR-CT (X-ray computed tomography) images were employed to visualize the microstructural details and analyze the fracture morphologies of fractured specimens under different load conditions. In addition, the effects of warp and weft direction, face sheet thickness, and core pile height on the mechanical properties and performance of the composite materials were analyzed. This investigation can provide significant guidance to help determine the structure of composite materials and design new products according to the required mechanical properties.


2020 ◽  
pp. 451-457
Author(s):  
Aleksandr Yur'yevich Vititnev ◽  
Yuriy Davydovich Alashkevich ◽  
Natal'ya Geral'dovna Chistova ◽  
Roman Aleksandrovich Marchenko ◽  
Venera Nurullovna Matygullina

This paper presents the results of experimental studies of the physical and mechanical properties of wood-fiber boards of the wet production method when regulating the design and technological parameters of the grinding process. This allowed us to determine the influence of the working clearance between the grinding discs and the concentration of fibre mass with the subject to of quality change wood fiber after defibrator using the developed construction of the disc fibrillation action on the physico-mechanical properties of boards. As a result of the experiment, regression models were obtained that adequately describe the studied grinding process and allow predicting the values of physical and mechanical properties of the finished product depending on the established  parameters process. A comparative analysis of the size and quality characteristics of the fiber semi-finished product and its fractional composition when using a developed construction the disc of refiner fibrillation action and a traditional design used in industry is carried out. The preferential efficiency of the grinding process under the fibrillating effect the disc of refiner in comparison with the traditional construction disc of refiner is established. As a result, there is a significant improvement in the quality indicators of the fiber semi-finished product and its composition due to the formation and predominance in the total mass of long and thin, respectively, flexible fibrillated fibers with high tile-forming properties, which allows to increase the strength properties of the product (by 20–25%), without using binding resins.


2020 ◽  
Vol 7 (4) ◽  
pp. 229-232
Author(s):  
O. A. Karsakova ◽  
M. V. Kuzmin

In this work, photocurable protective coatings based on methacrylic acid esters have been developed and their physical and mechanical properties have been investigated. The photocurable compositions were obtained by mixing at different ratios the following methacrylic acid esters: polyethylene glycol dimethacrylate 400 and triethylene glycol dimethacrylate ether, polyethylene glycol dimethacrylate 400 and oligourethane dimethacrylate, polyethylene glycol dimethacrylate 400 and pentaerythritol tetraacrylate. For the obtained compositions, the viscosity was studied using a Brookfield rotary viscometer. To initiate polymerization, a mixture of initiators was used: benzoyl peroxide and benzoin. Curing of the obtained compositions was carried out under the influence of UV rays for 2-5 minutes. For photo-cured compositions, their physical and mechanical properties have been studied. It was found that the composition based on polyethylene glycol dimethacrylate modified with triethylene glycol dimethacrylate at a ratio of 70:30 has the highest strength.


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