Effect of Wood Filler Concentration on Physical and Mechanical Properties of PLA-Based Composites

2021 ◽  
Vol 887 ◽  
pp. 110-115
Author(s):  
G.A. Sabirova ◽  
R.R. Safin ◽  
N.R. Galyavetdinov

This paper presents the findings of experimental studies of the physical and mechanical properties of wood-filled composites based on polylactide (PLA) and vegetable filler in the form of wood flour (WF) thermally modified at 200-240 °C. It also reveals the dependence of the tensile strength, impact strength, bending elastic modulus, and density of composites on the amount of wood filler and the temperature of its thermal pre-modification. We established that an increase in the concentration of the introduced filler and the degree of its heat treatment results in a decrease of the tensile strength, impact strength and density of composite materials, while with a lower binder content, thermal modification at 200 °C has a positive effect on bending elastic modulus. We also found that 40 % content of a wood filler heated to 200 °C is sufficient to maintain relatively high physical and mechanical properties of composite materials. With a higher content of a wood filler, the cost can be reduced but the quality of products made of this material may significantly deteriorate. However, depending on the application and the life cycle of this product, it is possible to develop a formulation that includes a high concentration of filler.

2021 ◽  
Vol 4 ◽  
pp. 121-126
Author(s):  
Rezza Ruzuqi ◽  
Victor Danny Waas

Composite material is a material that has a multi-phase system composed of reinforcing materials and matrix materials. Causes the composite materials to have advantages in various ways such as low density, high mechanical properties, performance comparable to metal, corrosion resistance, and easy to fabricate. In the marine and fisheries industry, composite materials made from fiber reinforcement, especially fiberglass, have proven to be very special and popular in boat construction because they have the advantage of being chemically inert (both applied in general and marine environments), light, strong, easy to print, and price competitiveness. Thus in this study, tensile and impact methods were used to determine the mechanical properties of fiberglass polymer composite materials. Each test is carried out on variations in the amount of fiberglass laminate CSM 300, CSM 450 and WR 600 and variations in weight percentage 99.5% -0.5%, 99% -1%, 98.5% -1, 5%, 98% -2% and 97.5%-2.5% have been used. The results showed that the greater the number of laminates, the greater the impact strength, which was 413,712 MPa, and the more the percentage of hardener, the greater the impact strength, which was 416,487 MPa. The results showed that the more laminate the tensile strength increased, which was 87.054 MPa, and the more the percentage of hardener, the lower the tensile strength, which was 73.921 MPa.


2017 ◽  
Vol 51 (12) ◽  
pp. 1693-1701 ◽  
Author(s):  
EA Zakharychev ◽  
EN Razov ◽  
Yu D Semchikov ◽  
NS Zakharycheva ◽  
MA Kabina

This paper investigates the structure, length, and percentage of functional groups of multi-walled carbon nanotubes (CNT) depending on the time taken for functionalization in HNO3 and H2SO4 mixture. The carbon nanotube content and influence of functionalization time on mechanical properties of polymer composite materials based on epoxy matrix are studied. The extreme dependencies of mechanical properties of carbon nanotube functionalization time of polymer composites were established. The rise in tensile strength of obtained composites reaches 102% and elastic modulus reaches 227% as compared to that of unfilled polymer. The composites exhibited best mechanical properties by including carbon nanotube with 0.5 h functionalization time.


2011 ◽  
Vol 393-395 ◽  
pp. 76-79 ◽  
Author(s):  
Hai Bing Huang ◽  
Hu Hu Du ◽  
Wei Hong Wang ◽  
Hai Gang Wang

In this article, wood-plastic composites(WPCs) were manufactured with wood flour(80~120mesh、40~80mesh、20~40mesh、10~20mesh) combing with high density polyethylene(HDPE). Effects of the size of wood flour on mechanical properies and density of composites were investigated. Results showed that particle size of wood flour had an important effect on properitiesof WPCs. Change of mesh number had a outstanding effect on flexural modulus, tensile modulus and impact strength, howere, little effect on flexural strength and tensile strength. When mesh number of wood flour changed from 80~120mesh to 10~20mesh,flexural modulus and tensile modulus were respectively enhanced by 42.4% and 28.4%, respectively, and impact strength was decreased by 35.5%.Size of wood flour basically had no effect on density of composite within 10~120mesh. The use of wood flour or fiber as fillers and reinforcements in thermoplastics has been gaining acceptance in commodity plastics applications in the past few years. WPCs are currently experiencing a dramatic increase in use. Most of them are used to produce window/door profiles,decking,railing,ang siding. Wood thermoplastic composites are manufactured by dispering wood fiber or wood flour(WF) into molten plastics to form composite materials by processing techniques such as extrusion,themoforming, and compression or injection molding[1]. WPCs have such advantages[2]:(1)With wood as filler can improve heat resistance and strength of plastic, and wood has a low cost, comparing with inorganic filler, wood has a low density. Wood as strengthen material has a great potential in improving tensile strength and flexural modulus[3];(2) For composite of same volume, composites with wood as filler have a little abrasion for equipment and can be regenerated;(3)They have a low water absorption and low hygroscopic property, They are not in need of protective waterproof paint, at the same time, composite can be dyed and painted for them own needs;(4)They are superior to wood in resistantnce to crack、leaf mold and termite aspects, composites are the same biodegradation as wood;(5)They can be processed or connected like wood;(6)They can be processed into a lots of complicated shape product by means of extrusion or molding and so on, meanwhile, they have high-efficiency raw material conversion and itself recycle utilization[4]. While there are many sucesses to report in WPCs, there are still some issues that need to be addressed before this technology will reach its full potential. This technology involves two different types of materials: one hygroscopic(biomass) and one hydrophobic(plastic), so there are issues of phase separation and compatibilization[5]. In this paper, Effects of the size of wood powder on mechanical properties of WPCs were studied.


2014 ◽  
Vol 775-776 ◽  
pp. 24-28
Author(s):  
Taciana Regina de Gouveia Silva ◽  
Bartira Brandão da Cunha ◽  
Pankaj Agrawal ◽  
Edcleide Maria Araújo ◽  
Tomás Jefférson Alves de Mélo

In this work, the effect of the PCL content and E-GMA compatibilizer on the mechanical properties and morphology of poly (lactic acid) - PLA/ poly (ε-caprolactone)-PCL blends was investigated. The results of the mechanical properties showed that there was a reduction in the elastic modulus and tensile strength when PCL was added to PLA. The decrease in the modulus was more pronounced when the PCL content was increased from 10 to 20% (wt). The PLA/PCL/E-GMA blend showed the lower modulus and tensile strength. This blend also presented the higher elongation at break and impact strength. The morphology analysis by SEM showed that the PLA/PCL blends where characterized by lack of adhesion between the PLA and PCL phases. The presence of E-GMA in the PLA/PCL/E-GMA blend improved the adhesion between the PLA and PCL phases.Keywords: poly (latic acid); poly (ε-caprolactone); polymer blends; compatibilizer


2018 ◽  
Vol 238 ◽  
pp. 05003
Author(s):  
Lien Zhu ◽  
Di Wu ◽  
Baolong Wang ◽  
Jing Zhao ◽  
Meihua Liu ◽  
...  

Phenolic spheres are synthesized through resorcinol and formaldehyde. The phenolic spheres were blended with HDPE to prepare binary composites. The rheological properties and mechanical properties of the composites were studied. The composite materials have higher tensile strength and impact strength than pure HDPE, which extends the application of the material.


2011 ◽  
Vol 378-379 ◽  
pp. 735-739
Author(s):  
Yue Wen Li ◽  
Xin Hua Chen

Reactive compatibilization between high-density polyethylene(HDPE) and wood-flour was achieved via direct reactive extrusion of glycidyl methacrylate(GMA), initiator, HDPE and wood-flour. Impact rupture surface of the composite was observed by scanning electron microscope(SEM), and its load deformation temperature(HDT) and mechanical properties were tested. Effect of GMA dosage and extrusion temperature on reactive compatibilization of the composite was analysed. The result indicated that the anchoring strength of interface in the composite was obviously strengthened, and its HDT, tensile strength, flexural strength, notched impact strength and elongation at break of the composite were distinctly improved due to the addition of GMA and dicumyl peroxide(DCP). When the composite was extruded at 180°C, the peak values of its HDT, tensile strength, flexural strength, elongation at break and notched impact strength respectively were 84°C, 40Mpa, 45Mpa, 11% and 6.6KJ.m-2, which respectively increased by 17°C, 74%, 36%, 83% and 69% than that of the composite without reactive compatibilization, and when the composite was extruded at 190°C, the peak values of its HDT, tensile strength, flexural strength, elongation at break and notched impact strength respectively were 84°C, 40Mpa, 44Mpa, 11% and 6.6KJ.m-2, which respectively increased by 20°C, 60%, 26%, 83% and 83% than that of the composite without reactive compatibilization. When GMA usage increased, the HDT and mechanical properties of the composite increased first, then descended, and the optimum usage of GMA was 1wt%-3wt%.


2015 ◽  
Vol 1094 ◽  
pp. 105-108
Author(s):  
Hong Li Jiang ◽  
Jing Lun Zhou ◽  
Jian Dong ◽  
Yu Min Wang ◽  
Jiu Yong Ruan

The wood flour/HDPE microcellular foamed composites were prepared by means of torque rheometer. The effect of different wood flour content on mechanical properties and foamed behavior were studied. Results showed that the tensile strength and flexural strength of microcellular foamed composites first increased then decreased and the notched impact strength decreased with addition of wood flour, this was consistent with non-foamed composites. The density of composites increased and the density of foamed composites was less than non-foamed composites. With increasing wood flour content, the cell diameter of foamed composites first decreased then increased. When the content of wood flour was 40%, the cell diameter of the composites obtained the minimal value.


2015 ◽  
Vol 4 (3) ◽  
pp. 23-28
Author(s):  
Fadhilla Asyri ◽  
Kartini Noor Hafni ◽  
A. Haris Simamora

This study aims was to determine the effect of palm oil fuel ash (POFA) composite as filler on the physical and mechanical properties of high impact polystyrene (HIPS) composites. The research methodology included preparation of raw materials, treatment POFA (hydration process of POFA), mixing using tumbler and then extruder, molding composite specimens, and testing. The variables used were weight ratio of HIPS with 140 mesh POFA at 95/5; 92.5/7.5; 90/10. The composites were tested by Fourier Transform Infrared (FTIR), ash content, specific gravity, tensile strength, elongation at break, impact strength, hardness test, and Scanning Electron Microscopy (SEM). The results of FTIR characterization shows the formation of –OH bonding that was suspected as Si-OH or Si-hydrat. Results of physical and mechanical properties of the composites shows that increase of the filler composition in HIPS-POFA composites until the ratio of 90/10, increase the specific gravity to 7.2% of the original, tensile strength did not change significantly to 28.4 MPa, elongation at break decreased to 2.7%, impact strength decreased to 3.183 KJ/m2, and the hardness increased to 110.5, and Scanning Electron Microscopy (SEM) test show the transformation of POFA structure on treated POFA and intercalation between the matrix and POFA.


2011 ◽  
Vol 284-286 ◽  
pp. 1842-1845
Author(s):  
Jue Wang ◽  
Gui Xiang Hou

Polystyrene(PS)/Polystyrene-expanded graphite(EG)(PS/PSEG) composites were prepared by melt blending, using a variety of PSEG. The electrical and mechanical properties of the PS/PSEG were measured. Mechanical property measurements of composites indicated higher impact strength and lower tensile strength with increasing content of PSEG. Exfoliated graphite has seen a significant reduction for composites in electrical resistivity.


2018 ◽  
Vol 24 (7) ◽  
pp. 1124-1130 ◽  
Author(s):  
Azamat Ladinovich Slonov ◽  
Azamat Askerovich Khashirov ◽  
Azamat Aslanovich Zhansitov ◽  
Elena Viktorovna Rzhevskaya ◽  
Svetlana Yuryevna Khashirova

Purpose This paper aims to examine the impact of three-dimensional (3D) printing technological modes (using fused deposition modelling [FDM]) on physical and mechanical properties of samples from polyphenylenesulfone. Design/methodology/approach For this study, the standard test samples were printed using the FDM method at different filament orientation angles, the gaps between them and a different width. The basic physical and mechanical properties, such as the strength, the elastic modulus and the impact strength, were studied. Findings The authors found that the basic mechanical properties strongly depend on the printing settings. In particular, the elastic modulus generally depends on the air gap between rasters, and it is practically independent of the filament orientation angle. In contrast, the impact strength depends on the orientation and the degree of adhesion between filaments: the highest values are reached at the longitudinal orientation of rasters in the sample (0°) and the minimum value of the air gap (−0.025 mm). However, in selecting the optimal mode of 3D printing, it is necessary to take into account the specific geometry of the printing products and the direction of the stress that it will experience. Originality/value The paper presents the results of the investigation of the influence of FDM printing modes on the mechanical properties of samples from polyphenylenesulfone, including impact strength. The authors studied the mechanisms of the destruction under impact loading and revealed the optimal printing settings for making samples with properties which are not inferior to the injection molded samples.


Sign in / Sign up

Export Citation Format

Share Document