scholarly journals Erosion-Corrosion Protection Due to Cr3C2-NiCr Cermet Coating on Stainless Steel

Coatings ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1042
Author(s):  
Panneer Selvam Kevin ◽  
Abhishek Tiwari ◽  
Saravanan Seman ◽  
Syed Ali Beer Mohamed ◽  
Rengaswamy Jayaganthan
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Potentiodynamic Polarization ◽  
Electrochemical Impedance ◽  
Turbine Blades ◽  
Continuous Exposure ◽  
Hydro Power ◽  
Cermet Coating ◽  
Erosion Corrosion

Cr3C2–NiCr coatings have been used extensively to combat the erosion corrosion of hydro power turbine blades made of stainless steel. Cr3C2–NiCr coatings are also used in aqueous corrosive environments due to the high corrosion resistance rendered by the NiCr binder. In this investigation, both erosion and corrosion environments are introduced to cermet coating to study corrosion behavior using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The cermet coatings are useful for reducing the risk of deterioration of mechanical properties of hydro power turbines due to the continuous exposure to the erosive and corrosive action of the corrosive environment containing silt. It was observed that Cr3C2–NiCr coating offered a reasonable improvement in corrosion resistance when compared to bare substrate. The corrosion behavior of the coating was studied in a 150 mL solution of 0.1 M NaCl with 2 gms of quartz particles (0.2–0.8 mm) at various rotation speeds (3000, 4500, 6000 rpm) of the solution over a 1 h immersion using potentiodynamic polarization and EIS studies in a specifically designed experimental set-up for erosion corrosion. When compared to the bare stainless steel samples at 3000 rpm and 6000 rpm, the coating showed the highest improvement at 6.57 times and the least improvement at 3.79 times, respectively.

Effect of high temperature compression deformation strain rate on the microstructure and corrosion behavior of 2205 duplex stainless steel

2015 ◽  
Vol 62 (3) ◽  
pp. 163-171 ◽  
Author(s):  
Yinhui Yang ◽  
Biao Yan
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
High Temperature ◽  
Strain Rate ◽  
Duplex Stainless Steel ◽  
Corrosion Behavior ◽  
Potentiodynamic Polarization ◽  
Phase Interface ◽  
Content Type ◽  
2205 Duplex Stainless Steel

Purpose – The aim of this paper was to investigate the effect of strain rate on microstructure and corrosion behavior of 2205 duplex stainless steel, after high-temperature compression tests. Design/methodology/approach – The specimens were prepared using a Gleeble3800 thermo-simulation machine over a range of temperatures from 850 to 1,250°C and strain rates from 0.005 to 5 s−1, and the corresponding flow curves and deformation microstructure obtained were further analyzed. To evaluate the effect of strain rate on corrosion behavior, potentiodynamic polarization tests and double-loop electrochemical potentiodynamic reactivation (DL-EPR) were used to characterize the electrochemical performance. Findings – Compared with strain rate of 0.5 s−1, the worst corrosion resistance behavior from the potentiodynamic polarization test results after deformation at 0.005 s−1 was attributed to more austenite (γ) and ferrite (δ) grain boundaries or δ/γ phase interface formation due to the better effect of γ dynamic recrystallization (DRX) or δ dynamic recovery (DRV). Increasing strain rate to 5 s−1 lowered the corrosion resistance, due to the increase in dislocation density. At the low strain rate of 0.005 s−1, the susceptibility to intergranular corrosion (IGC) was comparatively high after deformation at 1050 and 1150°C with more γ/γ grains and δ/γ phase boundary formation, which was lowered with the strain rate increase to 0.5 s−1, due to suppressing effect of γ DRX. Originality/value – The paper provides the scientific basis for the practical application of hot working of 2205 duplex stainless steel.

scholarly journals Effect of Argon-Oxygen Mixing Gas during Magnetron Sputtering on TiO2 Coatings

2017 ◽  
Vol 2017 ◽  
pp. 1-6 ◽  
Author(s):  
N. Madaoui ◽  
L. Bait ◽  
K. Kheyar ◽  
N. Saoula
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Magnetron Sputtering ◽  
Corrosion Behavior ◽  
Potentiodynamic Polarization ◽  
X Ray Diffraction ◽  
X Ray ◽  
Potentiodynamic Polarization Curves ◽  
Morphology And Structure ◽  
Steel Substrates

A reactive r.f magnetron sputtering method was used to deposit titanium dioxide coating on stainless steel substrates without intentional heating or biasing. The purpose of this work is given to study the argon-oxygen mixing gas on the corrosion behavior of TiO2 coatings. The morphology and structure of the coatings were studied by X-ray diffraction (XRD). Potentiodynamic polarization was used to study the corrosion behavior of the coatings. The results obtained from potentiodynamic polarization curves showed that TiO2 coatings possessed higher corrosion resistance than uncoated substrate.

scholarly journals Improvement of Erosion-Corrosion Behavior of AISI 420 Stainless Steel by Ion-Assisted Deposition ZrN Coatings

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1811
Author(s):  
Yuntao Xi ◽  
Lin Wan ◽  
Jungang Hou ◽  
Zhiyong Wang ◽  
Lei Wang ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Small Angle ◽  
Martensitic Stainless Steel ◽  
Multilayer Coating ◽  
Knoop Hardness ◽  
Slurry Erosion ◽  
Aisi 420 ◽  
Erosion Corrosion

In this paper, a pragmatic technique has been developed to evaluate the erosion-corrosion behavior of three kinds of ZrN coatings (i.e., monolayer, multilayer, and gradient layers) which were deposited on AISI 420 martensitic stainless steel using an ion-assisted deposition technology. Among them, the monolayer coating refers to the coating with no change in composition and structure, the multilayer coating refers to the coating with alternating change of Zr/ZrN, and the gradient coating refers to the ZrN coating by increasing N2 partial pressure gradually. The morphology, composition, and microhardness of these ZrN coatings were examined by means of integrating the scanning electron microscopy (SEM), X-ray diffraction (XRD), and Knoop hardness measurements, while anodic polarization tests and salt fog spray tests in a simulated industrial environment have been performed to evaluate and identify the corrosion mechanisms of these coatings. The surface microhardness and corrosion resistance of the AISI420 martensitic stainless steel is found to be significantly improved by depositing the ion-assisted deposition ZrN coatings. The study indicates that the erosion-corrosion behavior in the slurry is the result of the synergistic effect of small-angle erosion and acid solution corrosion. Three ZrN coatings hinder the slurry erosion-corrosion behavior from two aspects (i.e., erosion resistance of small-angle particles as well as corrosion resistance of the substrate), thereby significantly improving the erosion-corrosion resistance of AISI 420 stainless steel. In addition, the ZrN gradient coatings show a much better erosion-corrosion resistance than that of the monolayer/multilayer ZrN coating because they have excellent crack resistance, bearing capacity, and electrochemical performance.

EMPIRE ISO-40

Alloy Digest ◽  
1972 ◽  
Vol 21 (8) ◽  
Keyword(s):  
Fracture Toughness ◽  
Stainless Steel ◽  
Corrosion Resistance ◽  
High Temperature ◽  
Physical Properties ◽  
Stress Corrosion Cracking ◽  
Heat Treating ◽  
Temperature Performance ◽  
Erosion Corrosion ◽  
Steel Castings

Abstract EMPIRE IS0-40 is a precipitation-hardenable stainless steel for castings resistant to corrosion, stress-corrosion cracking and erosion-corrosion. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness and fatigue. It also includes information on high temperature performance and corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: SS-278. Producer or source: Empire Steel Castings Inc..

scholarly journals Assessment of nickel titanium and beta titanium corrosion resistance behavior in fluoride and chloride environments

2013 ◽  
Vol 83 (5) ◽  
pp. 864-869 ◽  
Author(s):  
Elisa J. Kassab ◽  
José Ponciano Gomes
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Fluoride Concentration ◽  
Nickel Titanium ◽  
Localized Corrosion ◽  
General Corrosion ◽  
Nacl Solution ◽  
Galvanic Coupling ◽  
Beta Titanium

ABSTRACT Objective: To assess the influence of fluoride concentration on the corrosion behavior of nickel titanium (NiTi) superelastic wire and to compare the corrosion resistance of NiTi with that of beta titanium alloy in physiological solution with and without addition of fluoride. Materials and Methods: NiTi corrosion resistance was investigated through electrochemical impedance spectroscopy and anodic polarization in sodium chloride (NaCl 0.15 M) with and without addition of 0.02 M sodium fluoride (NaF), and the results were compared with those associated with beta titanium. The influence of fluoride concentration on NiTi corrosion behavior was assessed in NaCl (0.15 M) with and without 0.02, 0.04, 0.05, 0.07, and 0.12 M NaF solution. Galvanic corrosion between NiTi and beta titanium were investigated. All samples were characterized by scanning electron microscopy. Results: Polarization resistance decreased when NaF concentration was increased, and, depending on NaF concentration, NiTi can suffer localized or generalized corrosion. In NaCl solution with 0.02 M NaF, NiTi suffer localized corrosion, while beta titanium alloys remained passive. Current values near zero were observed by galvanic coupling of NiTi and beta titanium. Conclusions: There is a decrease in NiTi corrosion resistance in the presence of fluoride. The corrosion behavior of NiTi alloy depends on fluoride concentration. When 0.02 and 0.04 M of NaF were added to the NaCl solution, NiTi presented localized corrosion. When NaF concentration increased to 0.05, 0.07, and 0.12 M, the alloy presented general corrosion. NiTi corrosion resistance behavior is lower than that of beta titanium. Galvanic coupling of these alloys does not increase corrosion rates.

Corrosion behavior of a new 25Cr-3Ni-7Mn-0.66 N duplex stainless steel in artificial seawater

2021 ◽  
Vol 63 (6) ◽  
pp. 505-511
Author(s):  
Songkran Vongsilathai ◽  
Anchaleeporn Waritswat Lothongkum ◽  
Gobboon Lothongkum
Keyword(s):  
Stainless Steel ◽  
Duplex Stainless Steel ◽  
Passive Film ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Melting Furnace ◽  
Artificial Seawater ◽  
Vacuum Arc ◽  
Significant Difference ◽  
Type Semiconductor

Abstract A new duplex 25Cr-3Ni-7Mn-0.66 N alloy was prepared in a vacuum arc re-melting furnace and characterized by metallographic and EPMA methods. Its corrosion behavior was investigated by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and a Mott-Schottky (M-S) analysis in artificial seawater at room temperature and compared with those of super and normal commercial duplex stainless steel (SDSS and DSS). No significant difference in the open circuit potentials and pitting potentials was observed. Its passive film current density lies between those of SDSS and DSS. This was confirmed by EIS analysis. A pit attack was observed on the δ-phase for all duplex samples, because the PREN16 of the δ-phase was lower than that of the γ-phase. From the Mott-Schottky analysis, the passive films were found to be composed of bi-layer structures, a p-type semiconductor inner layer, and a n-type semiconductor outer layer. The degree of defect as well as the effect of nitrogen in passive film layer are discussed with respect to the point defect model.

Evaluation of the corrosion behavior of AZ31 magnesium alloy with different protein concentrations

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yucong Ma ◽  
Mohd Talha ◽  
Qi Wang ◽  
Zhonghui Li ◽  
Yuanhua Lin
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Surface Film ◽  
Energy Dispersive Spectrometer ◽  
Inhibitory Effect ◽  
Corrosion Process ◽  
High Concentration ◽  
Content Type ◽  
Atomic Force

Purpose The purpose of this paper is to study systematically the corrosion behavior of AZ31 magnesium (Mg) alloy with different concentrations of bovine serum albumin (BSA) (0, 0.5, 1.0, 1.5, 2.0 and 5.0 g/L). Design/methodology/approach Electrochemical impedance spectroscopy and potential dynamic polarization tests were performed to obtain corrosion parameters. Scanning electrochemical microscopy (SECM) was used to analyze the local electrochemical activity of the surface film. Atomic force microscope (AFM), Scanning electron microscope-Energy dispersive spectrometer and Fourier transform infrared spectroscopy were used to determine the surface morphology and chemical composition of the surface film. Findings Experimental results showed the presence of BSA in a certain concentration range (0 to 2.0 g/L) has a greater inhibitory effect on the corrosion of AZ31, however, the presence of high-concentration BSA (5.0 g/L) would sharply reduce the corrosion resistance. Originality/value When the concentration of BSA is less than 2.0 g/L, the corrosion resistance of AZ31 enhances with the concentration. The adsorption BSA layer will come into being a physical barrier to inhibit the corrosion process. However, high-concentration BSA (5.0 g/L) will chelate with dissolved metal ions (such as Mg and Ni) to form soluble complexes, which increases the roughness of the surface and accelerates the corrosion process.

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