scholarly journals Effect of Various Coolant Mass Flow Rates on Sealing Effectiveness of Turbine Blade Rim Seal at First Stage Gas Turbine Experimental Facility

Energies ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 4105 ◽  
Author(s):  
Seok Min Choi ◽  
Seungyeong Choi ◽  
Hyung Hee Cho

The appropriate coolant mass flow of turbine blade rim seal has become an important issue as turbine blades are exposed to increasingly higher thermal load owing to increased turbine inlet temperature. If the coolant is deficient, hot gas ingresses to the rim seal, or if sufficient, the efficiency of turbine decreases. Therefore, we analyzed sealing effectiveness of rim seal derive appropriate coolant mass flow rate at various conditions. The experimental facility was modified from one designed for an aero-engine gas turbine. Rotational Reynolds number varied from 3 × 105 to 5 × 105 based on rotational speed. Pressure was measured at various locations in the shroud, endwall, and rim seal. CO2 concentration was measured at various rim seal locations to analyze sealing effectiveness. Measured results showed that 1.35% coolant mass flow rate of rim seal exhibited a little ingress effect, whereas lower coolant mass flow rates exhibited higher ingress effect. A predicted correlation for sealing effectiveness of rim seal was derived at various rotational Reynolds number and coolant mass flow rate. The correlation will be useful for turbine cooling design, helping to predict sealing effectiveness of rim seals during preliminary design processes for new gas turbines.

Author(s):  
R.R. Simashov ◽  
S.V. Chekhranov ◽  
I.N. Khankovich

В работе приводятся обобщающие зависимости коэффициентов расхода сопловых аппаратов с сверхзвуковыми прямоугольными соплами в широком диапазоне изменения определяющих геометрических и режимных параметров, базирующиеся на экспериментальном материале по коэффициентам расхода для транс- и дозвуковых решеток профилей. Получены эмпирические формулы, учитывающие влияние степени конфузорности, относительной высоты сопел и числа Рейнольдса на коэффициент расхода соплового аппарата. Показано слабое влияние на коэффициент расхода относительного шага сопел в области его оптимальных значений определенных по минимуму потерь кинетической энергии и числа Маха. Переменные режимы работы сопла учитываются зависимостью относительного коэффициента расхода в функции от числа Рейнольдса. Полученные в работе эмпирические зависимости позволяют использовать их при моделировании переменных режимов и многорежимной оптимизации малорасходных турбин.The research introduces generalizing functions of mass flow rates in supersonic rectangular nozzle diaphragms in wide variation range of controlling geometry and duty parameters, based on experimental material on the mass flow rates for trans- and subsonic cascades. Empirical functions which take into account influence of convergence ratio, the relative height of the nozzles and the Reynolds number on the mass flow rate of nozzle diaphragms are obtained. It is shown that the relative nozzle step in the area of its optimal values determined from the minimum kinetic energy loss and Mach number slightly effects on the mass flow rate. Variable duties of the nozzle are taken into account by the dependence of the relative mass flow rate from the Reynolds number. The empirical dependences obtained in the paper allow using them in modeling variable duties and multimode optimization of low-consumption turbines.


2021 ◽  
Vol 9 (1) ◽  
Author(s):  
Tobias Blanke ◽  
Markus Hagenkamp ◽  
Bernd Döring ◽  
Joachim Göttsche ◽  
Vitali Reger ◽  
...  

AbstractPrevious studies optimized the dimensions of coaxial heat exchangers using constant mass flow rates as a boundary condition. They show a thermal optimal circular ring width of nearly zero. Hydraulically optimal is an inner to outer pipe radius ratio of 0.65 for turbulent and 0.68 for laminar flow types. In contrast, in this study, flow conditions in the circular ring are kept constant (a set of fixed Reynolds numbers) during optimization. This approach ensures fixed flow conditions and prevents inappropriately high or low mass flow rates. The optimization is carried out for three objectives: Maximum energy gain, minimum hydraulic effort and eventually optimum net-exergy balance. The optimization changes the inner pipe radius and mass flow rate but not the Reynolds number of the circular ring. The thermal calculations base on Hellström’s borehole resistance and the hydraulic optimization on individually calculated linear loss of head coefficients. Increasing the inner pipe radius results in decreased hydraulic losses in the inner pipe but increased losses in the circular ring. The net-exergy difference is a key performance indicator and combines thermal and hydraulic calculations. It is the difference between thermal exergy flux and hydraulic effort. The Reynolds number in the circular ring is instead of the mass flow rate constant during all optimizations. The result from a thermal perspective is an optimal width of the circular ring of nearly zero. The hydraulically optimal inner pipe radius is 54% of the outer pipe radius for laminar flow and 60% for turbulent flow scenarios. Net-exergetic optimization shows a predominant influence of hydraulic losses, especially for small temperature gains. The exact result depends on the earth’s thermal properties and the flow type. Conclusively, coaxial geothermal probes’ design should focus on the hydraulic optimum and take the thermal optimum as a secondary criterion due to the dominating hydraulics.


Author(s):  
M. K. Mittal ◽  
R. Kumar ◽  
A. Gupta

The objective of this study is to investigate the effect of coiling on the flow characteristics of R-407C in an adiabatic spiral capillary tube. The characteristic coiling parameter for a spiral capillary tube is the coil pitch; hence, the effect of the coil pitch on the mass flow rate of R-407C was studied on several capillary tube test sections. It was observed that the coiling of the capillary tube significantly reduced the mass flow rate of R-407C in the adiabatic spiral capillary tube. In order to quantify the effect of coiling, the experiments were also conducted for straight a capillary tube, and it was observed that the coiling of the capillary tube reduced the mass flow rate in the spiral tube in the range of 9–18% as compared with that in the straight capillary tube. A generalized nondimensional correlation for the prediction of the mass flow rates of various refrigerants was developed for the straight capillary tube on the basis of the experimental data of R-407C of the present study, and the data of R-134a, R-22, and R-410A measured by other researchers. Additionally, a refrigerant-specific correlation for the spiral capillary was also proposed on the basis of the experimental data of R-407C of the present study.


Author(s):  
M. Rabs ◽  
F.-K. Benra ◽  
H. J. Dohmen ◽  
O. Schneider

The present paper gives a contribution to a better understanding of the flow at the rim and in the wheel space of gas turbines. Steady state and time-accurate numerical simulations with a commercial Navier-Stokes solver for a 1.5 stage turbine similar to the model treated in the European Research Project ICAS-GT were conducted. In the framework of a numerical analysis, a validation with experimental results of the test rig at the Technical University of Aachen will be given. In preceding numerical investigations of realistic gas turbine rim cavities with a simplified treatment of the hot gas path (modelling of the main flow path without blades and vanes), so called Kelvin-Helmholtz vortices were found in the area of the gap when using appropriate boundary conditions. The present work shows that these flow instabilities also occur in a 1.5 stage gas turbine model with consideration of the blades and vanes. Therefore, several simulations with different sealing air mass flow rates (CW 7000, 20000, 30000) have been conducted. The results show, that for high sealing air mass flow rates Kelvin-Helmholtz Instabilities are developing. These vortices significantly coin the flow at the rim.


Author(s):  
Mohsen Ghazikhani ◽  
Nima Manshoori ◽  
Davood Tafazoli

An industrial gas turbine has the characteristic that turbine output decreases on hot summer days when electricity demand peaks. For GE-F5 gas turbines of Mashad Power Plant when ambient temperature increases 1° C, compressor outlet temperature increases 1.13° C and turbine exhaust temperature increases 2.5° C. Also air mass flow rate decreases about 0.6 kg/sec when ambient temperature increases 1° C, so it is revealed that variations are more due to decreasing in the efficiency of compressor and less due to reduction in mass flow rate of air as ambient temperature increases in constant power output. The cycle efficiency of these GE-F5 gas turbines reduces 3 percent with increasing 50° C of ambient temperature, also the fuel consumption increases as ambient temperature increases for constant turbine work. These are also because of reducing in the compressor efficiency in high temperature ambient. Steam injection in gas turbines is a way to prevent a loss in performance of gas turbines caused by high ambient temperature and has been used for many years. VODOLEY system is a steam injection system, which is known as a self-sufficient one in steam production. The amount of water vapor in combustion products will become regenerated in a contact condenser and after passing through a heat recovery boiler is injected in the transition piece after combustion chamber. In this paper the influence of steam injection in Mashad Power Plant GE-F5 gas turbine parameters, applying VODOLEY system, is being observed. Results show that in this turbine, the turbine inlet temperature (T3) decreases in a range of 5 percent to 11 percent depending on ambient temperature, so the operating parameters in a gas turbine cycle equipped with VODOLEY system in 40° C of ambient temperature is the same as simple gas turbine cycle in 10° C of ambient temperature. Results show that the thermal efficiency increases up to 10 percent, but Back-Work ratio increases in a range of 15 percent to 30 percent. Also results show that although VODOLEY system has water treatment cost but by using this system the running cost will reduce up to 27 percent.


2007 ◽  
Vol 129 (4) ◽  
pp. 705-711 ◽  
Author(s):  
G. Belforte ◽  
T. Raparelli ◽  
V. Viktorov ◽  
A. Trivella

In porous resistances, Darcy’s law provides a good approximation of mass flow rate when the differences between upstream and downstream pressures are sufficiently small. In this range, the mass flow rates are proportional to the porous resistance’s permeability. For gas bearings, the pressure difference is normally higher, and it is known experimentally that the mass flow rates are lower than would result from Darcy’s law. Forchheimer’s law adds an inertial term to Darcy’s law and, when an appropriate coefficient is selected for this term, provides a good approximation of flow rates for the same applications even with the highest pressure differences. This paper presents an experimental and theoretical investigation of porous resistances used in gas bearing and thrust pad supply systems. The porous resistances considered in the investigation were made by sintering bronze powders with different grain sizes to produce cylindrical inserts that can be installed in bearing supply devices. The paper describes the test setup and experimental results obtained for: (i) mass flow rate through single porous resistances at different upstream and downstream pressures and (ii) mass flow rate and pressure distribution on a pneumatic pad featuring the same porous resistances. The theoretical permeability of the chosen porous resistances was calculated, and the results from setup (i) were then used to obtain experimental permeability and to determine the inertial coefficients. The results, which are expressed as a function of the Reynolds number, confirmed the validity of using Forchheimer’s law. The mass flow rates from setup (ii) were compared to those from setup (i) at the same pressure differentials across the resistance.


Author(s):  
Vahid Madadi ◽  
Touraj Tavakoli ◽  
Amir Rahimi

AbstractThe energy and exergy performance of a parabolic dish collector is investigated experimentally and theoretically. The effect of receiver type, inlet temperature and mass flow rate of heat transfer fluid (HTF), receiver temperature, receiver aspect ratio and solar radiation are investigated. To evaluate the effect of the receiver aperture area on the system performance, three aperture diameters are considered. It is deduced that the fully opened receivers have the greatest exergy and thermal efficiency. The cylindrical receiver has greater energy and exergy efficiency than the conical one due to less exergy destruction. It is found that the highest exergy destruction is due to heat transfer between the sun and the receivers and counts for 35 % to 60 % of the total wasted exergy. For three selected receiver aperture diameters, the exergy efficiency is minimum for a specified HTF mass flow rate. High solar radiation allows the system to work at higher HTF inlet temperatures. To use this system in applications that need high temperatures, in cylindrical and conical receivers, the HTF mass flow rates lower than 0.05 and 0.09 kg/s are suggested, respectively. For applications that need higher amounts of energy content, higher HTF mass flow rates than the above mentioned values are recommended.


Author(s):  
Muhammad Ali Kamran ◽  
Shahryar Manzoor

A comprehensive experimental study on the effects of different operating parameters on the efficiency of tesla turbine is reported. A bladeless turbine with nine discs and up to four turbine inlets was used, with water as the working fluid. The parameters investigated are the nozzle angle, number of turbine inlets and mass flow rates. Contrary to earlier studies, an effort was made to determine the performance under varying loading conditions, and hence identify the complete performance characteristics. The study revealed that efficiency of the turbine increases at lower nozzle angles and higher number of turbine inlets. It was observed that the nozzle angle becomes a significant parameter when the number of turbine inlets is increased. Efficiencies up to 78% were achieved when the working fluid entered the turbine through two nozzles at an angle of 7°. It was also noted that the turbine is most efficient at the designed mass flow rate, and the efficiency reduces appreciably if lower mass flow rates are fed to the turbine. The results obtained are an important contribution to the available knowledge and can be used as design references for further studies.


Author(s):  
J. P. Yadav ◽  
Bharat Raj Singh ◽  
Onkar Singh

Although gas turbines are known as constant volume machines, but its performance considerably depends upon the ambient air temperature and mass flow rate. During summer season the density of the air decreases which affects the mass flow rate and ultimately the power output of a gas turbine is reduced. In order to overcome this situation several techniques are already in the practice and one of the most effective and economical is adopting the inlet fog cooling, and this technique basically enhances the power output of the machine. The cooling of ambient air by fog cooling up to wet bulb temperature increases the mass flow rate on account of increase in air density, as a result it ultimately increases the power output of a gas turbine. Fogging is applied with consideration of relative humidity of ambient air not only during summer season but also during dry days of summer season in order to increase the power output of gas turbine. This paper describes the effect on percentage enhancement of power out adopting various fuel options with low and high humidity ambient conditions. The result indicates the potential increase in the power output up to 14%. It is also observed that the total cost of power production increases due to increase in fuel consumption on account of enhanced power output. Thus the best suitable selling cost of power should be selected to compensate the increased investment on fuel cost.


2017 ◽  
Vol 2017 ◽  
pp. 1-14 ◽  
Author(s):  
Seyyed Mahdi Taheri Mousavi ◽  
Fuat Egelioglu

The thermal performances of three slit-glazed solar air heaters (SGSAHs) were investigated experimentally. Three SGSAHs with different bed heights (7 cm, 5 cm, and 3 cm) were fabricated with multiple glass panes used for glazing. The length, width, and thickness of each pane were 154 cm, 6 cm, and 0.4 cm, respectively. Ambient air was continuously withdrawn through the gaps between the glass panes by fans. The experiments were conducted for four different gap distances between the glass panes (0.5 mm, 1 mm, 2 mm, and 3 mm) and the air mass flow rate was varied between 0.014 kg/s and 0.057 kg/s. The effects of air mass flux on the outlet temperature and thermal efficiency were studied. For the SGSAH with bed height of 7 cm and glass pane gap distance of 0.5 mm, the highest efficiency was obtained as 82% at a mass flow rate of 0.057 kg/s and the air temperature difference between the inlet and the outlet (∆T) was maximum (27°C) when the mass flow rate was least. The results demonstrate that for lower mass flow rates and larger gaps, the performance of SGSAH with a bed height of 3 cm was better compared to that of others. However, for higher mass flow rates, the SGSAH with 7 cm bed height performed better.


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