scholarly journals Research on the Volumetric Efficiency of 2D Piston Pumps with a Balanced Force

Energies ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4796
Author(s):  
Yu Huang ◽  
Jian Ruan ◽  
Yong Chen ◽  
Chuan Ding ◽  
Sheng Li

Axial piston pumps with high rotational speeds are required in many fields to increase the power-to-weight ratio. However, three main sliding friction pairs in the pump restrict the increase in rotational speed. To solve this problem, we propose a 2D piston pump with a balanced force that contains a sliding friction pair. Firstly, the mechanical structure and working principle of the pump are described. Then, the pump volumetric efficiency is studied by mathematical modeling, and volumetric losses containing backflow and leakage are analyzed and discussed from the perspectives of load pressure and rotational speed. A test bench that verifies the mathematical model is built to measure the volumetric efficiency of the tested pump. We have found that the increase in rotational speed can help to increase the pump volumetric efficiency, and the mathematical model is consistent with the tested data for 1000 rpm but demonstrates a remarkable difference from the tested data for 3000 rpm. Thus, the temperature field of the pump and the viscosity-temperature characteristics of the oil must be taken into account to increase volumetric efficiency further.

Machines ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 140
Author(s):  
Ke Zhu ◽  
Chuantan Ruan ◽  
Heyuan Wang ◽  
Sheng Li ◽  
Jian Ruan

Two-dimensional pumps have broad application prospects in aerospace. However, the performance of the pump is degraded because of the clearance problem of the current 2D transmission mechanism. In order to eliminate the clearance between the cam rail and the rollers, a high-speed transmission mechanism with a stacked roller set is proposed. The stacked roller set is compressed by the load pressure. The axial inertia force is balanced when the transmission mechanism works at high speed, via the equal acceleration and reverse movement of two cam rail sets. Thus, the transmission mechanism meets the high-speed demand. In this paper, the mathematical model of the transmission mechanism is established based on the enveloping surface theory and the differential geometry principle. Afterwards, numerical analysis of the mathematical model is performed based on MATLAB, combined with the experiment, to study the influence of load pressure and rotational speed on the torque loss. Then, the torque characteristics of the transmission mechanism is obtained. According to a test, the deviation between theoretical data and experimental data is 11.9%; therefore, the mathematical model can predict the torque of the transmission mechanism effectively. It is concluded that the torque loss of the transmission mechanism increases linearly with the load pressure, and the rotational speed has a slight effect on the torque loss.


2021 ◽  
Vol 13 (10) ◽  
pp. 168781402110477
Author(s):  
Yu Huang ◽  
Jian Ruan ◽  
Chuan Ding ◽  
Sheng Li

In order to solve the limitations of the friction pairs in axial piston pumps on rotational speed and mechanical efficiency, a 2D piston pump whose 2D piston has two-degree-of-freedom motions of rotation and reciprocating motion was proposed by the author team. The volumetric efficiency of 2D pumps predicted by the original volumetric efficiency model is higher than the experimental results. A new mathematical model of the volumetric efficiency is researched by considering effect of clearance between the cone roller and the guiding rail. In previous studies, the volumetric losses of the 2D pump were considered to be composed of leakage and compressibility loss. However, it is found that the effect of the clearance on the volumetric efficiency in 2D pumps is greater than that of leakage and compressibility loss. The experimental results show that the difference between the prediction of the new model and the volumetric efficiency of the tested pump with 0.19 mm clearance is reduced from 8% to 1.5% comparing with the original model. The volumetric efficiency of the tested pump without the clearance is 96.5% at 5000 rpm rotational speed and 8 MPa load pressure.


Micromachines ◽  
2021 ◽  
Vol 12 (2) ◽  
pp. 177
Author(s):  
Suzana Uran ◽  
Matjaž Malok ◽  
Božidar Bratina ◽  
Riko Šafarič

Constructing a micro-sized microfluidic motor always involves the problem of how to transfer the mechanical energy out of the motor. The paper presents several experiments with pot-like microfluidic rotational motor structures driven by two perpendicular sine and cosine vibrations with amplitudes around 10 μm in the frequency region from 200 Hz to 500 Hz. The extensive theoretical research based on the mathematical model of the liquid streaming in a pot-like structure was the base for the successful real-life laboratory application of a microfluidic rotational motor. The final microfluidic motor structure allowed transferring the rotational mechanical energy out of the motor with a central axis. The main practical challenge of the research was to find the proper balance between the torque, due to friction in the bearings and the motor’s maximal torque. The presented motor, with sizes 1 mm by 0.6 mm, reached the maximal rotational speed in both directions between −15 rad/s to +14 rad/s, with the estimated maximal torque of 0.1 pNm. The measured frequency characteristics of vibration amplitudes and phase angle between the directions of both vibrational amplitudes and rotational speed of the motor rotor against frequency of vibrations, allowed us to understand how to build the pot-like microfluidic rotational motor.


Processes ◽  
2020 ◽  
Vol 8 (7) ◽  
pp. 853 ◽  
Author(s):  
Yu Huang ◽  
Jian Ruan ◽  
Chenchen Zhang ◽  
Chuan Ding ◽  
Sheng Li

Since many studies on axial piston pumps aim at enhancing their high power-weight ratio, many researchers have focused on the generated mechanical losses by the three friction pairs in such pumps and attempted to diminish them through abundant and new structural designs of the pump’s components. In this paper, a high-speed 2D piston pump is introduced and its architecture is specifically described. Afterward, a mathematical model is established to study the pump’s mechanical efficiency, including the mechanical losses caused by the viscosity and stirring oil. Additionally, in this study the influences of the rotational speed, the different load pressures, and the rolling friction coefficient between the cone roller and the guiding rail are considered and discussed. By building a test rig, a series of experiments were carried out to prove that the mechanical efficiency was accurately predicted by this model at low load pressures. However, there was an increasing difference between the test results and the analytical outcomes at high pressures. Nevertheless, it is still reasonable to conclude that the rolling friction coefficient changes as the load pressure increases, which leads to a major decrease in the mechanical efficiency in experiments.


2012 ◽  
Vol 241-244 ◽  
pp. 988-992
Author(s):  
Cheng Wen Liu

Amorphous alloy material has good soft magnetic properties, so it can be used for stress measurement. At first, the working principle of the stress measurement was analyzed. Secondly its output characteristic mathematical model was established by adopting multivariate linear regression analysis method, and the simulation of the mathematical model was made based on Matlab. Finally a practice measurement with Fe-base TM—M Amorphous alloy was completed. The results of the test have showed that the stress measurement method has some characteristics of being sensitiveness to measure and simple to make a testing system, and a promising method of measuring stress.


2014 ◽  
Vol 945-949 ◽  
pp. 1461-1464
Author(s):  
Han Yu Jin ◽  
Xiu Sheng Cheng ◽  
Xiu Feng Song

The working principle of wet clutch was analyzed and the mathematical model was established for torque deliver. Experimental verification and simulation analysis was carried out for the clutch model in the situation of constant pressure engaging process. An efficiency examination of wet clutch implemented on the test rig and provided theory evidence for pressure precisely control.


2012 ◽  
Vol 490-495 ◽  
pp. 1441-1445 ◽  
Author(s):  
Jian Zhuo Zhang ◽  
Li Zhe Guan ◽  
Kang Kang Li

A kind of hydraulic exciter based on rotary valve control was studied in this paper, the composition of the exciter and its working principle were introduced, and the mathematical model of the system was established. The characters of the system were simulated using MATLAB. From the results of the simulation, we get the relationship of the amplitude of Vibration oil cylinder between the system’s pressure and the exciting frequency. The results can provide theoretical bases to design the hydraulic exciter.


2013 ◽  
Vol 846-847 ◽  
pp. 228-232
Author(s):  
Hua Qing Wang ◽  
Jian Cheng Yang ◽  
Kai Yang ◽  
Jian Feng Qin ◽  
Ze Xu Zhou ◽  
...  

In this paper the working principle of cotton foreign fibers detecting and clearing on line device paving and loosing part is described, and the mathematical model of the relationship between line speed is established, and paving part control system that is suitable for this device has been designed on this basis.


2012 ◽  
Vol 588-589 ◽  
pp. 1458-1461
Author(s):  
Mei Mei Lv ◽  
Tie Liang Lv ◽  
Guo Feng Ou

The system based on the working principle of MAX1978 and TEC, using multi-point at different frequency measurement method, and establishing corresponding mathematical model. Confirmed the pole-zero plot of the PID, according to the amplitude-frequency and phase-frequency characteristics of the mathematical model, and then, adjusted the corresponding resistance and capacitance of the circuit to make the accuracy of the temperature adjustment to 1E-3centigrade.


Author(s):  
Aleksandr Leontiev ◽  

Introduction. The analytical phase of research on mine skip pneumatic winders has been passed, so the theoretical provisions have to be tested by the methods of physical modeling which is aimed at confirming the mathematical model adequacy and assessing the effectiveness of different types of sealing devices. Research methods. Physical modeling phases have been formulated, including modeling by geometric and aerodynamic similarity criteria, constructing aerodynamic characteristics of the installation, carrying out experiments with non-contacting and combined seals, and calculating the values of the installation volumetric efficiency based on the experimental data obtained. Research results. The lifting time of the skip model with different masses of material and seal types has been determined. The installation working points in the “flow rate–pressure” coordinate system have been identified, and the values of the volumetric efficiency have been calculated for each working point. Analysis of the results. A satisfactory convergence of calculated and experimental parameters of the physical model has been established. The model's volumetric efficiency has reached a technically acceptable level. The expected value of the experimental model’s volumetric efficiency has been calculated according to the similarity constants. Conclusions. The model's study revealed the convergence of the experimentally obtained volumetric efficiency of the model with its calculated values and proved the applicability of the mathematical model to experimental sample parameters calculation. The volumetric efficiency of the installation with both non-contacting and combined seals is quite high allowing to recommend the studied sealing devices for mine pneumatic winders.


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