scholarly journals Thermal Management of Bone Drilling Based on Rotating Heat Pipe

Energies ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 35
Author(s):  
Jiajia Chen ◽  
Dongdong Yuan ◽  
Huafei Jiang ◽  
Liyong Zhang ◽  
Yong Yang ◽  
...  

Bone drilling is a common surgical operation, which often causes an increase in bone temperature. A temperature above 47 °C for 60 s is the critical temperature that can be allowed in bone drilling because of thermal bone osteonecrosis. Therefore, thermal management in bone drilling by a rotating heat pipe was proposed in this study. A new rotating heat pipe drill was designed, and its heat transfer mechanism and thermal management performance was investigated at occasions with different input heat flux and rotational speed. Results show that boiling and convection heat transfer occurred in the evaporator and film condensation appears in the condenser. The thermal resistance decreases with the increase of the rotational speed at the range from 1200 to 2000 rpm and it decreases as the input heat flux rises from 5000 to 10,000 W/m2 and increases at 20,000 W/m2. The temperature on the drill tip was found to be 46.9 °C with an input heat flux of 8000 W/m2 and a rotational speed of 2000 rpm. The new designed rotating heat pipe drill showed a good prospect for application to bone drilling operations.

Energies ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5745
Author(s):  
Jiajia Chen ◽  
Huafei Jiang ◽  
Yucan Fu ◽  
Ning Qian

Coolants are widely used to dissipate grinding heat in conventional grinding. This process, however, is not satisfactory as coolants often lose efficacy in grinding due to film boiling and can result in adverse health and environment effects. The present paper put forward the concept of a rotating heat pipe grinding wheel, attempting to reduce or eliminate the coolant amount and realize green machining. The heat transfer performance of rotating heat pipe grinding wheel was studied by using volume of fluid method in ANSYS/FLUENT. The influence of the input heat flux, filling ratio and rotational speed were investigated by a simulation method. Results show that the appropriate heat flux range for the rotating heat pipe grinding wheel was from 2000 to 100,000 W/m2, the ideal filling ratio was 50% and the rise of the rotational speed turned out to weaken the heat transfer coefficient. Finally, dry grinding experiments on Ti-6Al-4V were performed and the temperatures in both the rotating heat pipe and the grinding contact zone were monitored. The new designed rotating heat pipe grinding wheel showed a good prospect for application to green grinding of difficult-to-cut materials.


2008 ◽  
Vol 130 (8) ◽  
Author(s):  
H. B. Ma ◽  
B. Borgmeyer ◽  
P. Cheng ◽  
Y. Zhang

A mathematical model predicting the oscillating motion in an oscillating heat pipe is developed. The model considers the vapor bubble as the gas spring for the oscillating motions including effects of operating temperature, nonlinear vapor bulk modulus, and temperature difference between the evaporator and the condenser. Combining the oscillating motion predicted by the model, a mathematical model predicting the temperature difference between the evaporator and the condenser is developed including the effects of the forced convection heat transfer due to the oscillating motion, the confined evaporating heat transfer in the evaporating section, and the thin film condensation in the condensing section. In order to verify the mathematical model, an experimental investigation was conducted on a copper oscillating heat pipe with eight turns. Experimental results indicate that there exists an onset power input for the excitation of oscillating motions in an oscillating heat pipe, i.e., when the input power or the temperature difference from the evaporating section to the condensing section was higher than this onset value the oscillating motion started, resulting in an enhancement of the heat transfer in the oscillating heat pipe. Results of the combined theoretical and experimental investigation will assist in optimizing the heat transfer performance and provide a better understanding of heat transfer mechanisms occurring in the oscillating heat pipe.


2011 ◽  
Vol 383-390 ◽  
pp. 6561-6567
Author(s):  
Zi Long Wang ◽  
Hua Zhang ◽  
Hai Tao Zhang

Aiming at the problem of the concentrating solar cell efficiency restricted by the temperature. The closed two-phase thermosyphon could be used for heat dissipation in concentrat- ing solar cell with high heat flux, then water was selected as the working fluid. Numerical computation methods were adopted to study heat transfer performance of the finned heat pipe radiator in free convection. The temperature field, velocity field, total heat dissipating capacity of different fin pitch and side length as well as free convection heat transfer coefficient under the condition of constant temperature of parent tube were obtained. As a result, the fin side length had greater impact on the natural convection heat transfer coefficient and average total heat flux per unit area; the fin pitch had greater impact on the finned heat pipe radiator total heat dissipating capacity per unit length; the finned heat pipe radiator was the best when fin pitch was 3mm and fin side length was 90mm.


Author(s):  
H. C. Wang ◽  
C. P. Hsu ◽  
A. V. Mamishev

The thermal management of microelectronics demands high heat flux removal solutions due to a rapid increase in component and heat flux densities generated from the integrated circuits (ICs) per unit area. Electrospray evaporative cooling (ESEC), which combines two-phase cooling and an electrospray technique, is presented to be the thermal management solution for next generation microelectronics in order to overcome the heat transfer cooling limits for traditional cooling technologies. In this paper, the enhancement ratio of the corresponding convection heat transfer coefficients and heat removal ability of the ESEC system are investigated in terms of the number of spraying nozzles, total volume flow rates of ethanol alcohol, DC potentials, and gaps between the spraying nozzle and a thermal exchange surface. As the results show, thermal images have indicated the cooling ability of the ESEC system. Additionally, the electrospray modes induced by the distribution of electrostatic fields have a great impact on the heat transfer performance of the ESEC system. The maximum enhancement ratio, 1.61, and heat removal ratio, 61%, has been achieved by the 4-nozzle array. The corresponding calculated heat flux difference and convection heat transfer coefficient were approximately 123.19 W/cm2 and 3.99 W/cm2K, respectively. Furthermore, the results also indicate that increase the number of the spraying nozzle and decrease the flow rate per nozzle is regarded as the effective way of improving the heat transfer performance of ESEC devices. A simple regression curve for the relationship between the heat removal ratio and enhancement ratio was also addressed.


Author(s):  
H Long ◽  
A A Lord ◽  
D T Gethin ◽  
B J Roylance

This paper investigates the effects of gear geometry, rotational speed and applied load, as well as lubrication conditions on surface temperature of high-speed gear teeth. The analytical approach and procedure for estimating frictional heat flux and heat transfer coefficients of gear teeth in high-speed operational conditions was developed and accounts for the effect of oil mist as a cooling medium. Numerical simulations of tooth temperature based on finite element analysis were established to investigate temperature distributions and variations over a range of applied load and rotational speed, which compared well with experimental measurements. A sensitivity analysis of surface temperature to gear configuration, frictional heat flux, heat transfer coefficients, and oil and ambient temperatures was conducted and the major parameters influencing surface temperature were evaluated.


Author(s):  
Chen-Ru Zhao ◽  
Zhen Zhang ◽  
Qian-Feng Liu ◽  
Han-Liang Bo ◽  
Pei-Xue Jiang

Numerical investigations are performed on the convection heat transfer of supercritical pressure fluid flowing through vertical mini tube with inner diameter of 0.27 mm and inlet Reynolds number of 1900 under various heat fluxes conditions using low Reynolds number k-ε turbulence models due to LB (Lam and Bremhorst), LS (Launder and Sharma) and V2F (v2-f). The predictions are compared with the corresponding experimentally measured values. The prediction ability of various low Reynolds number k-ε turbulence models under deteriorated heat transfer conditions induced by combinations of buoyancy and flow acceleration effects are evaluated. Results show that all the three models give fairly good predictions of local wall temperature variations in conditions with relatively high inlet Reynolds number. For cases with relatively low inlet Reynolds number, V2F model is able to capture the general trends of deteriorated heat transfer when the heat flux is relatively low. However, the LS and V2F models exaggerate the flow acceleration effect when the heat flux increases, while the LB model produces qualitative predictions, but further improvements are still needed for quantitative prediction. Based on the detailed flow and heat transfer information generated by simulation, a better understanding of the mechanism of heat transfer deterioration is obtained. Results show that the redistribution of flow field induced by the buoyancy and flow acceleration effects are main factors leading to the heat transfer deterioration.


Author(s):  
Solomon Adera ◽  
Rishi Raj ◽  
Evelyn N. Wang

Thermal management is increasingly becoming a bottleneck for a variety of high power density applications such as integrated circuits, solar cells, microprocessors, and energy conversion devices. The performance and reliability of these devices are usually limited by the rate at which heat can be removed from the device footprint, which averages well above 100 W/cm2 (locally this heat flux can exceed 1000 W/cm2). State-of-the-art air cooling strategies which utilize the sensible heat are insufficient at these large heat fluxes. As a result, novel thermal management solutions such as via thin-film evaporation that utilize the latent heat of vaporization of a fluid are needed. The high latent heat of vaporization associated with typical liquid-vapor phase change phenomena allows significant heat transfer with small temperature rise. In this work, we demonstrate a promising thermal management approach where square arrays of cylindrical micropillar arrays are used for thin-film evaporation. The microstructures control the liquid film thickness and the associated thermal resistance in addition to maintaining a continuous liquid supply via the capillary pumping mechanism. When the capillary-induced liquid supply mechanism cannot deliver sufficient liquid for phase change heat transfer, the critical heat flux is reached and dryout occurs. This capillary limitation on thin-film evaporation was experimentally investigated by fabricating well-defined silicon micropillar arrays using standard contact photolithography and deep reactive ion etching. A thin film resistive heater and thermal sensors were integrated on the back side of the test sample using e-beam evaporation and acetone lift-off. The experiments were carried out in a controlled environmental chamber maintained at the water saturation pressure of ≈3.5 kPa and ≈25 °C. We demonstrated significantly higher heat dissipation capability in excess of 100 W/cm2. These preliminary results suggest the potential of thin-film evaporation from microstructured surfaces for advanced thermal management applications.


1968 ◽  
Vol 90 (1) ◽  
pp. 51-54 ◽  
Author(s):  
W. A. Beckman

The one-dimensional steady-state temperature distribution within an isotropic porous bed subjected to a collimated and/or diffuse radiation heat flux and a transparent flowing fluid has been determined by numerical methods. The porous bed was assumed to be nonscattering and to have a constant absorption coefficient. Part of the radiation absorbed by the porous bed is reradiated and the remainder is transferred to the fluid by convection. Due to the assumed finite volumetric heat transfer coefficient, the bed and fluid have different temperatures. A bed with an optical depth of six and with a normal incident collimated radiation heat flux was investigated in detail. The radiation incident on the bed at the fluid exit was assumed to originate from a black surface at the fluid exit temperature. The investigation covered the range of incident diffuse and collimated radiation heat fluxes expected in a nonconcentrating solar energy collector. The results are presented in terms of a bed collection efficiency from which the fluid temperature rise can be calculated.


2021 ◽  
Vol 2119 (1) ◽  
pp. 012088
Author(s):  
A. A. Litvintceva ◽  
N. I. Volkov ◽  
N. I. Vorogushina ◽  
V. A. Moskovskikh ◽  
V. V. Cheverda

Abstract Heat pipes are a good solution for temperature stabilization, for example, of microelectronics, because these kinds of systems are without any moving parts. Experimental research of the effect of operating parameters on the heat transfer in a cylindrical heat pipe has been conducted. The effect of the working fluid properties and the porous layer thickness on the heat flux and temperature difference in the heat pipe has been investigated. The temperature field of the heat pipe has been investigated using the IR-camera and K-type thermocouples. The data obtained by IR-camera and K-type thermocouples have been compared. It is demonstrated the power transferred from the evaporator to the condenser is a linear function of the temperature difference between them.


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