scholarly journals Strain State Detection in Composite Structures: Review and New Challenges

2020 ◽  
Vol 4 (2) ◽  
pp. 60 ◽  
Author(s):  
Maurizio Arena ◽  
Massimo Viscardi

Developing an advanced monitoring system for strain measurements on structural components represents a significant task, both in relation to testing of in-service parameters and early identification of structural problems. This paper aims to provide a state-of-the-art review on strain detection techniques in composite structures. The review represented a good opportunity for direct comparison of different novel strain measurement techniques. Fibers Bragg grating (FBG) was discussed as well as non-contact techniques together with semiconductor strain gauges (SGs), specifically infrared (IR) thermography and the digital image correlation (DIC) applied in order to detect strain and failure growth during the tests. The challenges of the research community are finally discussed by opening the current scenario to new objectives and industrial applications.

2019 ◽  
Vol 86 (3) ◽  
pp. 175-183
Author(s):  
Julian Lich ◽  
Tino Wollmann ◽  
Angelos Filippatos ◽  
Maik Gude ◽  
Robert Kuschmierz ◽  
...  

AbstractIn-situ measurements of the deformation and of the structural dynamical behavior of moving composite structures, such as rotors made of glass fiber reinforced polymers (GFRP), are necessary in order to validate newly developed simulation models. Local methods like strain gauges and fiber Bragg gratings lack spatial resolution, while contactless optical methods like image correlation or speckle interferometry suffer from noise effects in the presence of fast rigid body movements. A novel compact sensor – based on the diffraction grating method – is introduced for spatially and temporally resolved strain measurement. The use of a line camera allows the measurement of vibrations up to several tens of kHz. With a scanning movement, strain fields at submillimeter resolution can be recorded. The use of two diffraction orders and an objective lens reduces cross sensitivities to rigid body movements on the strain measurement by two to three orders of magnitude. A validation on a GFRP probe was conducted in a quasi-static tensile test with an optical extensometer up to 14500 µϵ. Furthermore, a strain measurement on a moving rotor at surface speeds up to 75 m/s was performed and the results were compared with those of strain gauges as a gold standard. The statistical standard deviation was around 10 µϵ and independent of the rotational speed.


2019 ◽  
Vol 36 (1) ◽  
pp. 187-214
Author(s):  
Chao Yang ◽  
Guangsheng Luo ◽  
Xigang Yuan ◽  
Jie Chen ◽  
Yangcheng Lu ◽  
...  

Abstract This paper presents a comprehensive review of the remarkable achievements by Chinese scientists and engineers who have contributed to the multiscale process design, with emphasis on the transport mechanisms in stirred reactors, extractors, and rectification columns. After a brief review of the classical theory of transport phenomena, this paper summarizes the domestic developments regarding the relevant experiments and numerical techniques for the interphase mass transfer on the drop/bubble scale and the micromixing in the single-phase or multiphase stirred tanks in China. To improve the design and scale-up of liquid-liquid extraction columns, new measurement techniques with the combination of both particle image velocimetry and computational fluid dynamics have been developed and advanced modeling methods have been used to determine the axial mixing and mass transfer performance in extraction columns. Detailed investigations on the mass transfer process in distillation columns are also summarized. The numerical and experimental approaches modeling transport phenomena at the vicinity of the vapor-liquid interface, the point efficiency for trays/packings regarding the mixing behavior of fluids, and the computational mass transfer approach for the simulation of distillation columns are thoroughly analyzed. Recent industrial applications of mathematical models, numerical simulation, and experimental methods for the design and analysis of multiphase stirred reactors/crystallizers, extractors, and distillation columns are seen to garnish economic benefits. The current problems and future prospects are pinpointed at last.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Rifat Hossain ◽  
Jason P. Carey ◽  
Pierre Mertiny

Axially symmetric fiber-reinforced polymer composite structures, such as pressure vessels and piping, are being widely used in different industrial applications where combined loading conditions may be applied. It is imperative to determine a suitable fiber angle, or a distribution of fiber angles, along the longitudinal direction of the structure in order to achieve best performance in terms of mechanical behavior and strength for structures subjected to combined loadings. To this end, an approach combining netting analysis and Tsai-Wu failure theory was employed as a design tool to assess critical fiber angles at which applied loadings would cause a structure to fail. Together, the proposed netting analysis and failure theory-based approach constitute a simple, expedient, and convenient design process for complex-shaped structures.


Author(s):  
Erik Vargas Rojas ◽  
David Chapelle ◽  
Dominique Perreux

Industrial applications, especially composite structures bearing high internal pressure, and fabricated using the filament winding process face certain difficulties like the reinforcement of complex shapes, as well as the correct placement of fibers over the surface of a mandrel. In some cases the definition of the manufacturing parameters respond more to cost or time criteria rather than engineering standards, reducing largely the advantages of the said manufacturing process. In order to overcome these obstacles, this research aims to propose a solution that permits to fabricate complex shapes with the desired winding angles at a certain region of complex-shaped mandrels. A numerical tool that simulates the placement of fiber tows over the surface of complex geometries is developed and validated by means of the fabrication of convex and concave composite structures using detachable mandrels. Previous results show that it is feasible to wind complex geometries with good accuracy.


Author(s):  
Istemi F. Ozkan ◽  
Daryl J. Bandstra ◽  
Chris M. J. Timms ◽  
Arthur T. Zielinski

The Arctic onshore environment contains regions of discontinuous permafrost, where pipes may be subject to displacement-controlled bending in addition to high hoop stresses due to the pressurized fluids being transported. Considering the displacement-controlled nature of the deformations, strain-based design methodologies have been developed for permafrost pipelines when they are subject to bending and tension, which limit the longitudinal compressive and tensile strains. The widely accepted methodology in the industry to obtain the compressive strain capacity of line pipes subject to bending is to conduct Finite Element Analysis, incorporating material and geometrical nonlinearity calibrated against benchmark full-scale tests (bend tests) [1,2]. During these tests, compressive strains can be measured by various methods. The seemingly obvious choice is to apply strain gauges along the compression face of the specimen with respect to bending (intrados). This method will provide reasonable results until the compressive strain pattern begins to vary due to the initiation of buckle formation, which typically occurs shortly after yield. In order to measure average compressive strain beyond yield and up to buckling, the method used by C-FER Technologies (C-FER) involves using rotation measurement devices (inclinometers) to calculate the strain change between the most compressive and tensile fibres of the specimen (intrados and extrados, respectively) with respect to the bending direction. This value is then subtracted from the tensile strain gauge readings as measured by the strain gauge(s) located on the extrados of the specimen. The average compressive strain values derived from the inclinometer and extrados strain gauge measurements are based on the assumption that the plane sections remain plane. Recently, five large diameter pipes were bend-tested at C-FER’s testing facility in Edmonton, Alberta. In addition to the compressive strain measurement method used by C-FER described above (C-FER method), a visual image correlation (VIC) camera system was used to survey the strain distribution on the compressive face of the specimens. This paper gives a brief description of the test setup and instrumentation of this test program. The VIC camera setup and measurement technique are described and the overall strain distribution on the bending intrados as measured by the VIC cameras is presented. Strain measured by the VIC system is compared with gauge measurements at local points as well as the average compressive strain behaviour of the specimens obtained through the C-FER method described above. The results show that the VIC system can be a candidate to replace the conventional measurement techniques employed for compressive strain limit testing in support of strain-based design of arctic pipelines.


2018 ◽  
Vol 5 (5) ◽  
pp. 180082 ◽  
Author(s):  
W. J. R. Christian ◽  
F. A. DiazDelaO ◽  
K. Atherton ◽  
E. A. Patterson

A new method has been developed for creating localized in-plane fibre waviness in composite coupons and used to create a large batch of specimens. This method could be used by manufacturers to experimentally explore the effect of fibre waviness on composite structures both directly and indirectly to develop and validate computational models. The specimens were assessed using ultrasound, digital image correlation and a novel inspection technique capable of measuring residual strain fields. To explore how the defect affects the performance of composite structures, the specimens were then loaded to failure. Predictions of remnant strength were made using a simple ultrasound damage metric and a new residual strain-based damage metric. The predictions made using residual strain measurements were found to be substantially more effective at characterizing ultimate strength than ultrasound measurements. This suggests that residual strains have a significant effect on the failure of laminates containing fibre waviness and that these strains could be incorporated into computational models to improve their ability to simulate the defect.


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