scholarly journals The Effects of Silica-Based Fillers on the Properties of Epoxy Molding Compounds

Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1811 ◽  
Author(s):  
Mitja Linec ◽  
Branka Mušič

Global design and manufacturing of the materials with superb properties remain one of the greatest challenges on the market. The future progress is orientated towards researches into the material development for the production of composites of better mechanical properties to the existing materials. In the field of advanced composites, epoxy molding compounds (EMCs) have attained dominance among the common materials due to their excellent properties that can be altered by adding different fillers. One of the main fillers is often based on silicon dioxide (SiO2). The concept of this study was to evaluate the effects of the selected silica-based fillers on the thermal, rheological, and mechanical properties of EMCs. Various types of fillers with SiO2, including crystalline silica and fused silica, were experimentally studied to clarify the impact of filler on final product. Fillers with different shape (scanning electron microscope, SEM), along with different specific surface area (specific surface area analyzer, BET method) and different chemical structure, were tested to explore their modifications on the EMCs. The influence of the fillers on the compound materials was determined with the spiral flow length (spiral flow test, EMMI), glass transition temperature (differential scanning calorimetry, DSC), and the viscosity (Torque Rheometer) of the composites.

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4169
Author(s):  
Marcel Zambrzycki ◽  
Krystian Sokolowski ◽  
Maciej Gubernat ◽  
Aneta Fraczek-Szczypta

In this work, we present a comparative study of the impact of secondary carbon nanofillers on the electrical and thermal conductivity, thermal stability, and mechanical properties of hybrid conductive polymer composites (CPC) based on high loadings of synthetic graphite and epoxy resin. Two different carbon nanofillers were chosen for the investigation—low-cost multi-layered graphene nanoplatelets (GN) and carbon black (CB), which were aimed at improving the overall performance of composites. The samples were obtained by a simple, inexpensive, and effective compression molding technique, and were investigated by the means of, i.a., scanning electron microscopy, Raman spectroscopy, electrical conductivity measurements, laser flash analysis, and thermogravimetry. The tests performed revealed that, due to the exceptional electronic transport properties of GN, its relatively low specific surface area, good aspect ratio, and nanometric sizes of particles, a notable improvement in the overall characteristics of the composites (best results for 4 wt % of GN; σ = 266.7 S cm−1; λ = 40.6 W mK−1; fl. strength = 40.1 MPa). In turn, the addition of CB resulted in a limited improvement in mechanical properties, and a deterioration in electrical and thermal properties, mainly due to the too high specific surface area of this nanofiller. The results obtained were compared with US Department of Energy recommendations regarding properties of materials for bipolar plates in fuel cells. As shown, the materials developed significantly exceed the recommended values of the majority of the most important parameters, indicating high potential application of the composites obtained.


Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 345 ◽  
Author(s):  
Lianzan Yang ◽  
Yongyan Li ◽  
Zhifeng Wang ◽  
Weimin Zhao ◽  
Chunling Qin

High-entropy alloys (HEAs) present excellent mechanical properties. However, the exploitation of chemical properties of HEAs is far less than that of mechanical properties, which is mainly limited by the low specific surface area of HEAs synthesized by traditional methods. Thus, it is vital to develop new routes to fabricate HEAs with novel three-dimensional structures and a high specific surface area. Herein, we develop a facile approach to fabricate nanoporous noble metal quasi-HEA microspheres by melt-spinning and dealloying. The as-obtained nanoporous Cu30Au23Pt22Pd25 quasi-HEA microspheres present a hierarchical porous structure with a high specific surface area of 69.5 m2/g and a multiphase approximatively componential solid solution characteristic with a broad single-group face-centered cubic XRD pattern, which is different from the traditional single-phase or two-phase solid solution HEAs. To differentiate, these are named quasi-HEAs. The synthetic strategy proposed in this paper opens the door for the synthesis of porous quasi-HEAs related materials, and is expected to promote further applications of quasi-HEAs in various chemical fields.


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2517
Author(s):  
Anatoliy Olkhov ◽  
Olga Alexeeva ◽  
Marina Konstantinova ◽  
Vyacheslav Podmasterev ◽  
Polina Tyubaeva ◽  
...  

Biocompatible glycero (9,10-trioxolane) trioleate (ozonide of oleic acid triglyceride, OTOA) was incorporated into polylactic acid (PLA) fibers by electrospinning and nonwoven PLA mats with 1%, 3% and 5% OTOA content. The morphological, mechanical, thermal and water sorption properties of electrospun PLA mats after the addition of OTOA were studied. A morphological analysis showed that the addition of OTOA increased the average fiber diameter and induced the formation of pores on the fiber surface, leading to an increase in the specific surface area for OTOA-modified PLA fibrous mats. PLA fiber mats with 3% OTOA content were characterized by a highly porous surface morphology, an increased specific surface area and high-water sorption. Differential scanning calorimetry (DSC) was used to analyze the thermal properties of the fibrous PLA mats. The glass transition temperatures of the fibers from the PLA–OTOA composites decreased as the OTOA content increased, which was attributed to the plasticizing effect of OTOA. DSC results showed that OTOA aided the PLA amorphization process, thus reducing the crystallinity of the obtained nonwoven PLA–OTOA materials. An analysis of the mechanical properties showed that the tensile strength of electrospun PLA mats was improved by the addition of OTOA. Additionally, fibrous PLA mats with 3% OTOA content showed increased elasticity compared to the pristine PLA material. The obtained porous PLA electrospun fibers with the optimal 3% OTOA content have the potential for various biomedical applications such as drug delivery and in tissue engineering.


2021 ◽  
Author(s):  
Imane Guetni ◽  
Claire Marlière ◽  
David Rousseau

Abstract Application of chemical enhanced oil recovery (C-EOR) processes to low-permeability sandstone reservoirs (in the 10-100 mD range) can be very challenging as strong retention and difficult in-depth propagation of polymer and surfactant can occur. Transport properties of C-EOR chemicals are particularly related to porous media mineralogy (clay content). The present experimental study aimed at identifying base mechanisms and providing general recommendations to design economically viable C-EOR injection strategies in low permeability clayey reservoirs. Polymer and surfactant injection corefloods were conducted using granular packs (quartz and clay mixtures) with similar petrophysical characteristics (permeability 70-130 mD) but having various mineralogical compositions (pure quartz sand, sand with 8 wt-% kaolinite and sand with 8 wt-% smectite). The granular packs were carefully characterized in terms of structure (SEM) and specific surface area (BET). The main observables from the coreflood tests were the resistance and residual resistance factors generated during the chemical injections, the irreversible polymer retention and the surfactant retention in various injection scenarios (polymer alone, surfactant alone, polymer and surfactant). A first, the impact of the clay contents on the retention of polymer and surfactant considered independently was examined. Coreflood results have shown that retention per unit mass of rock strongly increased in presence of both kaolinite and smectite, but not in the same way for both chemicals. For polymer, retention was about twice higher with kaolinite than with smectite, despite the fact that the measured specific surface area of the kaolinite was about 5 times less than that of the smectite. Conversely, for surfactant, retention was much higher with smectite than with kaolinite. Secondly, the impact of the presence of surfactant on the polymer in-depth propagation and retention was investigated in pure quartz and kaolinite-bearing porous media. In both mineralogies, the resistance factor quickly stabilized when polymer was injected alone whereas injection of larger solution volumes was required to reach stabilization when surfactant was present. In pure quartz, polymer retention was shown, surprisingly, to be one order of magnitude higher in presence of surfactant whereas with kaolinite, surfactant did not impact polymer retention. The results can be interpreted by considering adsorption-governed retention. The mechanistic pictures being that (a) large polymer macromolecules are not able to penetrate the porosity of smectite aggregates, whereas surfactant molecules can, and (b) that surfactant and polymer mixed adsorbed layers can be formed on surfaces with limited affinity for polymer. Overall, this study shows that C-EOR can be applied in low permeability reservoirs but that successful injection strategies will strongly depend on mineralogy.


Clay Minerals ◽  
2018 ◽  
Vol 53 (4) ◽  
pp. 665-674 ◽  
Author(s):  
Emmanuel Ajenifuja ◽  
Abimbola P.I. Popoola ◽  
Kabir O. Oyedotun ◽  
Olawale Popoola

ABSTRACTKaolin and diatomite are abundant and widely available geological materials that may immobilize or stabilize functional chemical species on their surfaces for various applications. Acid-treated kaolin and diatomite were intercalated with photocatalyst Ag-TiO2nanoparticles using the sol–gel technique to prepare nanocomposite ceramic materials. The nanocomposites were sintered between 900°C and 1000°C to induce thermal reactions and to enhance nanoparticle–substrate attachment. Chemical and thermal characterizations of the acid-treated materials and intercalated nanocomposites were performed with energy-dispersive X-ray (EDX) analysis and differential scanning calorimetry (DSC), respectively. The Brunauer–Emmett–Teller (BET)-specific surface area and scanning electron microscopy (SEM) were employed for physical and microstructural characterization of the nanocomposites, respectively. Morphological studies revealed a uniform distribution of Ag-TiO2nanocrystallites in pores and on mineral particle surfaces. The BET analysis showed remarkable surface and grain modification by sintering. Decreases in the BET-specific surface area were observed for the sintered ceramic nanocomposite, Ag-TiO2-kaolin (20.244 to 5.446 m2/g) and Ag-TiO2-diatomite (19.582 to 10.148 m2/g).


2017 ◽  
Vol 748 ◽  
pp. 79-83 ◽  
Author(s):  
Rudeerat Suntako

Zinc oxide (ZnO) nanograins are synthesized by precipitation method filled epoxidized natural rubber compared to conventional ZnO. The synthesized ZnO nanograins are characterized by X-ray diffraction and transmission electron microscopy and found that average primary size of ZnO synthesized around 40 nm and the specific surface area of 28.72 m2 g-1. Furthermore, the cure characteristics, rubber mechanical properties and permanent set were investigated. The obtained results are found that the ZnO nanograins significantly affected to cure characteristics, rubber mechanical properties and permanent set. This is due to small grain size and large specific surface area.


2020 ◽  
Vol 12 (21) ◽  
pp. 8822
Author(s):  
Andrzej Jarosinski ◽  
Piotr Radomski ◽  
Lukasz Lelek ◽  
Joanna Kulczycka

The paper presents research on a method of obtaining magnesium hydroxide from magnesium sulphate salts and NaOH. In order to acquire the desired and controlled properties, the method of precipitating in aqueous solutions by introducing a NaOH solution into a solution of MgSO4 has been applied. To get as stable a product as possible with graining, the introduction of NaOH takes place at a constant flow rate. In order to identify the environmental impact of the developed process, a life cycle assessment (LCA) has been made. The use of the proposed method for the synthesis of Mg(OH)2 incorporating washing with 25% ammonia solution and acetone enabled a product with a high specific surface area. The Mg(OH)2 obtained was characterised by a higher specific surface area than commercially available magnesium hydroxides that are used as additives for flame retardants in polymeric materials. This allows the material to be used as an anti-pyrogen for a wider group of polymeric materials. For the LCA analysis, two scenarios were assumed, from which the basic one included recovery of ammonia and acetone. The environmental analysis carried out confirmed the validity of this assumption, as it was stated that the main part of the impact was connected with the supply chain for the process examined.


Catalysts ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 793 ◽  
Author(s):  
Valentin Hetier ◽  
Diego Pena ◽  
Alexandre Carvalho ◽  
Laurence Courthéoux ◽  
Valérie Flaud ◽  
...  

A way to improve hydrotreatment processes is to enhance the intrinsic activity of Ni or Co promoted MoS2 catalysts that are commonly used in such reactions. The aim of this work was to investigate the impact of the presence of Pluronic® P123 as a structuring agent during the synthesis of Ni promoted MoS2 catalysts (named NiMoS) in water at room temperature. A series of analyses, i.e., X-ray diffraction (XRD), chemical analysis, inductively coupled plasma mass spectrometry (ICP-MS), nitrogen adsorption-desorption isotherms, transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS), helped in characterizing the NiMoS-P123 and NiMoS catalysts, the latter being prepared in the absence of polymer. Both compounds contained MoS2 phase (~85 atomic% considering Mo atoms), a similar amount of mixed Ni-Mo-S phase (40–50% considering Ni) and some amount of NiS and Ni-oxidized impurity phases. The main differences between the two catalysts were a much larger specific surface area (126 m2·g−1 instead of 31 m²·g−1) and a better dispersion of the active phase as shown by the lower slab stacking (2.7 instead of 4.8) for NiMoS-P123, and the presence of C in NiMoS-P123 (9.4 wt.% instead of 0.6 wt.%), indicating an incomplete decomposition of the polymer during thermal treatment. Thanks to its larger specific surface area and lower slab stacking and therefore modification of active Mo site properties, the compound prepared in the presence of Pluronic® P123 exhibits a strong increase of the catalytic activity expressed per Mo atom for the transformation of 3-methylthiophene. Such improvement in catalytic activity was not observed for the transformation of benzothiophene likely due to poisonous residual carbon which results from the presence of Pluronic® P123 during the synthesis.


RSC Advances ◽  
2019 ◽  
Vol 9 (14) ◽  
pp. 7833-7841 ◽  
Author(s):  
Lukai Wang ◽  
Junzong Feng ◽  
Yonggang Jiang ◽  
Liangjun Li ◽  
Jian Feng

The traditional SiO2 aerogels are difficult to apply in the fields of energy storage and heat insulation due to their poor mechanical properties.


Author(s):  
Yoshitaka Uchiyama ◽  
Tomoaki Iwai ◽  
Naoya Amino ◽  
Kiichiro Shimosaka

In this study the effects of silica size (or specific surface area), mechanical properties and crosslink density on the wear of silica-filled SBRs (styrene butadiene rubbers) were examined. The modulus of each silica-filled SBR examined was proportional to crosslink density. The wear rate of silica-filled SBRs was reduced as the modulus and crosslink density increased. The wear rates increased as the specific surface area of the silica fill particles decreased, when the content of silane coupling agent was constant. As a result, the wear rate was shown to be lower as the modulus and crosslink density increased.


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