scholarly journals Rigid Finite Element Method in Modeling Composite Steel-Polymer Concrete Machine Tool Frames

Materials ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3151 ◽  
Author(s):  
Paweł Dunaj ◽  
Krzysztof Marchelek ◽  
Stefan Berczyński ◽  
Berkay Mizrak

At the stage of designing a special machine tool, it is necessary to analyze many variants of structural solutions of frames and load-bearing systems and to choose the best solution in terms of dynamic properties, in particular considering its resistance to chatter. For this reason, it is preferred to adopt a low-dimensional calculation model, which allows the user to reduce the necessary calculation time while maintaining a high accuracy. The paper presents the methodology of modeling the natural frequencies, mode shapes, and receptance functions of machine tool steel welded frames filled with strongly heterogenous polymer concrete, using low-dimensional models developed by the rigid finite elements method (RigFEM). In the presented study, a RigFEM model of a simple steel beam filled with polymer concrete and a frame composed of such beams were built. Then, the dynamic properties obtained on the basis of the developed RigFEM models were compared with the experimental results and the 1D and 3D finite element models (FEM) in terms of accuracy and dimensionality. As a result of the experimental verification, the full structural compliance of the RigFEM models (for beam and frame) was obtained, which was manifested by the agreement of the mode shapes. Additionally, experimental verification showed a high accuracy of the RigFEM models, obtaining for the beam model a relative error for natural frequencies of less than 4% and on average 2.2%, and for the frame model at a level not exceeding 11% and on average 5.5%. Comparing the RigFEM and FEM models, it was found that the RigFEM models have a slightly worse accuracy, with a dimensionality significantly reduced by 95% for the beam and 99.8% for the frame.

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1630
Author(s):  
Paweł Dunaj ◽  
Stefan Berczyński ◽  
Marcin Chodźko ◽  
Beata Niesterowicz

This paper presents a method for modeling the dynamic properties of steel–polymer concrete beams, the basic structural components of machine tools, assembly lines, vibratory machines, and other structures subjected to time-varying loads during operation. The presented method of modeling steel–polymer concrete beams was developed using the finite element method. Three models of beams differing in cross-sectional dimensions showed high agreement with experimental data: relative error in the case of natural frequencies did not exceed 5% (2.2% on average), the models were characterized by the full agreement of mode shapes and high agreement of frequency response functions with the results of experimental tests. Additionally, the developed beam models supported the reliable description of complex structures, as demonstrated on a spatial frame, obtaining a relative error for natural frequencies of less than 3% (on average 1.7%). Full agreement with the mode shapes and high agreement with the frequency response functions were achieved in the analyzed frequency range.


2013 ◽  
Vol 367 ◽  
pp. 118-121
Author(s):  
Sheng Li Kong

The dynamic property of vehicle frame directly affects the safety and comfort of whole vehicles. In order to fully understand the dynamic properties of vehicle frame, both finite element beam and shell models for vehicle frame are established and the natural frequencies of vehicle frame in free working conditions are obtained. The results from beam model and shell model have high accuracy. Those results can be helpful for improvement and optimization of the vehicle frames.


2017 ◽  
Vol 17 (02) ◽  
pp. 1750023 ◽  
Author(s):  
Xia-Chun Chen ◽  
Zhen-Hu Li ◽  
Francis T. K. Au ◽  
Rui-Juan Jiang

Prestressed concrete bridges with corrugated steel webs have emerged as a new form of steel-concrete composite bridges with remarkable advantages compared with the traditional ones. However, the assumption that plane sections remain plane may no longer be valid for such bridges due to the different behavior of the constituents. The sandwich beam theory is extended to predict the flexural vibration behavior of this type of bridges considering the presence of diaphragms, external prestressing tendons and interaction between the web shear deformation and flange local bending. To this end, a [Formula: see text] beam finite element is formulated. The proposed theory and finite element model are verified both numerically and experimentally. A comparison between the analyses based on the sandwich beam model and on the classical Euler–Bernoulli and Timoshenko models reveals the following findings. First of all, the extended sandwich beam model is applicable to the flexural vibration analysis of the bridges considered. By letting [Formula: see text] denote the square root of the ratio of equivalent shear rigidity to the flange local flexural rigidity, and L the span length, the combined parameter [Formula: see text] appears to be more suitable for considering the diaphragm effect and the interaction between the shear deformation and flange local bending. The diaphragms have significant effect on the flexural natural frequencies and mode shapes only when the [Formula: see text] value of the bridge falls below a certain limit. For a bridge with an [Formula: see text] value over a certain limit, the flexural natural frequencies and mode shapes obtained from the sandwich beam model and the classical Euler–Bernoulli and Timoshenko models tend to be the same. In such cases, either of the classical beam theories may be used.


1988 ◽  
Vol 110 (4) ◽  
pp. 473-477 ◽  
Author(s):  
C. Z. Xiao ◽  
D. X. Lin ◽  
F. Ju

This paper is concerned with the finite element technique for predicting the dynamic properties of anisotropic fiber-reinforced composite laminated plates. Considering the effect of transverse shear deformation, a higher order shear deformation theory which satisifes the zero shear stress conditions at the upper and bottom surfaces is assumed. The natural frequencies and mode shapes of a rectangular plate with all free edges are obtained by finite element method and the modal damping values by finite damped element technique. An equivalent stiffness method is introduced to reduce computation time. Four different theoretical predictions of natural frequencies and damped values of a laminated plate are compared with experimental results. Discussions on the effect of transverse shear deformation to the dynamic properties of composite plates are given.


2019 ◽  
Vol 20 (1-2) ◽  
pp. 142-146
Author(s):  
Jarosław Bednarz

Nowadays, one of the basic criteria of the design of mechanical structures are dynamic properties of the object. They have a significant effect on the vibration, emitted noise, fatigue strength, controllability and stability of the structure. The structural models are most often use to describe the dynamics of the structures. These models are built in accordance with the principles of the finite element method . Structural model can be used to determine the modal model which is a collection of natural frequencies and corresponding mode shapes by an appropriate coordinate transformation model. The construction pro-cess is called the modal analysis . The article presented a method of conducting the experimental modal studies of railway car. The aim of the study was to identify the dynamic properties including the frequency and mode shapes of the object..


2021 ◽  
pp. 107754632110267
Author(s):  
Jiandong Huang ◽  
Xin Li ◽  
Jia Zhang ◽  
Yuantian Sun ◽  
Jiaolong Ren

The dynamic analysis has been successfully used to predict the pavement response based on the finite element modeling, during which the stiffness and mass matrices have been established well, whereas the method to determine the damping matrix based on Rayleigh damping is still under development. This article presents a novel method to determine the two parameters of the Rayleigh damping for dynamic modeling in pavement engineering. Based on the idealized shear beam model, a more reasonable method to calculate natural frequencies of different layers is proposed, by which the global damping matrix of the road pavement can be assembled. The least squares method is simplified and used to calculate the frequency-independent damping. The best-fit Rayleigh damping is obtained by only determining the natural frequencies of the two modal. Finite element model and in-situ field test subjected by the same falling weight deflectometer pulse loads are performed to validate the accuracy of this method. Good agreements are noted between simulation and field in-situ results demonstrating that this method can provide a more accurate approach for future finite element modeling and back-calculation.


1996 ◽  
Vol 118 (1) ◽  
pp. 151-153 ◽  
Author(s):  
J. M. Vance ◽  
J. E. Bernard

Our overall goal is to develop software that facilitates the interactive participation of the designer in the optimization process. We are focusing this research on problems which use finite element solutions as part of the objective function. One challenge to implementing interactive participation in these types of problems is the high computational burden of computing a finite element solution for each design change. The research presented here focuses on a unique method to develop fast approximations for natural frequencies and mode shapes which can be used to avoid the time-consuming re-solution process and which will facilitate interactive design for systems with even large design changes.


2011 ◽  
Vol 2-3 ◽  
pp. 1018-1020
Author(s):  
De Chen Zhang ◽  
Yan Ping Sun

Finite element method and structural mechanics method are used to study the blast furnace shell modal analysis and the natural frequencies and mode shapes have been calculated. The two methods were compared and validated , and the results provide a theoretical foundation for the anti-vibration capabilities design of blast furnace shell in the future .


Author(s):  
Adam Koscso ◽  
Guido Dhondt ◽  
E. P. Petrov

A new method has been developed for sensitivity calculations of modal characteristics of bladed disks made of anisotropic materials. The method allows the determination of the sensitivity of the natural frequencies and mode shapes of mistuned bladed disks with respect to anisotropy angles that define the crystal orientation of the monocrystalline blades using full-scale finite element models. An enhanced method is proposed to provide high accuracy for the sensitivity analysis of mode shapes. An approach has also been developed for transforming the modal sensitivities to coordinate systems used in industry for description of the blade anisotropy orientations. The capabilities of the developed methods are demonstrated on examples of a single blade and a mistuned realistic bladed disk finite element models. The modal sensitivity of mistuned bladed disks to anisotropic material orientation is thoroughly studied.


2021 ◽  
Vol 11 (21) ◽  
pp. 10485
Author(s):  
Hao Yu ◽  
Feng Liang ◽  
Yu Qian ◽  
Jun-Jie Gong ◽  
Yao Chen ◽  
...  

Phononic crystals (PCs) are a novel class of artificial periodic structure, and their band gap (BG) attributes provide a new technical approach for vibration reduction in piping systems. In this paper, the vibration suppression performance and natural properties of fluid-conveying pipes with periodically varying cross-section are investigated. The flexural wave equation of substructure pipes is established based on the classical beam model and traveling wave property. The spectral element method (SEM) is developed for semi-analytical solutions, the accuracy of which is confirmed by comparison with the available literature and the widely used transfer matrix method (TMM). The BG distribution and frequency response of the periodic pipe are attained, and the natural frequencies and mode shapes are also obtained. The effects of some critical parameters are discussed. It is revealed that the BG of the present pipe system is fundamentally induced by the geometrical difference of the substructure cross-section, and it is also related to the substructure length and fluid–structure interaction (FSI). The number of cells does not contribute to the BG region, while it has significant effects on the amplitude attenuation, higher order natural frequencies and mode shapes. The impact of FSI is more evident for the pipes with smaller numbers of cells. Moreover, compared with the conventional TMM, the present SEM is demonstrated more effective for comprehensive analysis of BG characteristics and free vibration of PC dynamical structures.


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