scholarly journals Investigation on the Microporosity Formation of IN718 Alloy during Laser Cladding Based on Cellular Automaton

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 837
Author(s):  
Hao Lv ◽  
Zhijie Li ◽  
Xudong Li ◽  
Kun Yang ◽  
Fei Li ◽  
...  
Keyword(s):  
Experimental Data ◽  
Cellular Automaton ◽  
Laser Cladding ◽  
Formation Mechanism ◽  
Solidification Process ◽  
Competitive Growth ◽  
Dendrite Morphology ◽  
Columnar Crystal ◽  
Simulation Results ◽  
Crystal Region

Porosity is one of the most common defects in the laser cladding of Inconel 718 (IN718) alloy, which can reduce the strength and fatigue performance of the components. However, the dynamic formation of microporosity is challenging to observe through experiments directly. In order to explore the formation mechanism of porosities and dynamically reproduce the competitive growth between porosities and dendrite, a multi-scale numerical model was adopted, combined with a cellular automaton (CA) and finite element method (FEM). The decentered square algorithm was adopted to eliminate crystallographic anisotropy and simulate dendrite growth in different orientations. Afterward, based on the formation mechanism of microporosity during solidification, equiaxed and columnar dendrites with porosities were simulated, respectively. Dendrite morphology, porosity morphology, and distribution of solute concentration were obtained during the solidification process. The simulation results were reasonably compared with experimental data. The simulation results of the equiaxed crystal region are close to the experimental data, but the columnar crystal region has a relative error. Finally, the interaction effects of porosities and dendrites under different environmental conditions were discussed. The results suggested that with the increase in the cooling rate, the quantity of porosity nucleation increased and the porosity decreased.

A Simplified CA Method for Simulating the Microstructure of Magnesium Alloy Components

2007 ◽  
Vol 561-565 ◽  
pp. 1797-1800 ◽  
Author(s):  
Liang Huo ◽  
Zhi Qiang Han ◽  
Zhi Yong Liu ◽  
Bai Cheng Liu
Keyword(s):  
Magnesium Alloy ◽  
Solidification Process ◽  
Eutectic Structure ◽  
Competitive Growth ◽  
Az91d Magnesium Alloy ◽  
Ca Model ◽  
Simulation Results ◽  
Evolution Of Microstructure ◽  
Crystallographic Orientations ◽  
Good Agreement

In this paper, a simplified cellular automaton (CA) model was proposed for modeling the evolution of microstructure in solidification process of AZ91D magnesium alloy. Since the calculation time was significantly reduced, it might be used to predict the microstructure field of a real Mg component after solidification. The stochastic nucleation, competitive growth processes of many grains with various crystallographic orientations and the formation of eutectic structure were also taken into account. Furthermore, step castings were poured with sand and permanent molds and metallographic experiments were carried out for validating the developed models. It was shown that the simulation results are in good agreement with those obtained in the experiments.

Modeling of Dendritic Structure during Solidification Process Based on Cellular Automaton Model

2005 ◽  
Vol 475-479 ◽  
pp. 3137-3140 ◽  
Author(s):  
Qing Yan Xu ◽  
Bai Cheng Liu ◽  
Zuo Jian Liang
Keyword(s):  
Cellular Automaton ◽  
Dendritic Structure ◽  
Solidification Process ◽  
Minimum Free Energy ◽  
Dendritic Morphology ◽  
Cellular Automaton Model ◽  
Grain Structure ◽  
Competitive Growth ◽  
Energy Principle ◽  
Columnar Grains

Dendritic is the most observed microstructure in metallic materials. Traditional Cellular Automaton model can only predict the grain structure and grain size. It is necessary for us to modify the original model to reflect the real shape of dendrite. In the paper, a mathematical model was established to describe the evolution of the dendritic shape, in which the influence of microsegregation and curvature on undercooling was taking into account. In addition, the growth model was proposed based on the minimum free energy principle. Modeling results indicated the proposed models can predict not only grain structure, but also dendritic morphology. Free growth of equiaxed grains and the competitive growth of columnar grains were simulated. The modeling results were also validated with experiments.

Effects of Different Mold Temperature on Dendrite Morphology of Sn-Bi Alloy in Directional Solidification

2019 ◽  
Vol 944 ◽  
pp. 59-63
Author(s):  
Ji Hui Luo ◽  
Hong Xu
Keyword(s):  
Directional Solidification ◽  
Solidification Process ◽  
Mold Temperature ◽  
Solidification Behavior ◽  
Dendrite Morphology ◽  
Columnar Crystal ◽  
X Ray ◽  
Directional Solidification Process ◽  
X Ray Imaging ◽  
Morphology Changes

The directional solidification process of Sn–10 wt% Bi alloy with low melting point was observed by synchrotron X-ray imaging technology. The mold temperature was controlled, and the dynamic images of a series of alloy solidification behavior were obtained. The results show that columnar crystal grows in dendrite morphology. It is also found that dendrite morphology changes at different mold temperature. With the decrease of the mold temperature, the dendrite morphology begins to change from irregular to regular, and finally, the primary dendrites and the secondary dendrites are perpendicular to each other.

BEHAVIORAL MODEL OF A LINEAR VOLTAGE STABILIZER IN THE SPICE LANGUAGE

2019 ◽  
Author(s):  
Aleksey Malahanov
Keyword(s):  
Experimental Data ◽  
Behavioral Model ◽  
Voltage Stabilizer ◽  
Static Mode ◽  
Technical Description ◽  
Simulation Results ◽  
Chip Manufacturer ◽  
Linear Voltage

A variant of the implementation of the behavioral model of a linear voltage stabilizer in the Spice language is presented. The results of modeling in static mode are presented. The simulation results are compared with experimental data and technical description of the chip manufacturer.

scholarly journals Realization of a fractional-order RLC circuit via constant phase element

2021 ◽  
Author(s):  
Riccardo Caponetto ◽  
Salvatore Graziani ◽  
Emanuele Murgano
Keyword(s):  
Experimental Data ◽  
Carbon Black ◽  
Fractional Order ◽  
Constant Phase Element ◽  
Polymeric Matrix ◽  
Fractional Order Systems ◽  
New Device ◽  
Rlc Circuit ◽  
Simulation Results

AbstractIn the paper, a fractional-order RLC circuit is presented. The circuit is realized by using a fractional-order capacitor. This is realized by using carbon black dispersed in a polymeric matrix. Simulation results are compared with the experimental data, confirming the suitability of applying this new device in the circuital implementation of fractional-order systems.

scholarly journals Investigation of the Thickness Differential on the Formability of Aluminum Tailor Welded Blanks

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 875
Author(s):  
Jie Wu ◽  
Yuri Hovanski ◽  
Michael Miles
Keyword(s):  
Experimental Data ◽  
Finite Element ◽  
Numerical Model ◽  
Plastic Strain ◽  
Finite Element Model ◽  
Equivalent Plastic Strain ◽  
Element Model ◽  
Dome Height ◽  
Tailor Welded Blanks ◽  
Simulation Results

A finite element model is proposed to investigate the effect of thickness differential on Limiting Dome Height (LDH) testing of aluminum tailor-welded blanks. The numerical model is validated via comparison of the equivalent plastic strain and displacement distribution between the simulation results and the experimental data. The normalized equivalent plastic strain and normalized LDH values are proposed as a means of quantifying the influence of thickness differential for a variety of different ratios. Increasing thickness differential was found to decrease the normalized equivalent plastic strain and normalized LDH values, this providing an evaluation of blank formability.

Wear of a Tool in Double-Disk Lapping of Silicon Wafers

2010 ◽  
Author(s):  
Adam Barylski ◽  
Mariusz Deja
Keyword(s):  
Experimental Data ◽  
Integrated Circuits ◽  
Tool Wear ◽  
Silicon Wafers ◽  
Silicon Ingot ◽  
Proposed Model ◽  
Tool Wear Prediction ◽  
Simulation Results ◽  
High Degree ◽  
Kinematical Parameters

Silicon wafers are the most widely used substrates for fabricating integrated circuits. A sequence of processes is needed to turn a silicon ingot into silicon wafers. One of the processes is flattening by lapping or by grinding to achieve a high degree of flatness and parallelism of the wafer [1, 2, 3]. Lapping can effectively remove or reduce the waviness induced by preceding operations [2, 4]. The main aim of this paper is to compare the simulation results with lapping experimental data obtained from the Polish producer of silicon wafers, the company Cemat Silicon from Warsaw (www.cematsil.com). Proposed model is going to be implemented by this company for the tool wear prediction. Proposed model can be applied for lapping or grinding with single or double-disc lapping kinematics [5, 6, 7]. Geometrical and kinematical relations with the simulations are presented in the work. Generated results for given workpiece diameter and for different kinematical parameters are studied using models programmed in the Matlab environment.

The penetration and ricochet of ogive-nosed rigid projectiles obliquely impacting metallic targets

2021 ◽  
pp. 204141962110377
Author(s):  
Yaniv Vayig ◽  
Zvi Rosenberg
Keyword(s):  
Experimental Data ◽  
Numerical Simulations ◽  
Dynamic Pressure ◽  
Oblique Impacts ◽  
Simulation Results ◽  
The Impact ◽  
Penetration Depths ◽  
Resistance To Penetration ◽  
Good Agreement

A large number of 3D numerical simulations were performed in order to follow the trajectory changes of rigid CRH3 ogive-nosed projectiles, impacting semi-infinite metallic targets at various obliquities. These trajectory changes are shown to be related to the threshold ricochet angles of the projectile/target pairs. These threshold angles are the impact obliquities where the projectiles end up moving in a path parallel to the target’s face. They were found to depend on a non-dimensional entity which is equal to the ratio between the target’s resistance to penetration and the dynamic pressure exerted by the projectile upon impact. Good agreement was obtained by comparing simulation results for these trajectory changes with experimental data from several published works. In addition, numerically-based relations were derived for the penetration depths of these ogive-nosed projectiles at oblique impacts, which are shown to agree with the simulation results.

scholarly journals Development of a Novel Hybrid Unified Viscoplastic Constitutive Model

2015 ◽  
Author(s):  
Luis A. Varela J. ◽  
Calvin M. Stewart
Keyword(s):  
Experimental Data ◽  
Stainless Steel ◽  
Hybrid Model ◽  
Material Constant ◽  
Inelastic Behavior ◽  
Hastelloy X ◽  
Material Constants ◽  
Stainless Steel 304 ◽  
Simulation Results ◽  
Optimal Material

Hastelloy X and stainless steel 304 are alloys widely used in industrial gas turbines components, petrochemical industry and energy generation applications; In the Pressure Vessel and Piping (PVP) industries they are used in nuclear and chemical reactors, pipes and valves applications. Hastelloy X and stainless steel 304 are favored for these types of applications where elevated temperatures are preferred for better systems’ efficiencies; they are favored due to its high strength and corrosion resistance at high temperature levels. A common characteristic of these alloys, is its rate-dependent mechanical behavior which difficult the prediction of the material response for design and simulation purposes. Therefore, a precise unified viscoplastic model capable to describe Hastelloy X and stainless steel 304 behaviors under a variety of loading conditions at high temperatures is needed to allow a better and less conservative design of components. Numerous classical unified viscoplastic models have been proposed in literature, to predict the inelastic behavior of metals under extreme environments. Based on Miller and Walker classical unified constitutive models a novel hybrid unified viscoplastic constitutive model is introduced in the present work, to describe the inelastic behavior caused by creep and fatigue effects at high temperature. The presented hybrid model consists of the combination of the best aspects of Miller and Walker model constitutive equations, with the addition of a damage rate equation which provides a description of the damage evolution and rupture prediction capabilities for Hastelloy X and stainless steel 304. A detailed explanation on the meaning of each material constant is provided, along with its impact on the hybrid model behavior. Material constants were calculated using the recently developed Material Constant Heuristic Optimizer (MACHO) software, to ensure the use of the optimal material constants values. This software uses the simulated annealing algorithm to determine the optimal material constants in a global surface, by comparing numerical simulations to an extensive database of experimental data. To validate the capabilities of the proposed hybrid model, numerical simulation results are compared to a broad range of experimental data at different stress levels and strain amplitudes; besides the consideration of two alloys in the present work, would demonstrate the model’s capabilities and flexibility to model multiple alloys behavior. Finally a quantitative analysis is provided to determine the percentage error and coefficient of determination between the experimental data and numerical simulation results to estimate the efficiency of the proposed hybrid model.

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