scholarly journals Flat-Top Cylinder Indenter for Mechanical Characterization: A Report of Industrial Applications

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1742
Author(s):  
Roberto Montanari ◽  
Alessandra Varone
Keyword(s):  
Experimental Data ◽  
Mechanical Properties ◽  
Case Studies ◽  
Large Scale ◽  
Complex Geometry ◽  
Indentation Test ◽  
Experimental Tests ◽  
Industrial Applications ◽  
Heat Sinks ◽  
Deep Indentation

FIMEC (flat-top cylinder indenter for mechanical characterisation) is an instrumented indentation test employing a cylindrical punch. It has been used to determine the mechanical properties of metallic materials in several applications of industrial interest. This work briefly describes the technique and the theory of indentation with a flat-ended punch. The flat indentation of metals has been investigated through experimental tests, and an equation has been derived to calculate the yield stress from the experimental data in deep indentation. The approach is supported by many data on various metals and alloys. Some selected case studies are presented in the paper: (i) crank manufacturing through pin squeeze casting; (ii) the evaluation of the local mechanical properties in a carter of complex geometry; (iii) the qualification of Al billets for extrusion; (iv) stress–relaxation tests on CuCrZr heat sinks; (v) the characterization of thick W coatings on CuCrZr alloy; (vi) the measure of the local mechanical properties of the molten-zone (MZ) and the heat-affected zone (HAZ) in welded joints. The case studies demonstrate the great versatility of the FIMEC test which provides information not available by employing conventional experimental techniques such as tensile, bending, and hardness tests. On the basis of theoretical knowledge and large amount of experimental data, FIMEC has become a mature technique for application on a large scale in industrial practice.

scholarly journals Fabrication and Testing of Breast Tissue-Mimicking Phantom for Needle Biopsy Cutting: A Pilot Study

2017 ◽  
Author(s):  
Yu-Chen Jheng ◽  
Chi-Lun Lin
Keyword(s):  
Mechanical Properties ◽  
Pilot Study ◽  
Needle Biopsy ◽  
Large Scale ◽  
Soft Tissues ◽  
Indentation Test ◽  
Cutting Conditions ◽  
Insertion Force ◽  
Tissue Cutting ◽  
Tissue Phantoms

Breast lesion tissue can be extremely stiff, e.g. calcification or soft, e.g. adipose. When performing needle biopsy, too small or scanty samples can be retrieved due to the tissue is mainly compressed instead of being cut. In order to studying the tissue cutting performance in various cutting conditions, tissue-mimicking phantoms are frequently used as a surrogate of human tissue. The advantage of using tissue phantoms is that their mechanical properties can be controlled. The stiffness of a tissue phantom can be measured by an indentation test. Previous studies have demonstrated mathematic models to estimate Young’s moduli of tissue phantoms from force-displacement data with an adjustable coefficient according to the geometry of the indenter. Tissue force reactions occurred needle insertion has been largely researched [1], but few studies investigated the tissue cutting with a rotational needle, which is a cutting method largely used in the breast needle biopsy. Research has demonstrated that the influence of rotation can significantly reduce the insertion force [2], but the experiment was conducted on a specific formula of silicone-based tissue phantoms. This paper served as a pilot study of a large-scale experiment to study the effect of rotational cutting on various cutting conditions and target materials, including artificial and biological soft tissues. Two most common types of soft tissue phantoms, biopolymers (gelatin gels and agar) and chemically synthesized polymers (polydimethylsiloxane, PDMS) were investigated. Indentation tests were performed to estimate the mechanical properties of tissue phantoms which were then verified by finite element simulations. Tissue cutting tests with and without rotation were conducted to evaluate the effect of needle rotation on the tissue force reactions.

Mechanical Design of Antichiral-Reentrant Hybrid Intravascular Stent

2018 ◽  
Vol 10 (10) ◽  
pp. 1850105 ◽  
Author(s):  
Xiao Li Ruan ◽  
Jie Jie Li ◽  
Xiao Ke Song ◽  
Hong Jian Zhou ◽  
Wei Xing Yuan ◽  
...  
Keyword(s):  
Large Scale ◽  
Mechanical Design ◽  
Experimental Tests ◽  
Building Blocks ◽  
Industrial Applications ◽  
Mechanical Effect ◽  
Parametric Models ◽  
Element Analysis ◽  
Specific Strength ◽  
Intravascular Stents

Chiral and reentrant metastructures with auxetic deformation abilities can serve as the building blocks in many industrial applications because of their light weight, high specific strength, energy absorption properties. In this paper, we report an innovative tubular-like structure by a combined mechanical effect of antichiral and reentrant. 2D antichiral-reentrant hybrid structures consisting of circular nodes and tangentially-connected ligaments are predesigned and fabricated using laser cutting technology with high-resolution. The elastic properties and auxeticity of the plane structure are analyzed and compared based on finite element analysis (FEA) and experimental results. For the first time, the antichiral-reentrant hybrid intravascular stents with the auxetic feature are proposed and parametric models are devised with good geometrical structure demonstrated. A series of large-scale stents are manufactured with stereolithography apparatus (SLA) additive manufacturing technique, and their mechanical behaviors are investigated in both experimental tests and FEA. As the selected antichiral-reentrant hybrid stents with tailored expansion ability are subjected to radial loading by the dilation of the balloon, stents undergo identifiable deformation mechanism due to the beam-like ligaments and circular node elements in the varied geometrical design, resulting in the distinct stress outcomes in plaque. It is also demonstrated that the antichiral-reentrant hybrid stents with tunable auxeticity possess robust mechanical properties through implantation inside the obstructed lesion.

Comparison of Static and Dynamic Powder Compaction: Experiment and Simulation

2015 ◽  
Vol 138 (1) ◽  
Author(s):  
C. A. Braun ◽  
M. Schumaker ◽  
J. Rice ◽  
J. P. Borg
Keyword(s):  
Experimental Data ◽  
Equation Of State ◽  
Large Scale ◽  
Wide Distribution ◽  
Powder Compaction ◽  
Industrial Applications ◽  
Dynamic Compaction ◽  
Experiment And Simulation ◽  
Stress States

In this work, the static and dynamic compaction response of a six-material mixture, containing both brittle and ductile constituents, is compared. Quasi-static and dynamic compaction experiments were conducted on samples and the results compared to simulations. Optical analyses of compacted samples indicate that dynamically compacting samples to near 300 m/s is not sufficient for complete compaction or localized grain melt. Simulations indicate that a wide distribution of temperature and stress states are achieved in the dynamically compacted samples; compaction speeds should be increased to near 800 m/s at which point copper grains achieve melt temperatures on their surfaces. The experimental data is used to fit a bulk P-α equation of state (EOS) that can be used for simulating large-scale dynamic compaction for industrial applications.

scholarly journals Microstructural Features and Mechanical Properties after Industrial Scale ECAP of an Al 6060 Alloy

2010 ◽  
Vol 667-669 ◽  
pp. 1153-1158 ◽  
Author(s):  
Philipp Frint ◽  
Matthias Hockauf ◽  
T. Halle ◽  
G. Strehl ◽  
Thomas Lampke ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Shear Zone ◽  
High Performance ◽  
Large Scale ◽  
Low Voltage ◽  
Tensile Tests ◽  
Industrial Applications ◽  
Industrial Scale ◽  
Opening Angle ◽  
Cross Sectional

Future applications of ultrafine-grained, high performance materials produced by equal-channel angular pressing (ECAP) will most likely require processing on an industrial scale. There is a need for detailed microstructural and mechanical characterisation of large-scale, ECAP-processed billets. In the present study, we examine the microstructure and mechanical properties as a function of location and orientation within large (50 x 50 x 300 mm³) billets of an Al 6060 alloy produced by ECAP (90° channel angle) with different magnitudes of backpressure. The internal deformation is analysed using a grid-line method on split billets. Hardness is recorded in longitudinal and cross-sectional planes. In order to further characterise the local, post-ECAP mechanical properties, tensile tests in different layers are performed. Moreover, low voltage scanning transmission electron microscopy observations highlight relevant microstructural features. We find that the homogeneity and anisotropy of mechanical properties within the billets depend significantly on the geometry of the shear zone. We demonstrate that deformation gradients can be reduced considerably by increasing the backpressure: The opening-angle of the fan-shaped shear zone is reduced from ψ ≈ 20 ° to ψ ≈ 7 ° when the backpressure is increased from 0 to 150 MPa. Backpressures of 150 MPa result in excellent homogeneity, with a relative variation of tensile mechanical properties of less than 7 %. Our investigation demonstrates that ECAP is suitable for processing homogenous, high performance materials on a large scale, paving the way for advanced industrial applications.

Mechanical Properties and Surface Morphology of Diamond-Like Carbon Films with SiNx Interlayer

2015 ◽  
Vol 723 ◽  
pp. 515-519
Author(s):  
Qing Yun Chen ◽  
Kai Min Shih ◽  
Man Yi Duan ◽  
Lie Lin Wang
Keyword(s):  
Mechanical Properties ◽  
Surface Morphology ◽  
Indentation Test ◽  
Deposition Process ◽  
Industrial Applications ◽  
Carbon Films ◽  
Diamond Like Carbon ◽  
Dc Magnetron Sputtering ◽  
Force Microscopy ◽  
Atomic Force

Diamond-like carbon (DLC) film has remarkable physical, mechanical, biomedical and tribological properties that make it attractive material for numerous industrial applications needs of advanced mechanical systems. In this study, deposition process of DLC films on Si (100) are performed by direct-current (DC) magnetron sputtering method. The effects of interlayer on the compositions, structures and mechanical properties of DLC films are studied. The scanning electron microscopy (SEM) and atomic force microscopy (AFM) studies reveal the creation of high uniform surface morphology and low roughness DLC films with SiNxinterlayer. For comparison, DLC films with different interlayers are also grown. The Raman spectra are analyzed in order to characterize the film compositions. Indentation test was performed to value the mechanical properties of DLC films. Raman, SEM, and AFM analyses are correlated with the mechanical properties of the DLC films.

scholarly journals Sustainable Development and Performance Evaluation of Marble-Waste-Based Geopolymer Concrete

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1924 ◽  
Author(s):  
Wei-Hao Lee ◽  
Kae-Long Lin ◽  
Ting-Hsuan Chang ◽  
Yung-Chin Ding ◽  
Ta-Wui Cheng
Keyword(s):  
Mechanical Properties ◽  
Construction Industry ◽  
Large Scale ◽  
Experimental Tests ◽  
Geopolymer Concrete ◽  
Temperature Changes ◽  
Plant Test ◽  
And Performance ◽  
Good Workability ◽  
Marble Waste

The key objective of this study was to develop marble-based geopolymer concrete and examine the viability of its application as a sustainable structural material for the construction industry. The results of the research demonstrated that marble-based geopolymer concrete can be developed, and its physical/mechanical properties were shown to have a very good performance. According to various experimental tests and a large-scale ready-mixed plant test, it was found that the marble-based geopolymer concrete displayed a good workability and was not easily influenced by temperature changes. The results showed that marble-based geopolymer concrete has an excellent potential for further engineering development in the future.

Study on Large Scale Analysis for Infra-Structure

2006 ◽  
Vol 110 ◽  
pp. 169-176
Author(s):  
Young Jae Park ◽  
Yoon Suk Chang ◽  
Jae Boong Choi ◽  
Young Jin Kim
Keyword(s):  
Mesh Generation ◽  
Large Scale ◽  
Evaluation Method ◽  
Complex Geometry ◽  
Domain Decomposition Method ◽  
Industrial Applications ◽  
Evaluation Procedure ◽  
Scale Analysis ◽  
Virtual Plant ◽  
Large Scale Analysis

During the last two decades, the interests of large scale seamless analysis have been increased with respect to lifetime extension and management of infra-structure. And then, a seamless analysis of complex geometry is one of greatly interesting topic. However, there are still gaps between the industrial applications and fundamental academic studies owing to time consuming the modeling and analyzing process. To resolve these problems, the integrity evaluation procedure from knowledge-based information system (KIS) to ADVENTRUE has been proposed for the application of auto mesh generation and large scale analysis. The virtual plant which is used for the master of KIS, provides the 3D information of entities for mesh generation. And then, the ADVENTURE makes a domain decomposed mesh and analyzes it using hierarchical domain decomposition method. Considering the good applicability in both efficiency and exactness point of views, it is anticipated that the proposed study on large scale analysis can be used as a promising integrity evaluation method of infra-structures.

scholarly journals Production and Characterization of Large-Scale Recycled Newspaper Enhanced HDPE Composite Laminates

Polymers ◽  
2020 ◽  
Vol 12 (4) ◽  
pp. 851 ◽  
Author(s):  
Binwei Zheng ◽  
Litao Guan ◽  
Weiwei Zhang ◽  
Jin Gu ◽  
Dengyun Tu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Composite Laminates ◽  
Large Scale ◽  
Stress Transfer ◽  
Laminated Composite ◽  
Physical And Mechanical Properties ◽  
Longitudinal Direction ◽  
Industrial Applications ◽  
Splicing Pattern

Recycled newspaper (NP)/high density polyethylene (HDPE) laminated composite can reach the physical and mechanical criteria for most industrial applications, which shows the potential of using solid-state waste paper in engineering materials. Herein, the effects of splicing pattern and size on the physical and mechanical properties of the laminated composite were investigated with the ultimate purpose to fabricate a large-scaleale composite. The laminated composite with a stair-like splicing had better physical and mechanical properties than that with a vertical splicing. An efficient stress transfer could be guaranteed when the distance between the two adjacent junctions were greater than a critical proportion of 1/32 of the length at longitudinal direction. The tensile and flexural properties of the large-scaleale composite with a stair-like splicing, which was fabricated at the splicing ratio of 1/32, were 109 ± 4.2 MPa (MOR), 9836 ± 411 MPa (MOE), 119 ± 7.1 MPa (MOR) and 10002 MPa ± 347 (MOE).

A Study on Polymer Particle Flow in a Disk Zone of a Screw-Disk Extruder

2014 ◽  
Vol 35 (1) ◽  
pp. 121-135 ◽  
Author(s):  
Tomasz Rydzkowski ◽  
Iwona Michalska-Pożoga
Keyword(s):  
Mechanical Properties ◽  
Computer Simulations ◽  
Particle Motion ◽  
Polymer Melt ◽  
Experimental Tests ◽  
Polymer Particle ◽  
Particle Flow ◽  
Material Particle ◽  
Motion Trajectories ◽  
Stretching Effect

Abstract The paper presents the summary of research on polymer melt particle motion trajectories in a disc zone of a screw-disk extruder. We analysed two models of its structure, different in levels of taken simplifications. The analysis includes computer simulations of material particle flow and results of experimental tests to determine the properties of the resultant extrudate. Analysis of the results shows that the motion of melt in the disk zone of a screw-disk extruder is a superposition of pressure and dragged streams. The observed trajectories of polymer particles and relations of mechanical properties and elongation of the molecular chain proved the presence of a stretching effect on polymer molecular chains.

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