scholarly journals Possibilities to Use Physical Simulations When Studying the Distribution of Residual Stresses in the HAZ of Duplex Steels Welds

Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6791
Author(s):  
Jaromír Moravec ◽  
Šárka Bukovská ◽  
Martin Švec ◽  
Jiří Sobotka
Keyword(s):  
Mechanical Properties ◽  
Residual Stresses ◽  
Local Stress ◽  
Effect Of Temperature ◽  
Plastic Properties ◽  
Temperature Cycles ◽  
Small Width ◽  
Physical Simulations ◽  
Sample Width ◽  
Duplex Steels

Dual phase steels combine very good corrosion resistance with relatively high values of mechanical properties. In addition, they can maintain good plastic properties and toughness at both room temperature and lower temperatures as well. Despite all the advantages mentioned above, their utility properties can be reduced by technological processing, especially by the application of the temperature cycles. As a result, in the material remain residual stresses with local stress peaks, which are quite problematic especially during cyclic loading. Moreover, determining the level and especially the distribution of such residual stresses is very difficult for duplex steels both due to the structure duality and in light of the very small width of the heat-affected zone (HAZ). This is why the paper presents the possibilities of using physical simulations to study the effect of temperature cycles in residual stresses’ magnitude and distribution, where it is possible to study the HAZ in more detail as well as on a much larger sample width due to the utilization of special samples. In the thermal–mechanical simulator Gleeble 3500, temperature-stress cycles were applied to testing samples, generating stress fields with local peaks in the testing samples. In addition, the supplied steel X2CrMnNiN21-5-1 had different phase rations in the individual directions. Therefore, as the residual stresses were measured in several directions and at the same time, it was possible to safely confirm the suitability of the used measurement method. Moreover, the effect of the stress and strain on the change of partial phases’ ratios was observed. It has been experimentally confirmed that annealing temperatures of at least 700 °C are required to eliminate local stress peaks after welding. However, an annealing temperature of 550 °C seems to be optimal to maintain sufficient mechanical properties.

Application of a portable indentation rig with Rockwell indenter to determine mechanical properties and residual stresses on an aluminum plate

2020 ◽  
Vol 55 (7-8) ◽  
pp. 246-257
Author(s):  
Saba Salmani Ghanbari ◽  
Amir-Hossein Mahmoudi
Keyword(s):  
Mechanical Properties ◽  
Residual Stresses ◽  
Structural Integrity ◽  
Indentation Load ◽  
Instrumented Indentation ◽  
Unknown Parameters ◽  
Plastic Properties ◽  
Wide Range ◽  
Portable Apparatus ◽  
Non Destructive

Measuring residual stresses is still a dilemma in many engineering applications. It is even more crucial when the industrial requirements demand for a non-destructive technique in order to avoid compromising the structural integrity of the engineering components. Furthermore, estimating the mechanical properties of the materials, especially when the components are aged, is of importance. Instrumented indentation has gained much interest in recent years. There are many studies in the literature which are focused on measuring residual stresses or mechanical properties using instrumented indentation. Since in many cases there is no possibility of transferring large samples or those under service, for possible measurements, having a portable rig can be very useful. Furthermore, indentation procedure is a low-cost non-destructive method with high accuracy which is able to measure the plastic properties of material as well as its residual stresses on which the designing and construction of the portable apparatus were based. The instrumented indentation testing details were followed according to the ASTM E2546-15 standard practice. In this research, a wide range of simulations were performed on a group of aluminum alloys in order to estimate the equi-biaxial residual stresses by analyzing the indentation load–displacement curves which were obtained from the experimental outcomes. Then neural networks were employed to estimate the unknown parameters. The performance accuracy of the designed portable apparatus and the acceptable precision of the introduced method were then verified with experimental tests performed on Al 2024-T351.

Effect of the Weld Joint Configuration on Stressed Components, Residual Stresses and Mechanical Properties

2014 ◽  
Vol 56 (4) ◽  
pp. 279-284 ◽  
Author(s):  
Bekir Çevik ◽  
Alpay Özer ◽  
Yusuf Özçatalbaş
Keyword(s):  
Mechanical Properties ◽  
Residual Stresses ◽  
Weld Joint ◽  
Joint Configuration

Effect of nickel on formation of transition layer during liquid-phase aluminizing of titanium

2020 ◽  
pp. 313-317
Author(s):  
A.I. Kovtunov ◽  
Yu.Yu. Khokhlov ◽  
S.V. Myamin
Keyword(s):  
Mechanical Properties ◽  
Liquid Phase ◽  
Intermetallic Layer ◽  
Reaction Diffusion ◽  
Strength Properties ◽  
Effect Of Temperature ◽  
Nickel Concentration ◽  
Aluminum Melt ◽  
Titanium Aluminum ◽  
Titanium Foam

Titanium—aluminum, titanium—foam aluminum composites and bimetals obtained by liquid-phase methods, are increasingly used in industry. At the liquid-phase methods as result of the reaction diffusion of titanium and aluminum is formed transitional intermetallic layer at the phase boundary of the composite, which reduces the mechanical properties of titanium and composite. To reduce the growth rate of the intermetallic layer between the layers of the composite and increase its mechanical properties, it is proposed to alloy aluminum melt with nickel. The studies of the interaction of titanium and molten aluminum alloyed with nickel made it possible to establish the effect of temperature and aluminizing time on the thickness, chemical and phase compositions of the transition intermetallic layer. The tests showed the effect of the temperature of the aluminum melt, the nickel concentration on the strength properties of titanium—aluminum bimetal.

Development of Combined Machining Modes, Investigation of Mechanical Properties and Structure of Deformed Semi-Finished Products from Alloy 01417

2020 ◽  
Vol 992 ◽  
pp. 498-503
Author(s):  
S. Sidelnikov ◽  
D. Voroshilov ◽  
M. Motkov ◽  
M. Voroshilova ◽  
V. Bespalov
Keyword(s):  
Mechanical Properties ◽  
Rare Earth Metals ◽  
Electrophysical Properties ◽  
Intermediate Annealing ◽  
Plastic Properties ◽  
Bar Rolling ◽  
Annealing Temperatures ◽  
Continuous Ingot ◽  
The Wire ◽  
Deformation Modes

The article presents the results of studies on the production of wire with a diameter of 0.5 mm from aluminum alloy 01417 with a content of rare-earth metals (REM) in the amount of 7-9% for aircraft construction needs. The deformation modes, the experimental technique and equipment for the implementation of the proposed technology described. The wire was obtained by drawing and bar rolling with subsequent drawing from a rod with a diameter of 5 mm, obtained previously using the process of combined rolling-extruding (CRE) from a continuous ingot with a diameter of 12 mm, cast in an electromagnetic mold (EMM). The wire obtained by the presented technology was subjected to 4 different heat treatment modes with annealing temperatures from 350 to 500 °C and holding time of 1 h in the furnace to achieve mechanical and electrophysical properties corresponding to TS 1-809-1038-2018. The level of strength and plastic properties obtained in the course of research required only one intermediate annealing. The microstructure of the wire was investigated and the modes were revealed that made it possible to obtain the required level of mechanical properties and electrical resistivity, satisfying TS 1-809-1038-2018.

scholarly journals Mechanical properties of rotary swaged steel components

2021 ◽  
Author(s):  
Dhia Charni ◽  
Svetlana Ortmann-Ishkina ◽  
Marius Herrmann ◽  
Christian Schenck ◽  
Jérémy Epp
Keyword(s):  
Mechanical Properties ◽  
Residual Stresses ◽  
Strain Curve ◽  
Dynamic Mechanical Properties ◽  
Process Conditions ◽  
Forming Process ◽  
Rotary Swaging ◽  
Surface Residual Stresses ◽  
Near Net Shape ◽  
As Stress

AbstractThe radial infeed rotary swaging is widely used as a diameter reduction forming process of axisymmetric workpieces, improving the mechanical properties with excellent near net shape forming. In the present study, rotary swaging experiments with different parameter setups were performed on steel tubes and bars under different material states and several resulting property modifications were investigated such as stress-strain curve, hardness, fatigue strength and surface residual stresses. The results show a significant work hardening induced by the rotary swaging process and an improvement in the static and dynamic mechanical properties was observed. Furthermore, the hardness distribution was homogenous in the cross section of the rotary swaged workpieces. Moreover, depending on the process conditions, different residual stresses distribution were generated along the surface.

scholarly journals Atomic Simulations of Packing Structures, Local Stress and Mechanical Properties for One Silicon Lattice with Single Vacancy on Heating

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3127
Author(s):  
Feng Dai ◽  
Dandan Zhao ◽  
Lin Zhang
Keyword(s):  
Mechanical Properties ◽  
Young’S Modulus ◽  
Young's Modulus ◽  
Silicon Crystal ◽  
Local Stress ◽  
Uniaxial Tensile ◽  
Single Vacancy ◽  
Vacancy Defects ◽  
Silicon Lattice ◽  
Atomic Simulations

The effect of vacancy defects on the structure and mechanical properties of semiconductor silicon materials is of great significance to the development of novel microelectronic materials and the processes of semiconductor sensors. In this paper, molecular dynamics is used to simulate the atomic packing structure, local stress evolution and mechanical properties of a perfect lattice and silicon crystal with a single vacancy defect on heating. In addition, their influences on the change in Young’s modulus are also analyzed. The atomic simulations show that in the lower temperature range, the existence of vacancy defects reduces the Young’s modulus of the silicon lattice. With the increase in temperature, the local stress distribution of the atoms in the lattice changes due to the migration of the vacancy. At high temperatures, the Young’s modulus of the silicon lattice changes in anisotropic patterns. For the lattice with the vacancy, when the temperature is higher than 1500 K, the number and degree of distortion in the lattice increase significantly, the obvious single vacancy and its adjacent atoms contracting inward structure disappears and the defects in the lattice present complex patterns. By applying uniaxial tensile force, it can be found that the temperature has a significant effect on the elasticity–plasticity behaviors of the Si lattice with the vacancy.

scholarly journals The effect of temperature and drawing ratio on the mechanical properties of polypropylene monofilaments

2014 ◽  
Author(s):  
Hesam Taheri ◽  
João Miguel Nóbrega ◽  
Pieter Samyn ◽  
José Antonio Covas
Keyword(s):  
Mechanical Properties ◽  
Effect Of Temperature ◽  
Drawing Ratio
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