scholarly journals Friction and Wear Performance Evaluation of Bio-Lubricants and DLC Coatings on Cam/Tappet Interface of Internal Combustion Engines

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7206
Author(s):  
Rehan Zahid ◽  
Muhammad Usman Bhutta ◽  
Riaz Ahmad Mufti ◽  
Muhammad Usman Abdullah ◽  
Haji Hassan Masjuki ◽  
...  
Keyword(s):  
Internal Combustion Engines ◽  
Environmentally Friendly ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Wear Performance ◽  
Dlc Coatings ◽  
Chemically Modified ◽  
Base Oils ◽  
Dlc Coating ◽  
Engine Components

The environmental concerns associated with artificially formulated engine oils have forced a shift towards bio-based lubricants. The deposition of hard coatings on engine components and migrating to environmentally friendly green lubricants can help in this regard. Chemically modified forms of vegetable oils, with better low-temperature characteristics and enhanced thermo-oxidative stability, are suitable substitutes to conventional lubricant base oils. The research presented in this manuscript was undertaken to experimentally investigate the wear and friction performance of a possible future generation of an environmentally friendly bio-based lubricant as a potential replacement for conventional engine lubricants. In order to quantify the tribological benefits which can be gained by the deposition of DLC coatings, (an (a-C:H) hydrogenated DLC coating and an (a-C:H:W) tungsten-doped DLC coating) were applied on the cam/tappet interface of a direct acting valve train assembly of an internal combustion engine. The tribological correlation between DLC-coated engine components, lubricant base oils and lubricant additives have been thoroughly investigated in this study using actual engine operating conditions. Two additive-free base oils (polyalphaolefines (PAO) and chemically-modified palm oil (TMP)) and two multi-additive-containing lubricants were used in this investigation. Real-time drive torque was measured to determine the friction force, detailed post-test analysis was performed, which involved the use of a specialized jig to measure camlobe wear. An optical profilometer was used to measure the wear on the tappet, high-resolution scanning electron microscopy was employed to study the wear mechanism and energy-dispersive X-ray spectroscopy was performed on the tested samples to qualitatively access the degradation of the coating. When using additive-free TMP, a low friction coefficient was observed for the cam/tappet interface. The presence of additives further improved the friction characteristics of TMP, resulting in reduced average friction torque values. A tremendous enhancement in wear performance was recorded with a-C:H-coated parts and the coating was able to withstand the test conditions with little or no delamination.

The effects of DLC-coated journal on improving seizure limit and reducing friction under engine oil lubrication

2021 ◽  
pp. 146808742110129
Author(s):  
Hidemi Ogihara ◽  
Takumi Iwata ◽  
Yuji Mihara ◽  
Makoto Kano
Keyword(s):  
Internal Combustion Engines ◽  
Fuel Efficiency ◽  
Internal Combustion ◽  
Engine Oil ◽  
Combustion Engines ◽  
Main Bearing ◽  
Dlc Coating ◽  
Lubrication Regime ◽  
Mixed Lubrication Regime ◽  
Reduce Emissions

Internal combustion engines have been improved markedly in recent years through efforts to conserve resources, reduce emissions and improve fuel efficiency. In this regard, the authors have been working to reduce friction and improve the seizure properties of the crankshaft main journal and main bearing. These mechanical components of internal combustion engines incur large friction losses. In order to reduce friction, journals have been coated with a diamond-like carbon (DLC) coating, which has been reported to reduce friction in the fluid lubrication regime in recent years. Another current issue of journals and bearings is the need to improve seizure resistance. Therefore, these properties were evaluated for material combinations of aluminium alloy bearings and DLC-coated journals, which have low affinity. The results revealed that friction was reduced under a fluid lubrication regime and seizure resistance was improved under a mixed lubrication regime.

scholarly journals The influence of centrial forces on crankshaft bearing lubrication is in emergency modes of the engine of the car

2021 ◽  
Vol 12 (2) ◽  
pp. 112-121
Author(s):  
Oleksandr Khrulev ◽  
◽  
Olexii Saraiev ◽  
Iryna Saraieva ◽  
◽  
...  
Keyword(s):  
Internal Combustion Engines ◽  
Operating Mode ◽  
Internal Combustion ◽  
Technical Condition ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Connecting Rod ◽  
Oil Supply ◽  
Technical Expert ◽  
The Difference

The analysis of the crankshaft bearing condition of the automotive internal combustion engines in the case of insufficiency and breakage of oil supply to them is carried out. It is noted that this fault is one of the most common causes of damage to rubbing pairs in operation. At the same time, the different groups of bearings are often damaged, which cannot be explained within the framework of existing models of plain bearing lubrication. The objective of the work is to develop a mathematical model of oil supply to connecting rod bearings in emergency mode, taking into account the characteristic features of the bearing design. The model also, depending on the nature of the damage, should help to determine and explain the causes of bearing failures if they occur in different modes when operating conditions are broken. A computational model has been developed that makes it possible to assess the effect of design differences in the features of oil supply and the action of the centrifugal forces during crankshaft rotation on the oil column in the lubrication hole where oil is supplied to the conrod bearing. Calculations of the change in time of the oil supply pressure to the connecting rod bearings for the various designs of the crankshaft lubrication holes have been performed. It is shown that, depending on the operating mode of the engine and its design, the oil pressure in front of the connecting rod bearings does not disappear immediately after oil supply failure to crankshaft. Moreover, the lower the crankshaft speed is, the longer the lubrication of the conrod bearings will continue. The calculation results are confirmed by the data of the expert studies of the engine technical condition, in which the crankshaft was wedged in the damaged main bearings was found in the absence of serious damage to the connecting rod ones. It has been found that such features of the damage correspond to an rapid breakage of the oil supply to the crankshaft in the case of such operational damage as the oil pump and pressure reducing valve failure, the oil filter seal and oil pan destruction, etc. The developed model explains the difference in lubrication conditions and in the damage feature to the main and connecting rod bearings in the emergency cases of the oil supply breakage, which are observed during operation, and helps to clarify the failure causes. This makes it possible to use the model and the obtained data when providing auto technical expert studies of the failure causes of automobile internal combustion engines This makes it possible to use the model and the obtained data when providing auto technical expert studies of the failure causes of automobile internal combustion engines when the operating conditions are broken.

scholarly journals The use of thermography in the diagnosis of ship piston internal combustion engines

2018 ◽  
Vol 182 ◽  
pp. 01027
Author(s):  
Jan Monieta
Keyword(s):  
Infrared Thermography ◽  
Internal Combustion Engines ◽  
Experimental Studies ◽  
Internal Combustion ◽  
Technical Condition ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Destructive Testing ◽  
Fault State ◽  
Floating Objects

The intensity of infrared radiation emitted by objects depends mainly on their temperature. One of the diagnostic signals may be the temperature field. In infrared thermography, this quantity is used as an indicator of the technical condition of marine objects. The article presents an overview of the use of infrared thermography for the diagnosis mainly of marine piston floating objects and various types of reciprocating internal combustion engines as well as examples of own research results. A general introduction to infrared thermography and common procedures for temperature measurement and non-destructive testing are presented. Experimental research was carried out both in laboratory conditions and in the operating conditions of sea-going vessels. Experimental studies consisted of the presentation of photographs of the same objects made in visible light and the use of infrared thermography. The same objects were also compared, but for different cylinders of the tested internal combustion engines as well as for the up state and fault state. The characteristics of the temperature values at selected points were taken depending on the engine load along with the approximation mathematical models of these dependencies.

Effect of IC Engine Operating Conditions on Combustion and Emission Characteristics

1993 ◽  
Vol 115 (4) ◽  
pp. 694-701 ◽  
Author(s):  
Jiang Lu ◽  
Ashwani K. Gupta ◽  
Eugene L. Keating
Keyword(s):  
Internal Combustion Engine ◽  
Combustion Chamber ◽  
Internal Combustion Engines ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Emission Characteristics ◽  
Ic Engine ◽  
Pollutants Emission ◽  
Good Agreement

Numerical simulation of flow, combustion, heat release rate, and pollutants emission characteristics have been obtained using a single cylinder internal combustion engine operating with propane as the fuel. The data show that for good agreement with experimental results on the peak pressure and the rate of pressure rise as a function of crank angle, spark ignition energy and local cylinder pressure must be properly modeled. The results obtained for NO and CO showed features which are qualitatively in good agreement and are similar to those reported in the literature for the chosen combustion chamber geometry. The results have shown that both the combustion chamber geometry and engine operating parameters affects the flame growth within the combustion chamber which subsequently affects the pollutants emission levels. The code employed the time marching procedure and solves the governing partial differential equations of multicomponent chemically reacting fluid flow by finite difference method. The numerical results provide a cost effective means of developing advanced internal combustion engine chamber geometry design that provides high efficiency and low pollution levels. It is expected that increased computational tools will be used in the future for enhancing our understanding of the detailed combustion process in internal combustion engines and all other energy conversion systems. Such detailed information is critical for the development of advanced methods for energy conservation and environmental pollution control.

scholarly journals A zonal approach for estimating pressure ratio at compressor extreme off-design conditions

2018 ◽  
Vol 20 (4) ◽  
pp. 393-404 ◽  
Author(s):  
José Galindo ◽  
Roberto Navarro ◽  
Luis Miguel García-Cuevas ◽  
Daniel Tarí ◽  
Hadi Tartoussi ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
High Speed ◽  
Internal Combustion Engines ◽  
Pressure Ratio ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Combustion Engines ◽  
One Dimensional ◽  
Performance Map

Zero-dimensional/one-dimensional computational fluid dynamics codes are used to simulate the performance of complete internal combustion engines. In such codes, the operation of a turbocharger compressor is usually addressed employing its performance map. However, simulation of engine transients may drive the compressor to work at operating conditions outside the region provided by the manufacturer map. Therefore, a method is required to extrapolate the performance map to extended off-design conditions. This work examines several extrapolating methods at the different off-design regions, namely, low-pressure ratio zone, low-speed zone and high-speed zone. The accuracy of the methods is assessed with the aid of compressor extreme off-design measurements. In this way, the best method is selected for each region and the manufacturer map is used in design conditions, resulting in a zonal extrapolating approach aiming to preserve accuracy. The transitions between extrapolated zones are corrected, avoiding discontinuities and instabilities.

A Novel Electromechanical Solution for Cam-Switching in High Performance Internal Combustion Engines

2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Andrea De Martin ◽  
Giovanni Jacazio ◽  
Massimo Sorli
Keyword(s):  
High Performance ◽  
Internal Combustion Engines ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Valve Lift ◽  
Combustion Engines ◽  
Critical Aspect ◽  
Conceptual Design Phase ◽  
Common Strategy ◽  
Switch System

Abstract The variation of the valve lift is a fairly common strategy currently adopted in several in-service internal combustion engines to optimize their performance depending on the operating conditions of the vehicle. The most critical aspect to consider during the conceptual design phase of a cam switch system is the extremely narrow window of opportunity to perform the cam change, which duration is defined by the time during which the corresponding valve lift is null. To meet this requirement and ensure safe, repeatable movements, a novel architecture based on the combination of a new electromechanical actuator and its dedicated control system is presented. The architecture is at first introduced with reference to the numerous examples available in the literature, and hence mathematically described. The dynamic model of the system derived from the presented equation is then used to study the performance of the presented solution and define its control strategy. Results are finally presented and discussed.

Behavior Prediction Model in Gas Fueled Spark Ignition Internal Combustion Engines Turbocharged for Genset Application

2013 ◽  
Author(s):  
Jorge Duarte Forero ◽  
German Amador Diaz ◽  
Fabio Blanco Castillo ◽  
Lesme Corredor Martinez ◽  
Ricardo Vasquez Padilla
Keyword(s):  
Equivalence Ratio ◽  
Internal Combustion Engines ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Inlet Temperature ◽  
Combustion Engines ◽  
Gaseous Fuels ◽  
Methane Number

In this paper, a mathematical model is performed in order to analyze the effect of the methane number (MN) on knock tendency when spark ignition internal combustion engine operate with gaseous fuels produced from different thermochemical processes. The model was validated with experimental data reported in literature and the results were satisfactory. A general correlation for estimating the autoignition time of gaseous fuels in function of cylinder temperature, and pressure, equivalence ratio and methane number of the fuel was carried out. Livengood and Wu correlation is used to predict autoignition in function of the crank angle. This criterium is a way to predict the autoignition tendency of a fuel/air mixture under engine conditions and consider the ignition delay. A chemical equilibrium model which considers 98 chemical species was used in this research in order to simulate the combustion of the gaseous fuels at differents engine operating conditions. The effect of spark advance, equivalence ratio, methane number (MN), charge (inlet pressure) and inlet temperature (manifold temperature) on engine knocking is evaluated. This work, explore the feasibility of using syngas with low methane number as fuel for commercial internal combustion engines.

An Explanation for Observed Compression Ratios in Internal Combustion Engines

1991 ◽  
Vol 113 (4) ◽  
pp. 511-513 ◽  
Author(s):  
S. A. Klein
Keyword(s):  
Internal Combustion Engines ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Otto Cycle ◽  
Diesel Cycle ◽  
Maximum Work ◽  
The Ideal

Comparisons of the compression ratios, efficiencies, and work of the ideal Otto and Diesel cycles are presented at conditions that yield maximum work per cycle. The compression ratios that maximize the work of the Diesel cycle are found always to be higher than those for the Otto cycle at the same operating conditions, although the thermal efficiencies are nearly identical. The compression ratios that maximize the work of the Otto and Diesel cycles compare well with the compression ratios employed in corresponding production engines.

scholarly journals Experimental Research of Fibrous Materials for Two-Stage Filtration of the Intake Air of Internal Combustion Engines

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7166
Author(s):  
Tadeusz Dziubak ◽  
Leszek Bąkała ◽  
Sebastian Dominik Dziubak ◽  
Kamil Sybilski ◽  
Michał Tomaszewski
Keyword(s):  
Pressure Drop ◽  
Absorption Coefficient ◽  
Internal Combustion Engines ◽  
Filter Material ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Two Stage ◽  
Stage System ◽  
Dust Absorption

Pollutant properties in intake air to internal combustion engines were analyzed. Mineral dust particles’ influence on accelerated engine components’ wear was discussed. Dust concentration values in the air under various operating conditions in trucks and special vehicles were presented. The idea and necessity for using two-stage filters, operating in a “multi-cyclone–porous partition” system for vehicles operated in dusty air conditions, are presented. Information from the literature information has been presented, showing that impurities in small grain sizes reduce fiber bed absorbency. It has been shown that such a phenomenon occurs during filter material operation, located directly behind the inertial filter (multi-cyclone), which off-road vehicles are equipped with. It results in a greater pressure drop intensity increase and a shorter proper filter operation period. It has been shown that filter material selection for the motor vehicle air filter requires knowledge of the mass of stopped dust per filtration unit area (dust absorption coefficient km) determined for a given permissible resistance value Δpfdop. It has been shown that there is no information on absorption coefficient values for filter materials operating in a two-stage “multi-cyclone–porous partition” separation system. Original methodology and conditions for determining dust absorption coefficient (km) of a separation partition, operating under the conditions of two-stage filtration, were presented. The following characteristics were tested: separation efficiency, filtration performance, and pressure drop characteristics of three different filtration partitions. These were A (cellulose), B (cellulose and polyester), and C (cellulose, polyester, and nanofibers layer), working individually and in a two-stage system—behind the cyclone. Granulometric dust composition dosed into the cyclone and cyclone downstream was determined. During tests, conditions corresponding to air filter’s actual operating conditions, including separation speed and dust concentration in the air, were maintained. For the pressure drop values, the dust absorption coefficient (km) values of three different filtration partitions (A, B, and C), working individually and in a two-stage system—behind the cyclone—were determined experimentally.

Sign in / Sign up

Export Citation Format

Share Document