scholarly journals Experimental Research of Selected Lattice Structures Developed with 3D Printing Technology

Materials ◽  
2022 ◽  
Vol 15 (1) ◽  
pp. 378
Author(s):  
Paweł Bogusz ◽  
Arkadiusz Popławski ◽  
Michał Stankiewicz ◽  
Bartłomiej Kowalski
Keyword(s):  
Energy Absorption ◽  
Experimental Research ◽  
Lattice Structures ◽  
Absorbed Energy ◽  
Photographic Material ◽  
Beam Elements ◽  
Initial Stage ◽  
Minimum Cross Section ◽  
Different Characteristics ◽  
Additive Technique

This paper presents the results of the experimental research of 3D structures developed with an SLA additive technique using Durable Resin V2. The aim of this paper is to evaluate and compare the compression curves, deformation process and energy-absorption parameters of the topologies with different characteristics. The structures were subjected to a quasi-static axial compression test. Five different topologies of lattice structures were studied and compared. In the initial stage of the research, the geometric accuracy of the printed structures was analysed through measurement of the diameter of the beam elements at several selected locations. Compression curves and the stress history at the minimum cross-section of each topology were determined. Energy absorption parameters, including absorbed energy (AE) and specific absorbed energy (SAE), were calculated from the compression curves. Based on the analysis of the photographic material, the failure mode was analysed, and the efficiency of the topologies was compared.

scholarly journals Fault-tolerant elastic–plastic lattice material

2019 ◽  
Vol 378 (2162) ◽  
pp. 20190107 ◽  
Author(s):  
Michael Ryvkin ◽  
Viacheslav Slesarenko ◽  
Andrej Cherkaev ◽  
Stephan Rudykh
Keyword(s):  
Energy Absorption ◽  
Fault Tolerant ◽  
Three Dimensional ◽  
Uniaxial Tensile ◽  
Elastoplastic Material ◽  
Beam Elements ◽  
Initial Stage ◽  
Final Failure ◽  
Thin Beams ◽  
Beam Lattice

The paper describes a fault-tolerant design of a special two-dimensional beam lattice. The morphology of such lattices was suggested in the theoretical papers (Cherkaev and Ryvkin 2019 Arch. Appl. Mech. 89 , 485–501; Cherkaev and Ryvkin 2019 Arch. Appl. Mech. 89 , 503–519), where its superior properties were found numerically. The proposed design consists of beam elements with two different thicknesses; the lattice is macro-isotropic and stretch dominated. Here, we experimentally verify the fault-tolerant properties of these lattices. The specimens were three-dimensional-printed from the VeroWhite elastoplastic material. The lattice is subjected to uniaxial tensile loading. Due to its morphology, the failed beams are evenly distributed in the lattice at the initial stage of damage; at this stage, the material remains intact, preserves its bearing ability, and supports relatively high strains before the final failure. At the initial phase of damage, the thinner beams buckle; then another group of separated thin beams plastically yield and rupture. The fatal macro-crack propagates after the distributed damage reaches a critical level. This initial distributed damage stage allows for a better energy absorption rate before the catastrophic failure of the structure. The experimental results are supported by simulations which confirm that the proposed fault-tolerant material possesses excellent energy absorption properties thanks to the distributed damage stage phenomenon. This article is part of the theme issue ‘Modelling of dynamic phenomena and localization in structured media (part 2)’.

scholarly journals Dynamic crushing behavior of closed-cell aluminum foams based on different space-filling unit cells

2021 ◽  
Vol 21 (3) ◽  
Author(s):  
S. Talebi ◽  
R. Hedayati ◽  
M. Sadighi
Keyword(s):  
Surface Area ◽  
Dynamic Behavior ◽  
Energy Absorption ◽  
Peak Stress ◽  
Absorption Capacity ◽  
Unit Cell ◽  
Lattice Structures ◽  
Energy Absorption Capacity ◽  
Closed Cell ◽  
Unit Cells

AbstractClosed-cell metal foams are cellular solids that show unique properties such as high strength to weight ratio, high energy absorption capacity, and low thermal conductivity. Due to being computation and cost effective, modeling the behavior of closed-cell foams using regular unit cells has attracted a lot of attention in this regard. Recent developments in additive manufacturing techniques which have made the production of rationally designed porous structures feasible has also contributed to recent increasing interest in studying the mechanical behavior of regular lattice structures. In this study, five different topologies namely Kelvin, Weaire–Phelan, rhombicuboctahedron, octahedral, and truncated cube are considered for constructing lattice structures. The effects of foam density and impact velocity on the stress–strain curves, first peak stress, and energy absorption capacity are investigated. The results showed that unit cell topology has a very significant effect on the stiffness, first peak stress, failure mode, and energy absorption capacity. Among all the unit cell types, the Kelvin unit cell demonstrated the most similar behavior to experimental test results. The Weaire–Phelan unit cell, while showing promising results in low and medium densities, demonstrated unstable behavior at high impact velocity. The lattice structures with high fractions of vertical walls (truncated cube and rhombicuboctahedron) showed higher stiffness and first peak stress values as compared to lattice structures with high ratio of oblique walls (Weaire–Phelan and Kelvin). However, as for the energy absorption capacity, other factors were important. The lattice structures with high cell wall surface area had higher energy absorption capacities as compared to lattice structures with low surface area. The results of this study are not only beneficial in determining the proper unit cell type in numerical modeling of dynamic behavior of closed-cell foams, but they are also advantageous in studying the dynamic behavior of additively manufactured lattice structures with different topologies.

scholarly journals Monitoring of the Impact of Lithium Nitrate on the Alkali–aggregate Reaction Using Acoustic Emission Methods

Materials ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 20
Author(s):  
Justyna Zapała-Sławeta ◽  
Grzegorz Świt
Keyword(s):  
Acoustic Emission ◽  
Initial Reaction ◽  
Lithium Nitrate ◽  
Acoustic Emission Method ◽  
Emission Method ◽  
Acoustic Activity ◽  
Initial Stage ◽  
Chemical Admixture ◽  
Different Characteristics ◽  
The Impact

The study analyzed the possibility of using the acoustic emission method to analyse the reaction of alkali with aggregate in the presence of lithium nitrate. Lithium nitrate is a chemical admixture used to reduce adverse effects of corrosion. The tests were carried out using mortars with reactive opal aggregate, stored under the conditions defined by ASTM C227. The acoustic activity of mortars with a corrosion inhibitor was referred to linear changes and microstructure of specimens in the initial reaction stages. The study found a low acoustic activity of mortars with lithium nitrate. Analysis of characteristic parameters of acoustic emission signals, combined with the observation of changes in the microstructure, made it possible to describe the corrosion processes. As the reaction progressed, signals with different characteristics were recorded, indicating aggregate cracking at the initial stage of the reaction, followed by cracking of the cement paste. The results, which were referred to the acoustic activity of reference mortars, confirmed that the reaction of opal aggregate with alkali was mitigated in mortars with lithium nitrate, and the applied acoustic emission method enabled the detection and monitoring of ASR progress.

Multi-objective design optimization of additively manufactured lattice structures for improved energy absorption performance

2021 ◽  
pp. 095440622199554
Author(s):  
Recep M Gorguluarslan
Keyword(s):  
Energy Absorption ◽  
Response Surfaces ◽  
Optimization Process ◽  
Truss Optimization ◽  
Size Optimization ◽  
Lattice Structures ◽  
Multi Objective ◽  
Lattice Design ◽  
Highly Nonlinear ◽  
Absorption Performance

This paper aims to improve the energy absorption performance of stiffness-optimized lattice structures by utilizing a multi-objective surrogate-based size optimization that considers the additive manufacturing (AM) constraints such as the minimum printable size. A truss optimization is first utilized at the unit cell level under static compressive loads for stiffness maximization and two optimized lattice configurations called the Face-Body Centered Cubic (FBCC) lattice and the Octet Cubic (OC) are obtained. A multi-objective size optimization process is then carried out to improve the energy absorption capabilities of those lattice designs using non-linear compression simulations with Nylon12 material to be fabricated by the Multi Jet Fusion (MJF) AM process. Thin plate spline (TPS) interpolation method is found to produce very high accuracy as the surrogate model to predict the highly nonlinear response surfaces of energy absorption objectives in the optimization. Compared to the lattice designs with uniform strut diameters, by using the optimization process, the maximum energy absorption efficiency ( EAEm) and the crush stress efficiency ( CSE) of the OC lattice design are further improved up to 33% and 37%, respectively. The FBCC lattice design is also found to have superior EAEm performance compared to the existing lattice types considered for fabricating by the MJF process in the literature.

An experimental investigation on mechanical performances of 3D printed lightweight ABS pipes with different cellular wall thickness

2021 ◽  
Vol 15 (2) ◽  
pp. 8169-8177
Author(s):  
Berkay Ergene ◽  
İsmet ŞEKEROĞLU ◽  
Çağın Bolat ◽  
Bekir Yalçın
Keyword(s):  
Compressive Strength ◽  
Energy Absorption ◽  
Wall Thickness ◽  
Lattice Structure ◽  
Honeycomb Structure ◽  
Cellular Structures ◽  
Compression Tests ◽  
Absorbed Energy ◽  
Great Opportunity ◽  
3D Printed

In recent years, cellular structures have attracted great deal of attention of many researchers due to their unique properties like exhibiting high strength at low density and great energy absorption. Also, the applications of cellular structures (or lattice structures) such as wing airfoil, tire, fiber and implant, are mainly used in aerospace, automotive, textile and biomedical industries respectively. In this investigation, the idea of using cellular structures in pipes made of acrylonitrile butadiene styrene (ABS) material was focused on and four different pipe types were designed as honeycomb structure model, straight rib pattern model, hybrid version of the first two models and fully solid model. Subsequently, these models were 3D printed by using FDM method and these lightweight pipes were subjected to compression tests in order to obtain stress-strain curves of these structures. Mechanical properties of lightweight pipes like elasticity modulus, specific modulus, compressive strength, specific compressive strength, absorbed energy and specific absorbed energy were calculated and compared to each other. Moreover, deformation modes were recorded during all compression tests and reported as well. The results showed that pipe models including lattice wall thickness could be preferred for the applications which don’t require too high compressive strength and their specific energy absorption values were notably capable to compete with fully solid pipe structures. In particular, rib shape lattice structure had the highest elongation while the fully solid one possessed worst ductility. Lastly, it is pointed out that 3D printing method provides a great opportunity to have a foresight about production of uncommon parts by prototyping.

Experimental assessment of adding carbon nanotubes on the impact properties of Kevlar-ultrahigh molecular weight polyethylene fibers hybrid composites

2020 ◽  
pp. 152808372092148 ◽  
Author(s):  
Mansour B Bigdilou ◽  
Reza Eslami-Farsani ◽  
Hossein Ebrahimnezhad-Khaljiri ◽  
Mohammad A Mohammadi
Keyword(s):  
Carbon Nanotubes ◽  
Molecular Weight ◽  
Energy Absorption ◽  
Hybrid Composites ◽  
Ultrahigh Molecular Weight Polyethylene ◽  
Absorbed Energy ◽  
Impact Properties ◽  
Damage Area ◽  
Ultrahigh Molecular Weight ◽  
The Impact

In the present study, the effect of adding various percentage (0.1, 0.3, 0.5, and 0.9 wt.%) of carbon nanotubes on the impact properties of hybrid composites reinforced with the different stacking sequence of Kevlar fibers and ultrahigh molecular weight polyethylene was investigated. The obtained results showed that the composite with the configuration of sandwiched ultrahigh molecular weight polyethylene layers by Kevlar layers had the higher impact properties as compared with other hybrid configurations. Adding 0.1 wt.% carbon nanotubes in this configuration was caused to increase the normalized absorbed energy more than 6.5 times. The fracture surface of this configuration showed that the branching and expanding the damage area were the dominant mechanisms for the energy absorption of impactor. Also, the field emission scanning electron microscope illustrated that the carbon nanotubes by bridging, pulling out, and fracturing mechanisms increased the capability of energy absorption in the hybrid composites.

Architected functionally graded porous lattice structures for optimized elastic-plastic behavior

2020 ◽  
Vol 234 (8) ◽  
pp. 1099-1116 ◽  
Author(s):  
Mahshid Mahbod ◽  
Masoud Asgari ◽  
Christian Mittelstedt
Keyword(s):  
Mechanical Properties ◽  
Energy Absorption ◽  
Specific Energy ◽  
Elastic Moduli ◽  
Maximum Stress ◽  
Functionally Graded ◽  
Plastic Behavior ◽  
Lattice Structures ◽  
Porous Structures ◽  
Specific Energy Absorption

In this paper, the elastic–plastic mechanical properties of regular and functionally graded additively manufactured porous structures made by a double pyramid dodecahedron unit cell are investigated. The elastic moduli and also energy absorption are evaluated via finite element analysis. Experimental compression tests are performed which demonstrated the accuracy of numerical simulations. Next, single and multi-objective optimizations are performed in order to propose optimized structural designs. Surrogated models are developed for both elastic and plastic mechanical properties. The results show that elastic moduli and the plastic behavior of the lattice structures are considerably affected by the cell geometry and relative density of layers. Consequently, the optimization leads to a significantly better performance of both regular and functionally graded porous structures. The optimization of regular lattice structures leads to great improvement in both elastic and plastic properties. Specific energy absorption, maximum stress, and the elastic moduli in x- and y-directions are improved by 24%, 79%, 56%, and 9%, respectively, compared to the base model. In addition, in the functionally graded optimized models, specific energy absorption and normalized maximum stress are improved by 64% and 56%, respectively, in comparison with the base models.

Quasi-Static Axial Compression Behavior and Energy Absorption Evaluation of Steel Foam-Filled Tubes

2020 ◽  
Vol 993 ◽  
pp. 863-868
Author(s):  
Chao Qun Guo ◽  
Tian Yao Wang ◽  
Tian Xiang Yuan ◽  
De Lin Ma ◽  
Yun Zhou ◽  
...  
Keyword(s):  
Plastic Deformation ◽  
Energy Absorption ◽  
Unit Volume ◽  
Deformation Mode ◽  
Absorbed Energy ◽  
Compression Behavior ◽  
Plateau Stress ◽  
Compressive Performance ◽  
Foam Filled ◽  
Steel Foam

The aim of this paper is to study the quasi-static axial compressive performance of newly developed steel foam-filled tubes (SFFTs). The energy absorption capability of steel foam-filled tubes was assessed. The results show that steel foam-filled tubes collapse in the axisymmetric-concertina deformation mode. The plateau stress of the plastic deformation of the steel foam-filled tubes decreases with the increase of porosity of steel foams, and is significantly higher than the sum of the identical steel foam and aluminum tube. The absorbed energy per unit volume of the steel foam-filled tubes is 8%~ 15% higher than the sum of those of identical aluminum tubes and steel foams with porosity ranging from 65% to 80%.

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