scholarly journals Cross-Flow Microfiltration of Glycerol Fermentation Broths with Citrobacter freundii

Membranes ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 67 ◽  
Author(s):  
Wirginia Tomczak ◽  
Marek Gryta
Keyword(s):  
Colloidal Particles ◽  
Ceramic Membrane ◽  
Fermentation Broth ◽  
Cross Flow ◽  
Transmembrane Pressure ◽  
Citrobacter Freundii ◽  
Permeate Flux ◽  
Glycerol Fermentation ◽  
Fermentation Broths ◽  
The Impact

This paper reports the study of the cross-flow microfiltration (MF) of glycerol fermentation broths with Citrobacter freundii bacteria. A single channel tubular ceramic membrane with a nominal pore size of 0.14 µm was used. It has been demonstrated that the MF ceramic membrane has been successfully applied to bacteria cell removal and to effectively eliminate colloidal particles from glycerol fermentation broths. However, due to fouling, the significant reduction of the MF performance has been demonstrated. In order to investigate the impact of transmembrane pressure (TMP) and feed flow rate (Q) on MF performance, 24 experiments have been performed. The highest steady state permeate flux (138.97 dm3/m2h) was achieved for 0.12 MPa and 1000 dm3/h. Fouling analysis has been studied based on the resistance-in series model. It has been found that the percentage of irreversible fouling resistance during the MF increases with increasing TMP and Q. The permeate flux regeneration has been achieved by membrane cleaning with 3 wt % NaOH and 3 wt % H3PO4 at 45 °C. The results of this study are expected to be useful in industrially employing the MF process as the first step of glycerol fermentation broth purification.

scholarly journals Comparison of Polypropylene and Ceramic Microfiltration Membranes Applied for Separation of 1,3-PD Fermentation Broths and Saccharomyces cerevisiae Yeast Suspensions

Membranes ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 44
Author(s):  
Wirginia Tomczak ◽  
Marek Gryta
Keyword(s):  
Saccharomyces Cerevisiae ◽  
Ceramic Membrane ◽  
Fermentation Broth ◽  
Permeate Flux ◽  
Yeast Saccharomyces Cerevisiae ◽  
Duration Of Action ◽  
Cleaning Agents ◽  
Efficiency Performance ◽  
Microfiltration Membranes ◽  
Fermentation Broths

In recent years, microfiltration (MF) has gained great interest as an excellent technique for clarification of biological suspensions. This paper addresses a direct comparison of efficiency, performance and susceptibility to cleaning of the ceramic and polymeric MF membranes applied for purification of 1,3-propanediol (1,3-PD) fermentation broths and suspensions of yeast Saccharomyces cerevisiae. For this purpose, ceramic, titanium dioxide (TiO2) based membranes and polypropylene (PP) membranes were used. It has been found that both TiO2 and PP membranes provide sterile permeate during filtration of 1,3-PD broths. However, the ceramic membrane, due to the smaller pore diameter, allowed obtaining a better quality permeate. All the membranes used were highly susceptible to fouling with the components of the clarified broths and yeast suspensions. The significant impact of the feed flow velocity and fermentation broth composition on the relative permeate flux has been demonstrated. Suitable cleaning agents with selected concentration and duration of action effectively cleaned the ceramic membrane. In turn, the use of aggressive cleaning solutions led to degradation of the PP membranes matrix. Findings of this study add to a growing body of literature on the use of ceramic and polypropylene MF membranes for the clarification of biological suspensions.

Effect of Fluidized Bed on Permeate Flux in Ceramic Membrane Cross-Flow Microfiltration

1995 ◽  
Vol 60 (12) ◽  
pp. 2074-2084
Author(s):  
Petr Mikulášek
Keyword(s):  
Fluidized Bed ◽  
Ceramic Membrane ◽  
Cross Flow ◽  
Experimental System ◽  
Experimental Results ◽  
Spherical Particles ◽  
Permeate Flux ◽  
Model Fluid ◽  
Optimum Porosity ◽  
Tubular Membranes

The microfiltration of a model fluid on an α-alumina microfiltration tubular membrane in the presence of a fluidized bed has been examined. Following the description of the basic characteristic of alumina tubular membranes, model dispersion and spherical particles used, some comments on the experimental system and experimental results for different microfiltration systems are presented. From the analysis of experimental results it may be concluded that the use of turbulence-promoting agents resulted in a significant increase of permeate flux through the membrane. It was found out that the optimum porosity of fluidized bed for which the maximum values of permeate flux were reached is approximately 0.8.

scholarly journals Data-driven Modelling of Microfiltration Process with Embedded Static Mixer for Steepwater from Corn Starch Industry

2017 ◽  
Author(s):  
Laslo Šereš ◽  
Ljubica Dokić ◽  
Bojana Ikonić ◽  
Dragana Šoronja-Simović ◽  
Miljana Djordjević ◽  
...  
Keyword(s):  
Corn Starch ◽  
Desirability Function ◽  
Specific Energy Consumption ◽  
Cross Flow ◽  
Operating Conditions ◽  
Transmembrane Pressure ◽  
Static Mixer ◽  
Permeate Flux ◽  
Experimental Conditions ◽  
Starch Industry

Cross-flow microfiltration using ceramic tubular membrane was applied for treatment of steepwater from corn starch industry. Experiments are conducted according to the faced centered central composite design at three different transmembrane pressures (1, 2 and 3 bar) and cross-flow velocities (100, 150 and 200 L/h) with and without the usage of Kenics static mixer. For examination of the influence of the selected operating conditions at which usage of the static mixer is justified, a response surface methodology and desirability function approach were used. Obtained results showed improvement in the average permeate flux by using Kenics static mixer for 211 % to 269 % depending on experimental conditions when compared to the system without the static mixer. As a result of optimization, the best results considering flux improvement as well as reduction of specific energy consumption were obtained at low transmembrane pressure and lower feed cross-flow rates.

Influence of Transmembrane Pressure on Microfiltration of Suspensions

2013 ◽  
Vol 788 ◽  
pp. 152-155
Author(s):  
Tomáš Bakalár ◽  
Milan Búgel ◽  
Henrieta Pavolová ◽  
Gabriel Müller
Keyword(s):  
Experimental Data ◽  
Ceramic Membrane ◽  
Single Channel ◽  
Transmembrane Pressure ◽  
Permeate Flux ◽  
Natural Sorbent ◽  
Styrene Divinylbenzene

The influence of transmembrane pressure on the permeate flux, and the critical and limiting fluxes in microfiltration of two sorbents Bentonite a natural sorbent, montmorillonite based clay and Lewatit S1468 a synthetic sorbent, styrene-divinylbenzene based copolymer were studied. An asymmetric single-channel inorganic ceramic membrane based on α-Al2O3 was used. The experimental data were obtained by continuous microfiltration equipment. According to the results the limiting flux ranged from 37 to 70 l.m-2.h-1 for Bentonite suspensions. It was not possible to estimate the limiting flux for Lewatit S1468 suspension.

Concentration and Desalination of Protein Derived from Tuna Cooking Juice by Nanofiltration

2013 ◽  
Vol 65 (4) ◽  
Author(s):  
Muhammadameen Hajihama ◽  
Wirote Youravong
Keyword(s):  
Membrane Filtration ◽  
Protein Concentration ◽  
Protein Hydrolysate ◽  
Salt Content ◽  
Cross Flow ◽  
Transmembrane Pressure ◽  
Permeate Flux ◽  
Batch Mode ◽  
Additional Process ◽  
Canning Industry

Tuna cooking juice is a co-product of tuna canning industry. It riches in protein, currently used for production of feed meal as well as protein hydrolysate. The finish products are usually in the form of concentrate, produced by evaporation process. However, evaporation is energy consumable process and the salt content level of the concentrate is often over the standard, thus required additional process for lowering salt content e.g. crystallization. The use of membrane technology, therefore, is of interest, since it required less energy and footprint compared with evaporation and is also able to reduce salt content of the concentrate. The aim of this study were to employ and select the membrane filtration process, and optimize the operating condition for protein concentration and desalination of tuna cooking juice. The results indicated that nanofiltration (NF) was more suitable than the ultrafiltration (UF) process, regarding the ability in protein recovery and desalination. The NF performance was evaluated in terms of permeation flux and protein and salt retentions. The protein and salt rejections of NF were 96 % and 5 %, respectively. The permeate flux(J) increased as transmembrane pressure (TMP) or cross flow rate (CFR) increased and the highest flux was obtained at TMP of 10 bar and CFR of 800 L/h. Operating with batch mode, the permeate flux was found to decrease as protein concentration increased, and at volume concentration factor about 4, the protein concentration  about 10% while salt removal was aproximately 70 % of the initial value. This work clearly showed that NF was successfully employed for concentration and desalination of protein derived from tuna cooking juice.

scholarly journals Microfiltration with periodic gas backwashing as an alternative technique for increasing permeate flux

2018 ◽  
Vol 72 (2) ◽  
pp. 59-68
Author(s):  
Tijana Urosevic ◽  
Dragan Povrenovic ◽  
Predrag Vukosavljevic ◽  
Ivan Urosevic
Keyword(s):  
Steady State ◽  
Flow Rate ◽  
Driving Force ◽  
Fruit Juice ◽  
Cross Flow ◽  
Fruit Juices ◽  
Transmembrane Pressure ◽  
Permeate Flux ◽  
Cross Flow Filtration ◽  
Flow Filtration

In this paper, the influence of operating parameters (transmembrane pressure, temperature, the flow rate of retentate) on the cross - flow microfiltration of synthetic fruit juice and periodic backwashing with air was examined. In the experiments, the Kerasep W5 ceramic membrane with a separation limit of 0.2 ?m was used. The results of experiments in which different transmembrane pressures were used showed that stationary fluxes, at stationary conditions, after 60 minutes, have similar values. So, it can be concluded that the value of the driving force is irrelevant at steady state conditions. However, until the steady state conditions are established, a positive effect of the increase in the driving force is opposed to the negative effect of the increased polarization resistance, as a result of the driving force increase. Thus, the optimal transmembrane pressure was determined amounting to 2 bars. The optimum temperature of the process of clearing the fruit juices by microfiltration is reported as 55?C. Higher temperatures are not used due to a degrading effect on the chemical composition of the juice and a long microfiltration process. With an increase in the temperature of retentate from 22?C to 55?C, the permeate flux increased up to 60%. Increasing the flow rate of retentate reduces the thickness of the formed layer on the surface of the membrane. Due to limitations of the experimental setup and the large surface area of the membrane, the specific velocity of the retentate was low, so that the effects of cross-flow filtration were absent. The use of cross-flow filtration is one of the main requirements for increasing permeate flux, but in the present case it was in overall insufficient, so we have applied periodic air backwashing for improving fruit juice flux during membrane clarification. With this technique, the deposited layer on the membrane is lifted and the permeate flux is maintained at high levels preventing establishment of the steady state in the low flux zone. The time spent for the periodic backwashing was low as compared to the benefits of the increase in the collected permeate quantity. In all experiments with periodic backwashing with air, the collected permeate quantity is higher for up to 72.5 % as compared to experiments without backwashing. By increasing the backwashing duration, the flux increase is up to 5 %, which can be significant for microfiltration at industrial scale. Therefore, this technique is certainly recommended for microfiltration in the production of fruit juices.

scholarly journals Dynamic Modeling of Streptomyces hygroscopicus Fermentation Broth Microfiltration by Artificial Neural Networks

2019 ◽  
Author(s):  
Aleksandar Jokić ◽  
Nevenka Nikolić ◽  
Nataša Lukić ◽  
Jovana Grahovac ◽  
Jelena Dodić ◽  
...  
Keyword(s):  
Neural Networks ◽  
Artificial Neural Networks ◽  
Dynamic Modeling ◽  
Fermentation Broth ◽  
Optimal Number ◽  
Streptomyces Hygroscopicus ◽  
Transmembrane Pressure ◽  
Ann Model ◽  
Permeate Flux ◽  
Artificial Neural

Artificial neural networks (ANNs) have been used to dynamically model cross-flow microfiltration of Streptomyces hygroscopicus fermentation broths. The aim is to predict permeate flux as a function of temperature, feed flow, transmembrane pressure and processing time. Dynamic modeling of microfiltration performance of complex systems (such as broths) is very important for design of new processes and better understanding of the present. The results of ANN model analysis suggest that the coefficients of the determination have high values. The application of the Bayesian regularization gave better results to the performance of the neural network compared to the Levenberg-Marquet algorithm. The optimal number of neurons in the hidden layer is eight. Analysis of the absolute relative error showed excellent permeate flux estimates for 100 % of the data points, with an error less than 5 % for the data obtained during microfiltration in the presence of a turbulence promoter. Whilst in the case of microfiltration without turbulence promoter 90 % of predictions have an error less than 10 %. The results of applying the concept of neural networks in the dynamic modeling of microfiltration of Streptomyces hygroscopicus fermentative broths with and without a turbulence promoter clearly show the validity of proposed method for simulation and prediction of microfiltration experimental results.

Analysis of Physical Properties and Experimental Behaviour of High Turbulent Flow in Cross-Flow Microfiltration of Ac¸ai Juice

2009 ◽  
Author(s):  
Renata Natsumi Haneda ◽  
Se´rgio Rodrigues Fontes
Keyword(s):  
Pore Size ◽  
Average Pore Size ◽  
Cross Flow ◽  
Rheological Behaviour ◽  
Transmembrane Pressure ◽  
Euterpe Oleracea ◽  
Permeate Flux ◽  
Average Pore ◽  
Flow Behaviour Index ◽  
Transmembrane Flux

This paper presents an experimental investigation of the cross-flow microfiltration process applied to the clarifying of ac¸ai (Euterpe oleracea Mart.) juice. Ac¸ai juice is a complex fluid, similar to a suspension of particles (fibers and cellulose) mixed in water, which contains ions of iron, zinc, maganese and pigments, as anthocyanins. In this study, a commercial membrane of α-alumina (Al2O3) in the form of a tube with 1.2μm of average pore size was utilized to investigate the clarifying of juice. This pore size of the ceramic structure was utilized in an attempt to reduce the polarization phenomenon and improve the permeate flux without utilizing the usual enzymatic treatment made in the microfiltration processes. The rheological behaviour of the suspension was investigated in a cone/plate rheometer (model, DVIII-Ultra) and a cylindrical rheometer (model, DVIII+), both by Brookfield/USA, as the shear stress (τ) in function of shear rate (γ) was fitted and analyzed with the power-law and Herschel-Bulkley’s models. All the mixtures showed flow behaviour index values (n) near to one, characterizing Newtonian fluids (pseudo-plastic). The particle size distribution (PSD) of the samples of suspension and permeate were analyzed by APS100 (ultrasound spectroscopy) by Matec/USA. The analysis of the suspension showed the presence of particles of size equal 0.16micra, while the permeate did not present particles. The experiments were performed in a turbulent range higher than 2400 until 57500 and with variation to values of transmembrane pressure from 1 to 4bar; the usual and direct correlation between transmembrane flux and transmembrane pressure was not observed in the experiments and a new correlation to the dimensionless of TMP (trans-membrane pressure) and Reynolds (Re) was presented.

scholarly journals Operating Conditions Optimization via the Taguchi Method to Remove Colloidal Substances from Recycled Paper and Cardboard Production Wastewater

Membranes ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 170 ◽  
Author(s):  
Mayko Rannany S. Sousa ◽  
Jaime Lora-García ◽  
María-Fernanda López-Pérez ◽  
Asunción Santafé-Moros ◽  
José M. Gozálvez-Zafrilla
Keyword(s):  
Taguchi Method ◽  
Flow Velocity ◽  
Cross Flow ◽  
Rejection Rate ◽  
Transmembrane Pressure ◽  
Optimal Conditions ◽  
Permeate Flux ◽  
Utility Concept ◽  
Cross Flow Velocity ◽  
Response Variables

Optimization of the ultrafiltration (UF) process to remove colloidal substances from a paper mill’s treated effluent was investigated in this study. The effects of four operating parameters in a UF system (transmembrane pressure (TMP), cross-flow velocity (CFV), temperature and molecular weight cut-off (MWCO)) on the average permeate flux (Jv), organic matter chemical oxygen demand (COD) rejection rate and the cumulative flux decline (SFD), was investigated by robust experimental design using the Taguchi method. Analysis of variance (ANOVA) for an L9 orthogonal array were used to determine the significance of the individual factors, that is to say, to determine which factor has more and which less influence over the UF response variables. Analysis of the percentage contribution (P%) indicated that the TMP and MWCO have the greatest contribution to the average permeate flux and SFD. In the case of the COD rejection rate, the results showed that MWCO has the highest contribution followed by CFV. The Taguchi method and the utility concept were employed to optimize the multiple response variables. The optimal conditions were found to be 2.0 bar of transmembrane pressure, 1.041 m/s of the cross-flow velocity, 15 °C of the temperature, and 100 kDa MWCO. The validation experiments under the optimal conditions achieved Jv, COD rejection rate and SFD results of 81.15 L·m−2·h−1, 43.90% and 6.01, respectively. Additionally, SST and turbidity decreased by about 99% and 99.5%, respectively, and reduction in particle size from around 458–1281 nm to 12.71–24.36 nm was achieved. The field-emission scanning electron microscopy images under optimal conditions showed that membrane fouling takes place at the highest rate in the first 30 min of UF. The results demonstrate the validity of the approach of using the Taguchi method and utility concept to obtain the optimal membrane conditions for the wastewater treatment using a reduced number of experiments.

scholarly journals Fouling Behaviour During Cross Flow Ultrafiltration of Cassava Starch Hydrolysate Using Polyacrylonitrile Membrane

2017 ◽  
Vol 1 (1) ◽  
Author(s):  
I. N. Widiasa ◽  
I. G. Wenten
Keyword(s):  
Flow Velocity ◽  
Cross Flow ◽  
Cassava Starch ◽  
Alkaline Condition ◽  
Transmembrane Pressure ◽  
Permeate Flux ◽  
Promising Alternative ◽  
Glucose Syrup ◽  
Cross Flow Velocity ◽  
Starch Hydrolysate

Ultrafiltration (UF) is considered as a promising alternative to the traditional clarification techniques in the sugar industries. In this work, a hollow fiber UF membrane (polyacrylonitrile, MWCO 100 kDa) was used for clarification of cassava starch hydrolysate. The influence of various operating parameters, such as transmembrane pressure (TMP), cross flow velocity and pH hydrolysate on the membrane fouling was assessed. The results showed that TMP higher than 1.0 bar was not effective to improve flux. Increasing cross flow velocity was virtually effective to reduce permeate flux decline. The steady state flux, Jssincreased significantly when pH of the feed was adjusted to alkaline condition; however, this resulted in dark brown clarified glucose syrup. Operating at natural pH of 4.5, the membrane selectivity was close to 100%. Evaluation of hydraulic resistance indicated that concentration polarization and pore blocking were beyond approximately 50 and 40% of the total filtration resistance, respectively. Moreover, scanning electron microscopy showed that extensive fouling layer was deposited on the membrane surface. Finally, the developed cleaning procedure could restore membrane performance approximately 45% of its initial performance.

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