scholarly journals Optimization of PWHT of Simulated HAZ Subzones in P91 Steel with Respect to Hardness and Impact Toughness

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1215 ◽  
Author(s):  
Gorazd Lojen ◽  
Tomaž Vuherer
Keyword(s):  
Impact Toughness ◽  
Elevated Temperatures ◽  
Thermal Power ◽  
Post Weld Heat Treatment ◽  
Coarse Grained ◽  
Target Range ◽  
Fine Grained ◽  
Creep Resistant Steels ◽  
The Impact ◽  
Weld Heat

Appropriate post weld heat treatment (PWHT) is usually obligatory when creep resistant steels are welded for thermal power plant components that operate at elevated temperatures for 30-40 years. The influence of different PWHTs on the microstructure, hardness, and impact toughness of simulated heat affected zone (HAZ) subzones was studied. Thereby, coarse grained HAZ, two different fine grained HAZ areas, and intercritical HAZ were subjected to 20 different PWHTs at temperatures 740–800 °C and durations 0.5–8 h. It was found that the most commonly recommended PWHT, of 3 h or less at 760 °C, is insufficient with respect to the hardness and impact toughness of coarse grained HAZ. To obtain a Vickers hardness ≤ 265 HV and impact toughness at least equal to the impact toughness of the base metal (192 J) in the coarse grained HAZ, it took 8 h at 740 °C, 4 h at 760 °C, more than 1 h at 780 °C, and 0.5 h and 800 °C. Even after 8 h at 800 °C, mechanical properties were still within the target range. The most recommendable post weld heat treatments at 780 °C for 1.2–2 h or at 760 °C for 3–4 h were identified. All specimens subjected to these treatments exhibited appropriate hardness, impact toughness, and microstructure.

The Effect of PWHT on the Material Properties and Micro Structure in Inconel 625 and Inconel 725 Buttered Joints

2003 ◽  
Author(s):  
Vigdis Olden ◽  
Per Egil Kvaale ◽  
Per Arne Simensen ◽  
Synno̸ve Aaldstedt ◽  
Jan Ketil Solberg
Keyword(s):  
Heat Treatment ◽  
Impact Toughness ◽  
Post Weld Heat Treatment ◽  
Fusion Line ◽  
Coarse Grained ◽  
Inconel 625 ◽  
Micro Structure ◽  
Mixed Zone ◽  
Heat Treated ◽  
Weld Heat

This report describes investigations performed on as welded and post weld heat treated samples of AISI 8630 steel, buttered with Inconel 625 and Inconel 725. The investigations have focused on the properties and microstructure in the partial mixed zone between the buttering and the steel before and after post weld heat treatment. The samples were heat treated for 4 1/2 hours at 640°C, 665° and 690°C and investigated with respect to mechanical properties and microstructure near the fusion line. A range of testing and analyses were performed including notch impact toughness testing, identification of fracture initiation and propagation in impact specimens, hydrogen measurements, examination of the micro structure in steel and Inconel using light microscope, hardness testing and electron micro-probe analysis of the alloying elements across the fusion line. Additional investigations in TEM on samples from an actual joint, post weld heat treated at 665°C were also performed. The results show that post weld heat treatment at 665°C and 690°C reduced the impact toughness in coarse grained heat affected zone, caused by decarburisation, ferrite formation and grain growth. The partially mixed zone (5–10μm) of the Inconel buttering, gained partly extremely high hardness caused by carbon enrichment, reaustenitization and formation of virgin martensite. As welded samples gave more favorable properties and microstructure than the post weld heat treated ones.

Effect of Microstructure on Impact Energy of an Al-Mg-Sc Alloy

2016 ◽  
Vol 877 ◽  
pp. 421-426
Author(s):  
Daria Zhemchuzhnikova ◽  
Rustam Kaibyshev
Keyword(s):  
Grain Size ◽  
Impact Toughness ◽  
Impact Energy ◽  
Coarse Grained ◽  
Fine Grained ◽  
Angular Pressing ◽  
Average Grain Size ◽  
Coarse Grained State ◽  
Hot Rolled ◽  
The Impact

Analysis of the absorbed impact energy of an Al-Mg-Sc alloy after different thermo-mechanical processing routes was investigated between-196°C and 20°C. The material with a grain size of ∼ 22 μm in cast condition and with an average grain size of 0.7 μm produced by was produced by equal-channel angular pressing (ECAP) exhibits well-defined ductile-brittle transition in the temperature interval-60...-100°C, however, even at-196°C the value impact energy of fine-grained alloy is higher by a factor of 2 in comparison with coarse-grained state. The impact toughness of the hot rolled alloy linearly decreases with decreasing temperature. The influence of different microstructures on impact toughness and fracture behavior of alloy is discussed.

scholarly journals On the impact of post weld heat treatment on the microstructure and mechanical properties of creep resistant 2.25Cr–1Mo–0.25V weld metal

2021 ◽  
Author(s):  
Hannah Schönmaier ◽  
Christian Fleißner-Rieger ◽  
Ronny Krein ◽  
Martin Schmitz-Niederau ◽  
Ronald Schnitzer
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Weld Metal ◽  
Elevated Temperatures ◽  
Stress Rupture ◽  
Pressure Vessels ◽  
Post Weld Heat Treatment ◽  
Microstructure And Mechanical Properties ◽  
The Impact ◽  
Weld Heat

AbstractCreep resistant low-alloyed 2.25Cr-1Mo-0.25V steel is typically applied in hydrogen bearing heavy wall pressure vessels in the chemical and petrochemical industry. For this purpose, the steel is often joined via submerged-arc welding. In order to increase the reactors efficiency via higher operating temperatures and pressures, the industry demands for improved strength and toughness of the steel plates and weldments at elevated temperatures. This study investigates the influence of the post weld heat treatment (PWHT) on the microstructure and mechanical properties of 2.25Cr-1Mo-0.25V multi-layer weld metal aiming to describe the underlying microstructure-property relationships. Apart from tensile, Charpy impact and stress rupture testing, micro-hardness mappings were performed and changes in the dislocation structure as well as alterations of the MX carbonitrides were analysed by means of high resolution methods. A longer PWHT-time was found to decrease the stress rupture time of the weld metal and increase the impact energy at the same time. In addition, a longer duration of PWHT causes a reduction of strength and an increase of the weld metals ductility. Though the overall hardness of the weld metal is decreased with longer duration of PWHT, PWHT-times of more than 12 h lead to an enhanced temper resistance of the heat-affected zones (HAZs) in-between the weld beads of the multi-layer weld metal. This is linked to several influencing factors such as reaustenitization and stress relief in the course of multi-layer welding, a higher fraction of larger carbides and a smaller grain size in the HAZs within the multi-layer weld metal.

Evidence for pyroclastic emplacement of the Crowsnest Formation, Alberta

1996 ◽  
Vol 33 (5) ◽  
pp. 715-728 ◽  
Author(s):  
R.N. Adair ◽  
R.A. Burwash
Keyword(s):  
Elevated Temperatures ◽  
Pyroclastic Flows ◽  
Coarse Grained ◽  
Rock Fragment ◽  
Fine Grained ◽  
Rock Fragments ◽  
Explosive Phase ◽  
Graded Structures ◽  
Textural Evidence ◽  
Charred Wood

The middle Cretaceous Crowsnest Formation west of Coleman, Alberta, is composed of bedded alkaline volcanic deposits containing heterolithic volcanic rock fragments and crystal clasts. Comparison with modern examples of subaerial pyroclastic rocks suggests that pyroclastic flows, surges, fallout of material from vertical eruption columns, and minor mud flows emplaced the deposits. Textural evidence in the form of plastically deformed volcanic fragments, chilled deposit margins, baked rock fragment margins, recrystallization, and the presence of charred wood and charred wood molds indicate emplacement at elevated temperature. Massive deposits containing a fine-grained basal zone are interpreted as the product of pyroclastic flows, whereas deposits characterized by a block-rich base overlain by a thin layer of block-depleted stratified material are interpreted as the product of density-stratified surges. Deposits exhibiting pronounced stratification were emplaced by ash-cloud surges. Thickly bedded breccias exhibiting rheomorphic textures were emplaced as vent-proximal pyroclastic flows. Deposits characterized by parallel beds and graded structures are interpreted as fallout tephra deposits, and deposition by lahars is indicated by coarse-grained beds that lack evidence for emplacement at elevated temperatures. The eruptions of the Crowsnest Formation were cyclical. An initial explosive phase generated deposits by pyroclastic flows, surges, fallout, and lahars. As an eruption progressed, it evolved into a poorly gas-charged effusive stage that emplaced coarsely porphyritic domes, plugs, spines, and vent-proximal lava flows. Subsequent eruptions destroyed the effusive vent facies deposits and produced abundant heterolithic clasts typical of the formation.

Effect of Welding Processes with High Heat Input on the Microstructure and Toughness of Coarse-Grained Heat-Affected Zone of a High-Strength High-Toughness Steel

2018 ◽  
Vol 937 ◽  
pp. 61-67
Author(s):  
Yu Jie Li ◽  
Jin Wei Lei ◽  
Xuan Wei Lei ◽  
Oleksandr Hress ◽  
Kai Ming Wu
Keyword(s):  
Low Temperature ◽  
Impact Toughness ◽  
Heat Affected Zone ◽  
Heat Input ◽  
High Strength ◽  
High Heat ◽  
Coarse Grained ◽  
Low Temperature Impact Toughness ◽  
The Impact ◽  
Welding Processes

Utilizing submerged arc welding under heat input 50 kJ/cm on 60 mm thick marine engineering structure plate F550, the effect of preheating and post welding heat treatment on the microstructure and impact toughness of coarse-grained heat-affected zone (CGHAZ) has been investigated. The original microstructure of the steel plate is tempered martensite. The yield and tensile strength is 610 and 660 MPa, respectively. The impact absorbed energy at low temperature (-60 °C) at transverse direction reaches about 230~270 J. Welding results show that the preheating at 100 °C did not have obvious influence on the microstructure and toughness; whereas the tempering at 600 °C for 2.5 h after welding could significantly reduce the amount of M-A components in the coarse-grained heat-affected zone and thus improved the low temperature impact toughness.

scholarly journals Pengaruh Waktu Penahanan pada Perlakuan Panas Paska Pengelasan terhadap Ketangguhan Sambungan Las Baja

2019 ◽  
Vol 13 (2) ◽  
pp. 80
Author(s):  
Muhamad Fitri ◽  
Bambang Sukiyono ◽  
Martua Limido Simanjuntak
Keyword(s):  
Heat Treatment ◽  
Residual Stress ◽  
Local Heating ◽  
Post Weld Heat Treatment ◽  
Impact Testing ◽  
Holding Time ◽  
Aisi 4130 ◽  
The Impact ◽  
Holding Temperature ◽  
Weld Heat

One of the welding methods that is widely used today because it is easier to operate, more practical in its use, can be used for all welding positions and more efficient is called Shield Metal Arc Welding (SMAW). In this welding, the base metal and filler metal will experience thermal cycles which lead to local heating and cooling processes resulting in residual stress and distortion in the material. This residual stress must be removed because it causes a decrease in the mechanical properties of the material. The most widely used method is the thermal method that is by Post Weld Heat Treatment (PWHT). The success of The post-weld heat treatment in removing residual stresses in PWHT is influenced by the holding time. This study aims to examine the effect of holding time on heat treatment, on the weld toughness of steel. In this study, the type of welding used was SMAW welding, the material used was steel AISI 4130, the electrodes used were LB-7018-1 standard application and AWS classification A5.1 E7018-1. The test holding temperature is 650oC. The holding time of testing uses three variables, namely: 2.5 hours, 4.5 hours, 6.5 hours. The Impact testing is done by the Charpy method. From this study, the influence of holding time variation on PWHT holding temperature on the weld strength of AISI 4130 steel was obtained.

Effects of Al, Si and N Content on the Formation of M-A Constituent and HAZ Toughness of Ti-Containing Low-Carbon Steel

2021 ◽  
Vol 1016 ◽  
pp. 42-49
Author(s):  
Kook Soo Bang ◽  
Joo Hyeon Cha ◽  
Kyu Tae Han ◽  
Hong Chul Jeong
Keyword(s):  
Carbon Steel ◽  
Impact Toughness ◽  
Low Carbon Steel ◽  
Charpy Impact ◽  
Coarse Grained ◽  
Low Carbon ◽  
N Content ◽  
Si Content ◽  
The Impact ◽  
Haz Toughness

The present work investigated the effects of Al, Si, and N content on the impact toughness of the coarse-grained heat-affected zone (CGHAZ) of Ti-containing low-carbon steel. Simulated CGHAZ of differing Al, Si, and N contents were prepared, and Charpy impact toughness was determined. The results were interpreted in terms of microstructure, especially martensite-austenite (M-A) constituent. All elements accelerated ferrite transformation in CGHAZ but at the same time increased the amount of M-A constituent, thereby deteriorating CGHAZ toughness. It is believed that Al, Si, and free N that is uncombined with Ti retard the decomposition of austenite into pearlite and increase the carbon content in the last transforming austenite, thus increasing the amount of M-A constituent. Regardless of the amount of ferrite in CGHAZ, its toughness decreased linearly with an increase of M-A constituent in this experiment, indicating that HAZ toughness is predominantly affected by the presence of M-A constituent. When a comparison of the effectiveness is made between Al and Si, it showed that a decrease in Si content is more effective in reducing M-A constituents.

Mechanical Properties of Girth Weld with Different Butt Materials Severed for Natural Gas Station

2019 ◽  
Vol 944 ◽  
pp. 821-827
Author(s):  
Jun Jie Ren ◽  
Wei Feng Ma ◽  
Xue Liang He ◽  
An Qi Chen ◽  
Jin Heng Luo ◽  
...  
Keyword(s):  
Impact Toughness ◽  
Wall Thickness ◽  
Impact Energy ◽  
Weld Seam ◽  
Coarse Grained ◽  
Lower Grade ◽  
Straight Pipe ◽  
Bending Load ◽  
Girth Welds ◽  
The Impact

Weld samples imitating the inservice girth welds in station (L245 straight pipe jointed to WPHY-70 tee joint and L415MB straight pipe jointed to WPHY-80 tee joint) were prepared. Tensile, bending, impact toughness and hardness of the joints were investigated. Results show that under tensile or bending load, failure occurred from the side with lower grade and smaller wall thickness. Relatived to the lower grade side, the weld seam is strong match. Significant change of impact toughness can be found in weld seam center and the heat affected zones (HAZ). The impact energy of seam center is the lowest in the weld joint. The impact energy show a trend of increase from seam center to base metal. In HAZ zone, impact toughness of the fusion line is the lowest. Impact toughness of higher grade side is higher than that of the lower grade side. Hardness of positions in HAZ zones are different distinctly. From coarse grained region to fine grained region, the hardness decrease. For the in-station girth welds jointed with different materials, lower grade and samller wall thickness side should be intensive monitored.

Weld Hardness Study of P91 Welded Pipes with Post Weld Heat Treatment for Elevated Temperature Application in Power Plants

2015 ◽  
Vol 1115 ◽  
pp. 503-508 ◽  
Author(s):  
Muhammad Sarwar ◽  
Mohd Amin bin Abd Majid
Keyword(s):  
Heat Treatment ◽  
Power Plant ◽  
Weld Metal ◽  
Creep Strength ◽  
Power Plants ◽  
Thermal Power ◽  
Base Material ◽  
Welding Process ◽  
Post Weld Heat Treatment ◽  
Weld Heat

The creep strength-enhanced ferritic (CSEF) steels are undergoing an encouraged use around the world especially in power plant construction. On construction sites, it has always been the target to have no problems in welded joints but premature failures are being encountered. The primary reason of these premature failures is found to be the improper heat treatment that is mandatorily carried out to achieve the required weld hardness. Weld hardness has close relationship with creep strength and ductility of the welded structures. Hence it is important for any weld to achieve certain level of weld hardness. This study aims at ascertaining the importance of Post Welding Heat Treatment (PWHT) in achieving the required hardness in creep-strength enhanced ferritic (CSEF) materials.The study was carried out on the welding of alloy steel ASTM A335 Gr. P-91 with the same base material (ASTM A335 Gr. P-91) by Gas Tungsten Arc Welding (GTAW) process using ER90S-B9 filler wire with pre-heat of 200oC (min) and inter-pass temperature of 300oC (max). After welding, the joints were tested for soundness with Radiography testing. Induction heating was used for heat treatment of P91 pipes during welding and post weld heat treatment. The effect of Post Weld Heat Treatment (PWHT) was investigated on the Weld metal and the Heat Affected Zones (HAZ) by hardness testing. It is perceived that the scattered and higher hardness values, more than 250HB in 2” P91 pipes in the weld metal and in the heat affected zones, can be brought into the lower required level, less than 250HB, with an effective post weld heat treatment at 760°C for 2hrs.It is concluded that PWHT is the most effective way of relieving the welding stresses that are produced due to high heat input in the welding process and to achieve the required level of hardness in the weld as well as in the heat affected zones (HAZ) in thermal power plant main steam piping.

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