Mechanical Properties of Girth Weld with Different Butt Materials Severed for Natural Gas Station

2019 ◽  
Vol 944 ◽  
pp. 821-827
Author(s):  
Jun Jie Ren ◽  
Wei Feng Ma ◽  
Xue Liang He ◽  
An Qi Chen ◽  
Jin Heng Luo ◽  
...  
Keyword(s):  
Impact Toughness ◽  
Wall Thickness ◽  
Impact Energy ◽  
Weld Seam ◽  
Coarse Grained ◽  
Lower Grade ◽  
Straight Pipe ◽  
Bending Load ◽  
Girth Welds ◽  
The Impact

Weld samples imitating the inservice girth welds in station (L245 straight pipe jointed to WPHY-70 tee joint and L415MB straight pipe jointed to WPHY-80 tee joint) were prepared. Tensile, bending, impact toughness and hardness of the joints were investigated. Results show that under tensile or bending load, failure occurred from the side with lower grade and smaller wall thickness. Relatived to the lower grade side, the weld seam is strong match. Significant change of impact toughness can be found in weld seam center and the heat affected zones (HAZ). The impact energy of seam center is the lowest in the weld joint. The impact energy show a trend of increase from seam center to base metal. In HAZ zone, impact toughness of the fusion line is the lowest. Impact toughness of higher grade side is higher than that of the lower grade side. Hardness of positions in HAZ zones are different distinctly. From coarse grained region to fine grained region, the hardness decrease. For the in-station girth welds jointed with different materials, lower grade and samller wall thickness side should be intensive monitored.

Effect of Microstructure on Impact Energy of an Al-Mg-Sc Alloy

2016 ◽  
Vol 877 ◽  
pp. 421-426
Author(s):  
Daria Zhemchuzhnikova ◽  
Rustam Kaibyshev
Keyword(s):  
Grain Size ◽  
Impact Toughness ◽  
Impact Energy ◽  
Coarse Grained ◽  
Fine Grained ◽  
Angular Pressing ◽  
Average Grain Size ◽  
Coarse Grained State ◽  
Hot Rolled ◽  
The Impact

Analysis of the absorbed impact energy of an Al-Mg-Sc alloy after different thermo-mechanical processing routes was investigated between-196°C and 20°C. The material with a grain size of ∼ 22 μm in cast condition and with an average grain size of 0.7 μm produced by was produced by equal-channel angular pressing (ECAP) exhibits well-defined ductile-brittle transition in the temperature interval-60...-100°C, however, even at-196°C the value impact energy of fine-grained alloy is higher by a factor of 2 in comparison with coarse-grained state. The impact toughness of the hot rolled alloy linearly decreases with decreasing temperature. The influence of different microstructures on impact toughness and fracture behavior of alloy is discussed.

Effect of Welding Processes with High Heat Input on the Microstructure and Toughness of Coarse-Grained Heat-Affected Zone of a High-Strength High-Toughness Steel

2018 ◽  
Vol 937 ◽  
pp. 61-67
Author(s):  
Yu Jie Li ◽  
Jin Wei Lei ◽  
Xuan Wei Lei ◽  
Oleksandr Hress ◽  
Kai Ming Wu
Keyword(s):  
Low Temperature ◽  
Impact Toughness ◽  
Heat Affected Zone ◽  
Heat Input ◽  
High Strength ◽  
High Heat ◽  
Coarse Grained ◽  
Low Temperature Impact Toughness ◽  
The Impact ◽  
Welding Processes

Utilizing submerged arc welding under heat input 50 kJ/cm on 60 mm thick marine engineering structure plate F550, the effect of preheating and post welding heat treatment on the microstructure and impact toughness of coarse-grained heat-affected zone (CGHAZ) has been investigated. The original microstructure of the steel plate is tempered martensite. The yield and tensile strength is 610 and 660 MPa, respectively. The impact absorbed energy at low temperature (-60 °C) at transverse direction reaches about 230~270 J. Welding results show that the preheating at 100 °C did not have obvious influence on the microstructure and toughness; whereas the tempering at 600 °C for 2.5 h after welding could significantly reduce the amount of M-A components in the coarse-grained heat-affected zone and thus improved the low temperature impact toughness.

scholarly journals Evaluation of Microstructure and Impact Toughness of Shielded Metal Arc Dissimilar Weldments of High Strength Low Alloy Steel and Austenitic Stainless Steel

2020 ◽  
Vol 5 (2) ◽  
Author(s):  
Misbahu A Hayatu ◽  
Emmanuel T Dauda ◽  
Ola Aponbiede ◽  
Kamilu A Bello ◽  
Umma Abdullahi
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Impact Toughness ◽  
Impact Energy ◽  
High Strength ◽  
Impact Testing ◽  
Welding Parameters ◽  
Dissimilar Weld ◽  
Weld Joints ◽  
The Impact

There is a growing interest for novel materials of dissimilar metals due to higher requirements needed for some critical engineering applications. In this research, different dissimilar weld joints of high strength low alloy (HSLA) and 316 austenitic stainless steel grades were successfully produced using shielded metal arc welding (SMAW) process with 316L-16 and E7018 electrodes. Five variations of welding currents were employed within the specified range of each electrode. Other welding parameters such as heat inputs, welding speeds, weld sizes, arc voltages and time of welding were also varied. Specimens for different weld joint samples were subjected to microstructural studies using optical and scanning electron microscopes. The impact toughness test was also conducted on the samples using Izod impact testing machine. The analysis of the weld microstructures indicated the presence of type A and AF solidification patterns of austenitic stainless steels. The results further showed that the weld joints consolidated with E7018 electrode presented comparatively superior impact energy to the weldments fabricated by 316L-16 electrode. The optimum impact energy of E7018-weld joints (51J) was attained at higher welding heat inputs while that of 316L-16-weld joints (35J) was achieved at lower welding heat inputs, which are necessary requirements for the two electrodes used in the experiment. Hence, the dissimilar weld joints investigated could meet requirement for engineering application in offshore and other critical environments.Keywords—Dissimilar metal weld, heat input, impact toughness, microstructures

Effects of Al, Si and N Content on the Formation of M-A Constituent and HAZ Toughness of Ti-Containing Low-Carbon Steel

2021 ◽  
Vol 1016 ◽  
pp. 42-49
Author(s):  
Kook Soo Bang ◽  
Joo Hyeon Cha ◽  
Kyu Tae Han ◽  
Hong Chul Jeong
Keyword(s):  
Carbon Steel ◽  
Impact Toughness ◽  
Low Carbon Steel ◽  
Charpy Impact ◽  
Coarse Grained ◽  
Low Carbon ◽  
N Content ◽  
Si Content ◽  
The Impact ◽  
Haz Toughness

The present work investigated the effects of Al, Si, and N content on the impact toughness of the coarse-grained heat-affected zone (CGHAZ) of Ti-containing low-carbon steel. Simulated CGHAZ of differing Al, Si, and N contents were prepared, and Charpy impact toughness was determined. The results were interpreted in terms of microstructure, especially martensite-austenite (M-A) constituent. All elements accelerated ferrite transformation in CGHAZ but at the same time increased the amount of M-A constituent, thereby deteriorating CGHAZ toughness. It is believed that Al, Si, and free N that is uncombined with Ti retard the decomposition of austenite into pearlite and increase the carbon content in the last transforming austenite, thus increasing the amount of M-A constituent. Regardless of the amount of ferrite in CGHAZ, its toughness decreased linearly with an increase of M-A constituent in this experiment, indicating that HAZ toughness is predominantly affected by the presence of M-A constituent. When a comparison of the effectiveness is made between Al and Si, it showed that a decrease in Si content is more effective in reducing M-A constituents.

Effect of Tempering Time on Microstructure and Mechanical Properties of SA738 Gr.B Steel

2021 ◽  
Vol 1016 ◽  
pp. 1739-1746
Author(s):  
Yan Mei Li ◽  
Shu Zhan Zhang ◽  
Zai Wei Jiang ◽  
Sheng Yu ◽  
Qi Bin Ye ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Impact Toughness ◽  
Yield Strength ◽  
Microstructure Evolution ◽  
Impact Energy ◽  
Nuclear Power ◽  
Microstructure And Mechanical Properties ◽  
The Impact ◽  
Tempering Time

The effect of tempering time on the microstructure and mechanical properties of SA738 Gr.B nuclear power steel was studied using SEM, TEM and thermodynamic software, and its precipitation and microstructure evolution during tempering were clarified. The results showed that SA738 Gr.B nuclear power steel has better comprehensive mechanical properties after tempering at 650 °C for 1h. With the extension of the tempering time, M3C transformed into M23C6 with increasing size, which affected the yield strength and impact energy. When the tempering time is 8h ~ 10h, due to the transformation of M3C to M23C6, the composition of matrix around the carbide changed, causing the temperature of Ac1 dropped, forming twin-martensite which deteriorated the impact toughness of the steel.

Effects of Zirconium on Impact Toughness for the Hull Structure Steel Plate

2014 ◽  
Vol 644-650 ◽  
pp. 4932-4935
Author(s):  
Tie Li Qi
Keyword(s):  
Impact Toughness ◽  
Impact Energy ◽  
Heat Input ◽  
Steel Plate ◽  
Sharp Decline ◽  
Large Size ◽  
Welding Heat Input ◽  
Hull Structure ◽  
Large Heat ◽  
The Impact

The Gleeble3500 combined with SEM, TEM and other experimental methods are employed in this paper to investigate the effects of zirconium content on impact toughness of heat affected zone (HAZ) of hull structure steel plate during the large heat input welding. The results showed when 0.01% zirconium were added in the steel, the impact energy reached 224 J at-60°C experienced 150 kJ/cm welding heat input. But the large-size rectangular inclusions are found in CGHAZ when 0.02% zirconium were added in the steel, the impact energy fell to 38 J at-60°C experienced 150 kJ/cm welding heat input, the large-size inclusions, especially rectangular inclusion, were the main cause for the sharp decline of low temperature toughness after welding.

Microstructure and Toughness of Weld CGHAZ Under Different Heat Input for X90 High Strength Pipeline Steel

2016 ◽  
Author(s):  
Liuqing Yang ◽  
Yongli Sui ◽  
PeiPei Xia ◽  
Die Yang ◽  
Yongqing Zhang
Keyword(s):  
Impact Toughness ◽  
Impact Energy ◽  
Heat Input ◽  
Pipeline Steel ◽  
Charpy Impact ◽  
Optical Microscope ◽  
Granular Bainite ◽  
Alloy Content ◽  
Welding Heat Input ◽  
The Impact

Two kinds of industry trial X90 pipeline steel which had different chemical composition were chosen as experimental materials, and the grain coarsening, microstructure evolution characteristics and the variation rules of low-temperature impact toughness in weld CGHAZ of this two steel under different welding heat input were studied by physical thermal simulation technology, SEM, optical microscope and Charpy impact test. The results show that microstructure in weld CGHAZ of 1# steel is mainly bainite ferrite (BF) and most of the M/A constituents are blocky or short rod-like; the grains of 2# steel are coarse and there is much granular bainite (GB), meanwhile M/A constituents become coarse and their morphology is changing from block to elongated laths; alloy content of X90 pipeline steel under different welding heat input has great effect on the grain size of original austenite, and when heat input is lower than 2.0KJ/mm, Charpy impact toughness in CGHAZ of lower alloy content pipeline steel is good; as heat input increases, impact toughness in CGHAZ of 1# steel is on the rise, and it is high (between 260J and 300J) when heat input is between 2.0KJ/mm and 2.5KJ/mm and the scatter of impact energy is small; impact toughness of 2# steel decreases gradually and the impact energy has obvious variability.

scholarly journals Effect of Heat Treatment on Microstructure and Impact Toughness of Ti-6Al-4V Manufactured by Selective Laser Melting Process

2017 ◽  
Vol 62 (2) ◽  
pp. 1341-1346 ◽  
Author(s):  
K.-A. Lee ◽  
Y.-K. Kim ◽  
J.-H. Yu ◽  
S.-H. Park ◽  
M.-C. Kim
Keyword(s):  
Heat Treatment ◽  
Impact Toughness ◽  
Selective Laser Melting ◽  
Impact Energy ◽  
Charpy Impact ◽  
Melting Process ◽  
Laser Melting ◽  
Average Impact ◽  
Before And After ◽  
The Impact

AbstractThis study manufactured Ti-6Al-4V alloy using one of the powder bed fusion 3D-printing processes, selective laser melting, and investigated the effect of heat treatment (650°C/3hrs) on microstructure and impact toughness of the material. Initial microstructural observation identified prior-βgrain along the building direction before and after heat treatment. In addition, the material formed a fully martensite structure before heat treatment, and after heat treatment,αandβphase were formed simultaneously. Charpy impact tests were conducted. The average impact energy measured as 6.0 J before heat treatment, and after heat treatment, the average impact energy increased by approximately 20% to 7.3 J. Fracture surface observation after the impact test showed that both alloys had brittle characteristics on macro levels, but showed ductile fracture characteristics and dimples at micro levels.

scholarly journals On the Determining Role of Texture in Causing Delamination During Impact Fracture of Ti and Nb-Ti Microalloyed Steel

2019 ◽  
Author(s):  
Mingyu Sun ◽  
Xuemin Wang ◽  
R.D.K. Misra
Keyword(s):  
Impact Toughness ◽  
Fracture Surface ◽  
Impact Energy ◽  
Cleavage Fracture ◽  
Microalloyed Steel ◽  
Microalloyed Steels ◽  
Brittle Transition ◽  
High Toughness ◽  
The Impact

700 MPa grade Ti and Nb-Ti microalloyed steels produced by thermo-mechanical control rolled processes (TMCP) were studied to elucidate texture that contributes to delamination and consequent impact toughness. The microstructure of Ti and Nb-Ti steels consisted of ferrite and bainite. Compared with Ti steel, Nb-Ti steel was characterized by a microstructure with finer ferrite and more bainite. The results from tensile and impact tests indicated that there is insignificant change in tensile properties, but toughness was greater in Nb-Ti steel compared with Ti steel. More severe delamination in Nb-Ti steel is attributed to stronger α-fiber (RD ||<110>) texture than Ti steel, especially {100}<110>, {113}<110> and {112}<110> texture. Typical cleavage river patterns were not observed on delaminated fracture surface, instead the cleavage fracture surface indicated some dimples. Interestingly, the impact energy of samples with delamination was greater than samples without delamination in the ductile–brittle transition region. The study suggests that delamination in the ductile–brittle transition zone may also be representative of high toughness.

scholarly journals Optimization of PWHT of Simulated HAZ Subzones in P91 Steel with Respect to Hardness and Impact Toughness

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1215 ◽  
Author(s):  
Gorazd Lojen ◽  
Tomaž Vuherer
Keyword(s):  
Impact Toughness ◽  
Elevated Temperatures ◽  
Thermal Power ◽  
Post Weld Heat Treatment ◽  
Coarse Grained ◽  
Target Range ◽  
Fine Grained ◽  
Creep Resistant Steels ◽  
The Impact ◽  
Weld Heat

Appropriate post weld heat treatment (PWHT) is usually obligatory when creep resistant steels are welded for thermal power plant components that operate at elevated temperatures for 30-40 years. The influence of different PWHTs on the microstructure, hardness, and impact toughness of simulated heat affected zone (HAZ) subzones was studied. Thereby, coarse grained HAZ, two different fine grained HAZ areas, and intercritical HAZ were subjected to 20 different PWHTs at temperatures 740–800 °C and durations 0.5–8 h. It was found that the most commonly recommended PWHT, of 3 h or less at 760 °C, is insufficient with respect to the hardness and impact toughness of coarse grained HAZ. To obtain a Vickers hardness ≤ 265 HV and impact toughness at least equal to the impact toughness of the base metal (192 J) in the coarse grained HAZ, it took 8 h at 740 °C, 4 h at 760 °C, more than 1 h at 780 °C, and 0.5 h and 800 °C. Even after 8 h at 800 °C, mechanical properties were still within the target range. The most recommendable post weld heat treatments at 780 °C for 1.2–2 h or at 760 °C for 3–4 h were identified. All specimens subjected to these treatments exhibited appropriate hardness, impact toughness, and microstructure.

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